EXTRACTION STATION FOR THE EXTRACTION FROM A TRANSPORT SYSTEM FOR AN AT LEAST PARTIALLY COMPLETE CARTRIDGE, IN PARTICULAR FOR AN ELECTRONIC CIGARETTE
20220396436 · 2022-12-15
Inventors
- Luca Testoni (Bologna, IT)
- Valerio Amorati (Bologna, IT)
- Francesco Renco (Bologna, IT)
- Luca Federici (Bologna, IT)
Cpc classification
B65B65/003
PERFORMING OPERATIONS; TRANSPORTING
B65G47/907
PERFORMING OPERATIONS; TRANSPORTING
A24F40/42
HUMAN NECESSITIES
B65G17/485
PERFORMING OPERATIONS; TRANSPORTING
B65G47/71
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65G47/90
PERFORMING OPERATIONS; TRANSPORTING
B65B65/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An extraction station for the extraction from a transport system for an at least partially complete cartridge; the extraction station has: a collecting device; at least one holding head, which is designed to grab at least one end of the cartridge; and a moving device which supports the holding head and moves the holding head between a pick-up position, in which the holding head is in the area of the transport system and grabs the cartridge, and a release position, in which the holding head releases the cartridge.
Claims
1. An extraction station (S7) for the extraction from a transport system (6) for an at least partially complete cartridge (1); the extraction station (S7) comprising: a collecting device (27); at least one holding head (28), which is designed to grab at least one end of the cartridge (1); and a first moving device (29), which supports the holding head (28) and moves the holding head (28) between a pick-up position, in which the holding head (28) is in the area of the transport system (6) and grabs the cartridge (1), and a release position, in which the holding head (28) releases the cartridge (1).
2. The extraction station (S7) according to claim 1, wherein the collecting device (27) has an inlet opening (32), which is arranged horizontally.
3. The extraction station (S7) according to claim 2, wherein the collecting device (27) comprises a second moving device (38), which moves the inlet opening (32) between a receiving position, in which the inlet opening (32) is in the area of the holding head (28) arranged in the release position and is designed to receive the cartridge (1) released by the holding head (28), and a waiting position, in which the inlet opening (32) does not interfere with a movement of the holding head (28) and with a movement of the transport system (6).
4. The extraction station (S7) according to claim 3, wherein the first moving device (29) moves the holding head (28) only in a vertical movement direction.
5. The extraction station (S7) according to claim 3, wherein the collecting device (27) comprises: at least one container (30); and a discharge duct (31), which extends from the inlet opening (32) to an outlet opening (33), which is arranged in the area of the container (30).
6. The extraction station (S7) according to claim 5, wherein the discharge duct (31) is telescopic in the area of the inlet opening (32) so as to be lengthened or shortened, due to the action of the second moving device (38), thus causing the input opening (32) to move between the receiving position and the waiting position.
7. The extraction station (S7) according to claim 5, wherein the discharge duct (31) is arranged inclined relative to the horizontal so as to form, with the horizontal, an acute angle preferably ranging from 30° to 60°.
8. The extraction station (S7) according to claim 2, wherein: the inlet opening (32) is arranged in a fixed position; and the first moving device (29) moves the holding head (28) both in a vertical movement direction and in a horizontal movement direction.
9. The extraction station (S7) according to claim 1, wherein the collecting device (27) comprises: a pair of twin containers (30); a discharge duct (31), which bifurcates so as to extend from one single inlet opening (32) to two outlet openings (33), each being arranged in the area of a respective container (30); and a deflector member (34), which is arranged in the area of a bifurcation of the discharge duct (31) and is designed to assume two different positions in order to alternatively direct the cartridge (1) into a container (30) or into the other container (30).
10. The extraction station (S7) according to claim 9 and comprising a pair of first sensors (35), each coupled to a corresponding container (30) and designed to determine both the presence of the corresponding container (30) and the attainment of the filling of the corresponding container (30).
11. The extraction station (S7) according to claim 1, and comprising a second sensor (37), which is designed to determine whether the holding head (28) arranged in the release position is actually grabbing the cartridge (1).
12. The extraction station (S7) according to claim 1, and comprising at least two holding heads (28), which are arranged side by side and are moved together by one single first moving device (29), which is common to the both of them.
13. The extraction station (S7) according to claim 12, wherein the holding heads (28) can be singularly controlled independent from one another, so that, when the holding heads (28) are all in the pick-up position, a holding head (28) can grab a corresponding cartridge (1), while the other holding head (28) cannot grab a corresponding cartridge (1).
14. The extraction station (S7) according to claim 1, wherein the holding head (28) comprises pincers provided with two opposing jaws.
15. The extraction station (S7) according to claim 1, wherein the collecting device (27) comprises: at least one container (30); and a discharge duct (31), which extends from an inlet opening (32) to an o outlet opening (33) in the area of the container (30) and is delimited by an inspection wall (36), which faces the opposite side of the transport system (6) and is transparent.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The present invention will now be described with reference to the attached drawings, which illustrate a non-limiting example of embodiment, wherein:
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
PREFERRED EMBODIMENTS OF THE INVENTION
[0023] In
[0024] The electronic cigarette comprises a reusable part having a parallelepiped shape that is used several times and contains, among other things, an electric battery (which provides the energy necessary for the functioning of the electronic cigarette) and an electronic processor that oversees the functioning of the electronic cigarette; a new disposable cartridge 1 is coupled to the reusable part to be used (i.e. to be “smoked”) and is thrown away after use to be replaced with a new disposable cartridge 1.
[0025] The cartridge 1 comprises a main body 2 having a substantially parallelepiped shape which, in use, is coupled to an electronic cigarette from which it receives power supply through two electrical contacts arranged in the area of a smaller base of the main body. Furthermore, the cartridge 1 comprises a cap 3 which fits on the main body 2 to cover the area in which the two electrical contacts are arranged.
[0026] In
[0027] The packaging machine 4 comprises an assembly section in which the materials forming the cartridges 1 for an electronic cigarette are assembled to process the cartridges 1 for an electronic cigarette and a feeding section, in which the materials forming the cartridges 1 for an electronic cigarette are received and directed towards the assembly section.
[0028] As illustrated in
[0029] The packaging machine 4 comprises a support body 5 (i.e. a frame) which rests on the ground by means of legs and has a front vertical wall on which the operating members of the three parts A, B and C are mounted. The intermediate part B of the packaging machine 4 comprises a transport system 6 which moves the partially complete cartridges for an electronic cigarette (i.e. still devoid of some elements) along a processing path P (illustrated in
[0030] The processing path P comprises a straight operating section which extends from an inlet station S1 (which forms the end of the initial part A and the beginning of the intermediate part B) in which the partially complete cartridges 1 for an electronic cigarette are cyclically fed to the seats 8 of the movable equipment 7 to an outlet station S2 (which forms the end of the intermediate part B and the beginning of the final part C) in which the partially complete cartridges 1 for an electronic cigarette (to which elements have been added by crossing the intermediate part B) leave the seats 8 of the movable equipment 7. Furthermore, as illustrated in
[0031] As illustrated in
[0032] According to a different embodiment not illustrated, the conveyor 9 is a belt conveyor and comprises (at least) a flexible belt which supports the movable equipment 7 and is closed in a ring around two end pulleys (at least one of which is motorized).
[0033] As illustrated in
[0034] As better illustrated in
[0035] According to a different embodiment not illustrated, in each seat 8 both walls 13 and 14 are movable, i.e. they are movably mounted on the corresponding movable equipment 7.
[0036] As better illustrated in
[0037] As better illustrated in
[0038] As better illustrated in
[0039] As better illustrated in
[0040] As illustrated in
[0041] Each operating device 24 is external and independent from the movable equipment 7, is arranged in a fixed position along the processing path P, and is designed to act on the control appendages 16 of the movable equipment 7 to move (temporarily) the corresponding movable walls 13 from the holding position to the release position by compressing the corresponding elastic elements 15.
[0042] Each operating device 24 comprises a control member 25 (illustrated for example in
[0043] According to a preferred embodiment illustrated in
[0044] According to a possible embodiment, each control member 25 is mounted eccentric relative to the rotation axis 26 so that by rotating around the rotation axis 26 it can modify its radial dimensions at the area where the control appendages 16 are located. According to an alternative embodiment, each control member 25 has a side surface which is suitable for coming in contact with a control appendage 16 and is arranged at a radial distance variable from the rotation axis 26.
[0045] The “opening” of the seats 8 can also take place by means of operating devices 24 shaped differently (for example provided with levers or hammers which act upon the control appendages 16) but the control member 25 operating as a cam minimizes the consequences of a violent impact against the idle rollers 17 in the event of the system being out of step (i.e. if, due to a control error, the control member 25 is not in the inert position when the movable equipment 7 arrives).
[0046] In the embodiment illustrated in
[0047] Once a seat 8 has been “opened” in the extraction station S7, the cartridge 1 for an electronic cigarette contained in the seat 8 can be extracted from the seat 8 by gravity (i.e. it falls downwards and is no longer held by the movable wall 13 which pushes it against the fixed wall 14) or can be extracted from the seat 8 by means of an extraction device that picks up and lifts the cartridge 1 for an electronic cigarette from above.
[0048] It is important that in the extraction station S7, some cartridges 1 for an electronic cigarette can be extracted from the corresponding seats 8 because the cartridges 1 for an electronic cigarette are defective, or to make a sample check of the production, or for any other reason related to the production of cartridges 1 for an electronic cigarette.
[0049] As illustrated in
[0050] In addition, the extraction station S7 comprises four holding heads 28 (partially shown in
[0051] In the preferred embodiment illustrated in the attached Figures, each holding head 28 comprises a pincer provided with two opposing jaws which are movable for approaching one another and, hence, gripping one end of a cartridge 1 for an electronic cigarette or to move away from one another thus releasing the end of the cartridge 1 for an electronic cigarette; the movement of the two opposing jaws of a holding head 28 could be controlled by a dedicated (electric or pneumatic) actuator. According to a preferred embodiment, the four holding heads 28 can be controlled singularly independent from one another; i.e. each holding head 28 has its own dedicated actuator which controls its jaws independent from the other holding heads 28. According to other embodiments not illustrated, each holding head 28 comprises a different gripping system instead of the pincer provided with two opposing jaws, for example a suction pad or an electromagnet (obviously only in the case of cartridges 1 for an electronic cigarette provided with ferromagnetic metal parts).
[0052] The extraction station S7 comprises a moving device 29 which supports the four holding heads 28 and moves the holding head 28 between a pick-up position where the holding head 28 is in the area of the transport system 6 and grabs the cartridge 1 for an electronic cigarette, and a release position, in which the holding head 28 releases the cartridge 1 for an electronic cigarette in the collecting device 27. As previously stated, preferably the four holding heads 28 can be singularly controlled independent from one another, so that, when the holding heads 28 are all in the pick-up position a holding head can grab a corresponding cartridge 1 for an electronic cigarette while another holding head 28 may not grab a corresponding cartridge 1 for an electronic cigarette; in this way, it is not mandatory to extract all four cartridges 1 for an electronic cigarette which are in the area of the four holding heads 28 in the pick-up position, but it is possible to choose which cartridges 1 for an electronic cigarette to extract and which cartridges 1 for an electronic cigarette to not extract.
[0053] The collecting device 27 comprises a pair of twin containers 30 and a discharge duct 31 which is inclined downwards (i.e. forms a “slide” along which the cartridges 1 for an electronic cigarette slide downwards by gravity) and bifurcates to extend from a single inlet opening 32 arranged horizontally to two outlet openings 33, each being arranged in the area of a respective container 30. In other words, the discharge duct 31 has a single upper branch which starts with the inlet opening 32, two lower branches which end inside the containers 30 with their respective outlet openings 33, and an inverted “Y”-shaped bifurcation that connects the single upper branch to the two lower branches. In the area of the bifurcation of the discharge duct 31 a motorized deflector member 34 is provided (therefore remotely controllable) which is designed to assume two different positions in order to alternatively direct a cartridge 1 for an electronic cigarette into a container 30 or into the other container 30.
[0054] According to a preferred embodiment, a pair of sensors 35 are provided (only one of which is illustrated in
[0055] According to a possible embodiment illustrated in
[0056] As previously mentioned, the inlet opening 32 of the discharge duct 31 is arranged horizontally so as to offer the maximum possible reception area to cartridge 1 for an electronic cigarette which is dropped from above by a holding head 28 which release (abandon) the cartridge 1 for an electronic cigarette; in other words, each holding head 28 is initially moved to the pick-up position in the area of the transport system 6 to pick-up a cartridge 1 for an electronic cigarette from a seat 8 and then is subsequently moved to the release position (in which the head 28 is located above the inlet opening 32 of the discharge duct 31) to release the cartridge 1 for an electronic cigarette which falls by gravity downwards entering the discharge duct 31 through the inlet opening 32 (before releasing the cartridge 1 for an electronic cigarette, the holding head 28 could be lowered to reduce the “free” fall distance of the cartridge 1 for an electronic cigarette).
[0057] According to a preferred embodiment better illustrated in
[0058] In the embodiment illustrated in the attached
[0059] In the embodiment illustrated in the attached
[0060] In the embodiment illustrated in
[0061] In the embodiment illustrated in
[0062] In the embodiment illustrated in
[0063] In the embodiment illustrated in
[0064] To summarize the above, the collecting device 27 comprises a lifter (formed by the holding heads 28) which picks-up (at least) one cartridge 1 for an electronic cigarette from its transport path (i.e. from its seat 8) and keeps it in an elevated position and oriented as during transport (therefore the liquid contained in the cartridge 1 for an electronic cigarette in this case undergoes only a modest vertical acceleration). Furthermore, the collecting device 27 comprises a collecting chute (i.e. the discharge duct 31) which moves diagonally and is arranged below the cartridge 1 for an electronic cigarette which has been extracted from a holding head 28; at this point the holding head 28 descends towards the inlet opening 32 of the discharge duct 31 and then releases the cartridge 1 for an electronic cigarette inside the discharge duct 31 which may or may not accompany the descent movement (to further reduce the accelerations on the liquid contained in the cartridge 1 for an electronic cigarette). When the discharge duct 31 has received the cartridge 1 for an electronic cigarette it performs the reverse movement and returns to the waiting position. Product presence photocells (the sensors 37) will then complete the whole, which point to the top of the lifting movement of the cartridge 1 for an electronic cigarette so as to know for sure if a holding head 28 has actually extracted the cartridge 1 for an electronic cigarette and is actually releasing the same in the discharge duct 31.
[0065] The present invention can find application in the production of any type of disposable cartridge not necessarily for an electronic cigarette, for example a disposable cartridge for medical devices (i.e. a disposable cartridge containing medicine or the like).
[0066] The embodiments described herein can be combined with each other without departing from the scope of the present invention.
[0067] The transport system 6 described above has numerous advantages.
[0068] First of all, the transport system 6 described above allows to reach high hourly production (i.e. a number of pieces produced per unit of time) while ensuring a high-quality standard of the cartridges 1 for an electronic cigarette. This result is obtained thanks to the fact that the transport system 6 is designed to hold the more or less complete cartridges 1 for an electronic cigarette in a delicate way (so as not to damage the same) and, at the same time, in a sufficiently firm way to ensure that the more or less complete cartridges 1 for an electronic cigarette are not lost (or in any case are not subject to unwanted shifting) during movement even when this movement imparts upon the more or less complete cartridges 1 for an electronic cigarette relatively high acceleration and deceleration.
[0069] Furthermore, the transport system 6 described above allows to extract from the processing path P, efficiently and effectively, also one single cartridge 1 for an electronic cigarette, thus separating the same from all the other cartridges 1 for an electronic cigarette.
[0070] Finally, the transport system 6 described above is also easy and inexpensive to manufacture, as it is formed by structurally simple elements provided with few movements that are easy to manufacture.
[0071] The extraction station S7 described above has numerous advantages.
[0072] Firstly, the extraction station S7 described above allows the cartridges 1 for an electronic cigarette to be extracted from the seats 8 without running the risk that the liquid present in the cartridges 1 for an electronic cigarette can spill in an unwanted way onto the packaging machine 4 thus soiling the same; this result is obtained thanks to the fact that the cartridges for an electronic cigarette are always kept in a vertical position and are not subjected to high acceleration (which could cause spillage of liquid product coming out of the cartridges 1 for an electronic cigarette).
[0073] Furthermore, the extraction station S7 described above ensures effective (i.e. it is always designed to guarantee the correct extraction of the cartridges 1 for an electronic cigarette from the seats 8) and efficient operation (i.e. it requires a limited number of movements which can be easily carried out).
[0074] Finally, the extraction station S7 described above is particularly compact and robust as well as being easy and inexpensive to manufacture.