Abstract
The disclosure relates to a formwork device, in particular for arrangement between two bulkhead partitions of a battery mould, for manufacturing construction elements, in particular precast concrete elements, said formwork device comprising two formwork elements which each have a formwork front side for applying concrete and a formwork rear side, wherein the formwork elements are pivotably connected to one another at first end regions so that the formwork elements can be transferred from a vertical state into a horizontal state. The formwork device also comprises a spreading device for spreading apart second end regions of the formwork elements starting from the vertical state of the formwork elements, said second end regions being opposite the articulated connection. The disclosure also relates to: a battery mould comprising two bulkhead partitions and a formwork device according to the disclosure; a method for manufacturing a precast concrete element with the aid of the formwork device according to the disclosure; and a method for preparing the manufacture of a precast concrete element with the aid of the formwork device according to the disclosure.
Claims
1. A formwork device, for the manufacture of construction elements, comprising: two formwork elements, each of which comprises a formwork front side for concrete to be applied, and a formwork rear side, wherein the formwork elements are pivotably connected to each other at the first end regions so that the formwork elements can be transferred from a standing state to a lying state, and a spreading device for spreading apart of second end regions of the formwork elements starting from the standing state of the formwork elements, said second end regions being opposite to the first end regions.
2. The formwork device according to claim 1, wherein the spreading device comprises a force deflection device engaging at the second end regions of the formwork elements, which force deflection device converts a lowering of the formwork elements into the spreading apart of the second end regions of the formwork elements.
3. The formwork device according to claim 2, wherein the force deflection device comprises two lever elements, which are connected to each other via a pivot bearing, with a pivot axis which is essentially stationary when spreading apart the formwork elements.
4. The formwork device according to claim 3, wherein the pivot bearing comprises an essentially horizontal contact surface for support on the substrate when lowering the formwork elements with the spreading device attached to it.
5. The formwork device according to claim 3, wherein the lever elements comprise receiving recesses for accommodating corresponding guide elements at the second end regions of the formwork elements.
6. The formwork device according to claim 3, wherein a tensioning device is provided for pre-tensioning the lever elements in the direction of a resting position of the lever elements before spreading apart the second end regions of the formwork elements.
7. The formwork device according to claim 3, wherein a releasable locking device for blocking the pivoting of the lever elements in their resting position is provided.
8. The formwork device according to claim 1, wherein an opening device for transferring the formwork elements from the spread-apart state of the second end regions into the lying state of the formwork elements is provided.
9. The formwork device according to claim 8, wherein the opening device comprises at least one guide path for guiding support elements at the second end regions of the formwork elements.
10. The formwork device according to claim 9, wherein the at least one guide path comprises at least one sloping transfer section for receiving the support elements.
11. A battery mould comprising: two bulkhead partitions, a formwork device according to claim 1.
12. A method for manufacturing a precast concrete element comprising the steps: providing a battery mould according to claim 11, arranging the formwork elements in a concreting position in an interior space between the two bulkhead partitions, casting of the precast concrete element in the interior space, removal of the formwork elements with the precast concrete element from the interior space of the battery mould, connecting the spreading device to the second end regions of the formwork elements, and arranging the formwork elements with the precast concrete element and the spreading device at the second end regions of the formwork elements in a drying position on a substrate outside the interior space of the battery mould, wherein the second end regions of the formwork elements are spread apart by the spreading device.
13. The method according to claim 12, wherein, when arranging on the substrate, the lowering motion of the formwork elements is converted into the spreading apart of the second end regions of the formwork elements.
14. A method for preparing the manufacture of a precast concrete element comprising the steps: providing a formwork device according to any one of the claim 8, arranging the formwork elements in the standing state above a substrate, arranging the spreading device on the substrate, lowering the formwork elements onto the spreading device onto the substrate, spreading apart the second end regions of the formwork elements by means of the spreading device.
15. The method according to claim 14, comprising the further steps: moving the formwork elements from the spread-apart state of the second end regions by means of an opening device into the lying state of the formwork elements.
16. The formwork device according to claim 1, wherein the formwork device is for-the arrangement between two bulkhead partitions of a battery mould, for the manufacture of precast concrete elements.
17. The formwork device according to claim 5, wherein the guide elements are guide bolts.
18. The formwork device according to claim 6, wherein the tensioning device is a spring.
19. The formwork device according to claim 9, wherein the support elements are support rollers.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0050] The disclosure is further explained below on the basis of non-limiting exemplary embodiments shown in the drawings.
[0051] FIG. 1 shows schematically a battery mould with formwork devices;
[0052] FIG. 2 shows schematically a formwork device according to the disclosure with two formwork elements in different positions when placing on a substrate for drying construction elements on the formwork elements, wherein the formwork device is shown on the left in the state lifted off from the substrate, in the middle with a spreading device at the lower end regions and, on the right, when contacting the substrate;
[0053] FIG. 3 schematically shows the formwork device in accordance with FIG. 1 during the transfer of the two formwork elements from the standing state to a spread-apart state;
[0054] FIG. 4 schematically shows the formwork device in accordance with FIG. 3 in the spread-apart state;
[0055] FIG. 5 shows schematically a further spreading device according to the disclosure;
[0056] FIG. 6 schematically shows a detail of a formwork device with two formwork elements in a standing state and of the spreading device in accordance with FIG. 7;
[0057] FIG. 7 schematically shows a detail of the formwork device in accordance with FIG. 6 when the formwork elements are received in the spreading device;
[0058] FIGS. 8 and 9 schematically show a detail of the formwork device in accordance with FIG. 8 during the transfer of the two formwork elements from the standing to a lying state;
[0059] FIG. 10 schematically shows a detail of the formwork device in accordance with FIG. 9;
[0060] FIG. 11 shows schematically the formwork device in accordance with FIG. 8 during the transfer of the two formwork elements from the standing state into the lying state;
[0061] FIG. 12 schematically shows the formwork device in accordance with FIG. 13 in the lying state.
DETAILED DESCRIPTION
[0062] FIG. 1 shows a schematic representation of a battery mould 1 with formwork devices 2 known, for example, from WO 2017/174432. The battery mould 1 is used for the production of construction elements not shown and in particular, precast concrete elements for buildings. The battery mould 1 comprises a carrying structure 3 with distanced support sections 4. The number of support sections 4 in FIG. 1 is only to be regarded as an example and can be adapted to the circumstances. Furthermore, the battery mould 1 comprises two support devices 5, in which the bulkhead partitions 6 and the formwork devices 2 are held in a suspended and moveable manner, i.e., in the present embodiment shiftable. The formwork devices 2 are located between the bulkhead partitions 6. Between at least one bulkhead 6 and a formwork device 2, a cavity to be filled with concrete is formed, wherein preferably the formwork device 2 supports formwork units not shown, which determine the contour of the precast concrete element. The formwork units can, for example, delimit door cut-outs or window cut-outs and also seal the cavity filled with concrete during concreting. The formwork units can, for example, be attached to the formwork device 2 using magnetic holders. In addition, a heating device (not shown) and/or a vibrator (not shown) can also be mounted on the formwork device 2. The formwork device 2 is inserted between two bulkhead partitions 6 and clamped with them during concreting.
[0063] The number of support devices 5 of the bulkhead partitions 6 and of the formwork devices 2 is to be regarded merely as an example and can be varied depending on the circumstances at hand. For example, formwork devices 2 can be provided for concreting the outer walls, interior walls, the floor and the roof of a house so that, with the battery mould 1, the construction elements for an entire building can be produced simultaneously The bulkhead partitions 6 and the formwork devices 2 are clamped between two support devices 7. The number of support devices 7 is also to be regarded as merely an example and can be varied according to the requirements. At least one support device 7 is held in the support devices 5 in a moveable manner, i.e., in the present embodiment, being shiftable. For stabilisation in the concreting position, the formwork devices 2 and the support devices 7 can be connected and clamped with each other by one or a plurality of rod-shaped connecting devices 8. The number of connecting devices 8 can be adapted to the conditions at hand. Instead of rod-shaped connecting devices 8, hydraulic connecting devices are also possible. However, the rod-shaped connecting devices 8 are particularly robust and easy to handle. Furthermore, the battery mould 1 comprises a lifting device 9, with which at least one of the formwork devices 2 can be transferred from the lowered concreting position into a raised transport position, in which the formwork device 2 can be conveyed via a formwork device 2 located in the concreting position in a direction essentially perpendicular to the lifting direction X. In the case of the battery mould 1, the formwork devices 2 are hung from above into the support devices 5 so that they are distanced from the floor in the suspended state in the concreting position between the support sections 4. The design of the lifting device 9 can be adapted to the requirements at hand. If necessary, a plurality of lifting devices 9 can also be used.
[0064] The lifting device 9 is moveable on two distanced guide devices 10, which are designed here as running rails, in a clamping direction of the formwork devices 2. Furthermore, the guide devices 10 are arranged above the support devices 5 and parallel thereto. In order to make the battery moulds 1 more compact, the formwork devices 2 are attached to the support devices 5 at their upper end.
[0065] Instead of the known formwork devices 2 of FIG. 1, the formwork devices 2 according to the disclosure can be received in the battery mould 1, which are explained below.
[0066] FIG. 2 shows a formwork device 2 for the arrangement between two bulkhead partitions 6 of a battery mould 1 in accordance with FIG. 1. The bulkhead partitions 6 can also be designed as further formwork elements. The formwork device 2 comprises two formwork elements 11, which are formwork panels in the embodiment shown. The formwork elements 11 each have a formwork front side 12 for concrete to be applied, and a formwork rear side 13, wherein the formwork elements 11 are pivotably connected to each other at first end regions 14 so that the formwork elements 11 can be transferred from a standing state into a lying state. The formwork elements 11 each comprise two connecting elements 16 at second end regions 15 located opposite to the first end regions 14, which connecting elements 16 are arranged at the two ends of the lower longitudinal edges 17 of the formwork elements 11.
[0067] FIG. 2 shows a formwork device 2 according to the disclosure, in which at least one spreading device 18 is used to spread apart the second end regions 15 of the formwork elements 11 (cf. FIG. 6) starting from the standing state of the formwork elements 11. Preferably, two spreading devices 18 are provided at a horizontal distance from each other. The spreading devices 18 are detachably connected to the connecting elements 16 of the formwork devices 11. In the embodiment shown, the spreading device 18 comprises a force deflection device 19 engaging at the second end regions 15 of the formwork elements 11, which force deflection device 19 converts a lowering of the formwork elements 11 into the spreading apart of the second end regions 15 of the formwork elements 11. The force deflection device 19 comprises two lever elements 20, which are connected to each other via a pivot bearing 21 with a pivot axis 22, which is essentially stationary when spreading apart the formwork elements 11. In the embodiment shown in accordance with FIGS. 2 to 4, connecting tabs are provided as connecting elements 16, to which the lever elements 20 are pivotably attached. In the embodiment shown, detachable bolt connections between the spreading device 18 and the connecting elements 16 on the formwork elements 11 are provided. In the embodiment shown, the bolt connections have bolts 23 and corresponding bolt receptacles. Thereby, a lever element 20 and a connecting tab each form a toggle lever. The pivot bearing 21 comprises an essentially horizontal contact surface 24 for support on the substrate when lowering the formwork elements 11 with the spreading device 18 attached to it.
[0068] In FIG. 2, the formwork elements 11 are arranged vertically in the standing state so that the formwork rear sides 13 point to each other and the formwork front sides 12 are facing bulkhead partitions 6 when arranging the formwork device 2 in a battery mould 1 between two bulkhead partitions 6.
[0069] In the right position of FIG. 2, the application of the spreading device 18 on the substrate is shown, whereby the spreading of the second end regions 15 of the formwork elements 11 is triggered. FIG. 3 shows the conversion of the lowering motion of the formwork device 2 with the spreading device 18 into the spreading apart of the second end regions 15 of the formwork elements 11.
[0070] As shown in FIG. 4, the lever elements 20 are essentially arranged horizontally in the spread-apart state of the second end regions 15 of the formwork elements 11.
[0071] For the preparation and drying of a precast concrete element, the following method can therefore be carried out. The formwork device 2 is arranged in the battery mould 1 in accordance with FIG. 1, wherein the formwork elements 11 of the formwork device 2 are arranged in a concreting position in an interior space between the two bulkhead partitions 6. Thereafter, with the aid of the formwork device 2, at least one precast concrete element is casted, wherein, preferably, a precast concrete part is respectively formed on both formwork elements 11. As a result, the simultaneous manufacture of two precast concrete elements is possible with the aid of formwork device 2. When arranging a plurality of formwork devices 2 between several bulkhead partitions 6 in the battery mould 1, a correspondingly large number of precast concrete elements can be cast. In a next step, the formwork device 2 including at least one precast concrete element is lifted out of the interior space of the battery mould using a lifting device, for example, the lifting device 9 in accordance with FIG. 1. The formwork elements 11 are in this case in a standing state in which the formwork elements 11, as shown in FIG. 2, are arranged in a vertically folded manner. Thereafter, two spreading devices 18 in accordance with FIGS. 2 to 4 are connected to the second end regions 15 of the formwork elements 11 at the two ends of the longitudinal sides 17 of the formwork elements 11, wherein bolts 23 are engaged with corresponding bolt receptacles. This bolt connection can be secured using splints. In one embodiment variant, the bolts 23 are provided on the connecting elements 16 and the bolt receptacles are provided on the lever elements 20. Of course, a reversed arrangement can also be provided. Furthermore, the bolts 23 can be detachably arranged in corresponding bolt receptacles of the connecting elements 16 and of the lever elements 20. In a next step, the formwork elements 11 with the precast concrete element and the spreading devices 18 are arranged at the second end regions 15 of the formwork elements 11 in a drying position on a substrate outside the interior space of the battery mould 1. In this case, in the standing state, the formwork elements 11 are moved downwards in the direction of a substrate with spreading tools 18 arranged on the connecting elements 16 using the lifting device 9 until, as shown in FIG. 2 on the right, the horizontal contact surface 24 rests on the substrate. In the case of further lowering of the formwork device 2, the second end regions 15 of the formwork elements 11 are spread apart by the spreading device 18 by moving the formwork elements 11 downwards via the weight force of the formwork elements 11, as shown in FIG. 3. Due to the stationary pivot axis 22 of the lever elements 20 of the spreading device 18 and the articulated connection between the lever elements 20 and the connecting elements 16 in the second end region 15 of the formwork elements 11, when lowering the formwork elements 11, these are spread apart in the second end regions 15. As a result, the lowering motion of the formwork elements 11 is converted when arranging on the substrate into the spreading apart of the second end regions 15 of the formwork elements 11. The formwork elements 11 are lowered and spread until the connecting elements 16 of the formwork elements 11 rest on the substrate. In this case the lever elements 20 are aligned horizontally so that the two lever elements 20 form a 180° angle. As a result, the formwork elements 11 are prevented from spreading further apart so that the formwork device 2 assumes a stable drying position, and the lifting device 9 can be removed without the formwork device 2 tipping over.
[0072] FIG. 5 shows a further spreading device 18 according to the disclosure, which comprises a force deflection device 19 with two lever elements 20, which are connected to each other via a pivot bearing 21 with a pivot axis 22, which is essentially stationary when spreading apart the formwork elements 11. However, the lever elements 20 are formed here much longer than in the embodiment in FIGS. 2 to 4. In the embodiment shown in accordance with FIG. 5, the lever elements 20 comprise receiving recesses 25 for accommodating corresponding guide bolts at the second end regions 15 of the formwork elements 11 (cf. FIG. 7). Furthermore, the spreading device 18 comprises an opening device 26 for transferring the formwork elements 11 from the spread-apart state of the second end regions 15 into the lying state of the formwork elements 11. The opening device 26 comprises a guide path 27 for guiding support elements 28 at the second end regions 15 of the formwork elements 11, wherein the guide path 27 comprises two sloping transfer sections 29 for receiving the support elements 28.
[0073] In the embodiment shown, the spreading device 18 comprises a tensioning device 30, which comprises a spring. The tensioning device 30 is used for pre-tensioning the lever elements 20 in the direction of a resting position of the lever elements 20 before spreading apart the second end regions 15 of the formwork elements 11. This allows the erection of the formwork elements 11 to be supported when transferring from the lying position into the standing position. In the resting position, the two rod-shaped lever elements 20 form a V, wherein the receiving recesses 25 are arranged at the ends of the lever elements 20, which are arranged at the top of the V. In this case the two lever elements 20 form an angle between 15 and 25°, preferably 20°. Furthermore, the embodiment of the spreading device 18 shown in FIG. 7 comprises a releasable locking device 31 for blocking the pivoting of the lever elements 20 in their resting position. The locking device 31 comprises a hook 32 and a corresponding holding device 33 for holding the hook 32. In this case the hook 32 is arranged on one of the two lever elements 20 and the holding device 33 is arranged on the other of the two lever elements 20. The hook 32 is mounted rotatably via a pivot bearing 34 on the one lever element 20. When holding the hook 32 in the holding device 33, the lever elements 20 are blocked together so that they cannot be moved downwards in opposing directions. By detaching the hook 32 from the corresponding holding device 33, the lever elements 20 can be moved against each other. On one side of the pivot bearing 34 opposite hook 32, a coupling rod 35 is arranged, which is connected to a compression spring 36. The compression spring 36 extends into the receiving recess 25 of the lever element 20, on which the hook 32 is arranged in such a way that, when the guide bolts are received into the receiving recess 25, the compression spring 36 is actuated, whereby the coupling rod 35 connected to the compression spring 36 via the pivot bearing 34 releases the hook 32 from the holding device 33.
[0074] With the aid of the embodiment of the spreading device 18 shown in FIG. 5, the formwork elements 11 of a formwork device 2 according to the disclosure can be transferred into the lying state. For this purpose, two spreading devices 18 in accordance with the embodiment in FIG. 5 are arranged on a substrate in such a way that the guide paths 27 of the spreading devices 18 are aligned parallel to each other. After drying and removing the precast concrete elements from the formwork elements 11, as shown in FIG. 6, the formwork elements 11 are arranged with the aid of the lifting device 9 in the standing state above the substrate above the spreading devices 18. The formwork elements 11 are arranged in such a way that the bolts 23, which are fixed in the drill holes of the connecting elements 16 and are intended as guide bolts, are positioned directly above the receiving recesses 25 of the spreading devices 18. Thereafter, as shown in FIG. 7, the formwork elements 11 are lowered onto the spreading devices 18 so that the bolts 23 of the formwork elements 11 are received by the receiving recesses 25 of the spreading devices 18. In the embodiment shown in accordance with FIG. 8-14, the formwork elements 11 each have two bolts 23 so that four bolts 23 in total of the formwork elements 11 are received into the four receiving recesses 25 in total of the two spreading devices 18. When the bolts 23 are received in the receiving recess 25, the compression springs 36 of the two spreading devices 18 are actuated, whereby the coupling rods 35 connected to the compression springs 36 each detach the hooks 32 from the holding devices 33. In the case of further lowering of the formwork elements 11, the second end regions 15 are spread apart using the lever elements 20 of the spreading devices 18, wherein, as shown in FIGS. 10 and 11, the lever elements 20 of each spreading device 18 are pivoted over the pivot axis 22 in opposing directions until the support elements 28 of the formwork elements 11, as shown in FIG. 12, rest on the sloping transfer sections 29. In the embodiment shown in accordance with FIG. 6-12, the four support elements 28 of the two formwork elements 11 in total are support bolts, which are arranged above the two guide paths 27 when the connecting elements 16 and the bolts 23 are received in the receiving recesses 25 of the spreading devices 18. Alternatively, the support elements 28 can be designed as support rollers. The four transfer sections 29 in total of the two guide paths 27 are arranged in such a way that, when the second end regions 15 of the formwork elements 11 are lowered and spread apart, the support elements 28 of the formwork elements 11 rest on the transfer sections 29 of the guide paths 27. In the case of further lowering of the formwork elements 11, these are spread further apart by guiding the support elements 28 on the guide paths 27, wherein the bolts 23 move out of the receiving recesses 25 of the spreading devices 18. Thus, as shown in FIG. 11-14, the formwork elements 11 are moved by means of the guide paths 27 of the opening devices 26 from the spread-apart state of the second end regions 15 into the lying state of the formwork elements 11. As a result, the formwork elements 11 can be easily cleaned and reloaded.
