ROTATIONAL SHEAR RHEOMETER AND METHOD FOR DETERMINING MECHANICAL PROPERTIES OF A SAMPLE
20220397506 · 2022-12-15
Assignee
Inventors
Cpc classification
G01N11/165
PHYSICS
International classification
Abstract
The invention relates to a rotational shear rheometer (1) comprising a first plate (10), a first flexure (11) pivotally connecting the first plate (10) to a support (60), a piezoelectric element (40) extending along a longitudinal axis (L) arranged tangentially in respect of the first plate (10), wherein said piezoelectric element (40) is configured to elongate and/or undergo compression along said longitudinal axis (L), and wherein said first end (41) is mechanically coupled to said first plate (10), wherein said first flexure (11) comprises a first flexural element (12) and a second flexural element (13) non-parallel to the first flexural element (12), wherein the first flexural element (12) and the second flexural element (13) connect said first plate (10) to said support (60), extend radially in respect of the pivot axis (P) and intersect with the pivot axis (P), wherein said piezoelectric element (40) is further configured as a sensor capable of detecting a torque acting on said first plate (10). Furthermore, the invention relates to a method for determining mechanical properties of a sample using the rotational shear rheometer.
Claims
1. A rotational shear rheometer (1) comprising a first plate (10) configured to contact a sample, a first flexure (11) connecting the first plate (10) to a support (60), such that the first plate (10) is pivotable about a pivot axis (P) in respect of the support (60), a piezoelectric element (40) extending between a first end (41) and a second end (42) along a longitudinal axis (L) arranged tangentially in respect of the pivot axis (P), wherein said piezoelectric element (40) is configured to elongate and/or undergo compression along said longitudinal axis (L), and wherein said first end (41) is mechanically coupled to said first plate (10), wherein said piezoelectric element (40) is configured as an actuator capable of introducing a torque to the first plate (10) about said pivot axis (P) as a result of elongation or compression of the piezoelectric element (40), wherein said first flexure (11) comprises a first flexural element (12) and a second flexural element (13) non-parallel to the first flexural element (12), wherein the first flexural element (12) and the second flexural element (13) connect said first plate (10) to said support (60), extend radially in respect of the pivot axis (P), and intersect with the pivot axis (P), and wherein said piezoelectric element (40) is further configured as a sensor capable of detecting a torque acting on said first plate (10).
2. The rotational shear rheometer (1) according to claim 1, characterized in that the first flexural element (12) is arranged at an angle of 70° to 110°, more particularly 80° to 100°, most particularly 90°, with respect to the second flexural element (13).
3. The rotational shear rheometer (1) according to claim 1, characterized in that the first flexure (11) has a translational stiffness (k.sub.T=F/δ), particularly in respect of a displacement (δ) along the pivot axis (P), and a rotational stiffness (k.sub.R=M/θ) in respect of a rotation (θ) about the pivot axis (P) and, wherein a ratio (k.sub.T/(k.sub.R/r)) between the translational stiffness (k.sub.T) and the rotational stiffness (k.sub.R) divided by a radius (r) of the first plate (10) is at least 10:1, particularly at least 100:1, more particularly at least 1000:1.
4. The rotational shear rheometer (1) according to claim 1, characterized in that the rotational shear rheometer (1) comprises a second flexure (20) mechanically coupling said first end (41) of said piezoelectric element (40) to said first plate (10), wherein particularly said second flexure (20) is connected to said support (60).
5. The rotational shear rheometer (1) according to claim 4, characterized in that said second flexure (20) comprises a third flexural element (21) and a fourth flexural element (22), wherein the third flexural element (21) and the fourth flexural element (22) each extend perpendicular to said longitudinal axis (L).
6. The rotational shear rheometer (1) according to claim 4, characterized in that said second flexure (20) has a first translational stiffness (k.sub.1=F/δ) in respect of a displacement (δ) perpendicular to said longitudinal axis (L) and a second translational stiffness (k.sub.2=F/δ) in respect of a displacement (δ) along said longitudinal axis (L), wherein a ratio (k.sub.1/k.sub.2) between the first translational stiffness (k.sub.1) and the second translational stiffness (k.sub.2) is at least 10:1, particularly at least 100:1.
7. The rotational shear rheometer (1) according to claim 4, characterized in that said second flexure (20) comprises a joining element (23) mechanically coupling said first end (41) of said piezoelectric element (40) to said first plate (10), particularly wherein said third flexural element (21) and said fourth flexural element (22) extend from a respective bottom end (21a, 22a) to a respective top end (21b, 22b), wherein said bottom end (21a) of said third flexural element (21) and said bottom end (22a) of said fourth flexural element (22) are connected to said support (60), and wherein said joining element (23) is connected to said top end (21b) of said third flexural element (21) and said top end (22b) of said fourth flexural element (22).
8. The rotational shear rheometer (1) according to claim 1, characterized in that the first plate (10) comprises a radial extension (10a) extending radially in respect of the pivot axis (P), wherein said radial extension (10a) is mechanically coupled to said first end (41) of the piezoelectric element (40), wherein particularly said radial extension (10a) is mechanically coupled to said first end (41) of the piezoelectric element (40) by said second flexure (20), wherein more particularly said second flexure (20) comprises a longitudinal extension (20a) extending along the longitudinal axis (L), wherein the longitudinal extension (20a) of the second flexure (20) is mechanically coupled to the radial extension (10a) of the first plate (10).
9. The rotational shear rheometer (1) according to claim 1, characterized in that the rotational shear rheometer (1) comprises a third flexure (30) mechanically coupled to said second end (42) of the piezoelectric element (40), wherein particularly said third flexure (30) is connected to said support (60), wherein particularly said third flexure (30) has a first translational stiffness (k.sub.1=F/δ) in respect of a displacement (δ) perpendicular to said longitudinal axis and a second translational stiffness (k.sub.2=F/δ) in respect of a displacement (δ) along said longitudinal axis, wherein a ratio (k.sub.1/k.sub.2) between the first translational stiffness (k.sub.1) and the second translational stiffness (k.sub.2) is at least 10:1, particularly at least 100:1.
10. The rotational shear rheometer (1) according to claim 1, characterized in that the rotational shear rheometer (1) comprises an adjusting element (50) for adjusting a position and/or a prestress of the piezoelectric element (40) along the longitudinal axis (40), wherein particularly the adjusting element (50) is connected to the third flexure (30), wherein the adjusting element (50) is configured to adjust the position and/or the prestress by adjusting the position of the third flexure (30) along the longitudinal axis (L).
11. The rotational shear rheometer (1) according to claim 1, characterized in that the piezoelectric element (40) comprises a plurality of piezoelectric plates stacked along said longitudinal axis (L), wherein particularly said piezoelectric plates are sintered together.
12. The rotational shear rheometer (1) according to claim 1, characterized in that the piezoelectric element (40) and the first flexure (11) each comprise a respective translational stiffness (k=F/δ) in respect of a displacement (δ) along the longitudinal axis (L), wherein a ratio between said translational stiffness (k=F/δ) of the piezoelectric element (40) and said translational stiffness (k=F/δ) of the first flexure (11) is at least 10:1, particularly at least 100:1.
13. The rotational shear rheometer (1) according to claim 1, characterized in that the rotational shear rheometer (1) comprises a first holding element (43) and a second holding element (44) for holding the piezoelectric element (40), wherein the first holding element (43) comprises a first recess (43a) and the second holding element (44) comprises a second recess (44a), wherein the first end (41) of the piezoelectric element (40) comprises a first protrusion (41a) for engaging the first recess (43a), and wherein the second end (42) of the piezoelectric element (40) comprises a second protrusion (42a) for engaging the second recess (44a), wherein particularly the first and the second protrusion (41a, 42a) and the first and the second recess (43a, 44a) have a spherical shape, or the first holding element (43) is connected to the piezoelectric element (40) by means of a first joint (45), and the second holding element (44) is connected to the piezoelectric element (40) by means of a second joint (46), wherein the first and the second joint (45, 46) are pivotable about said pivot axis (P), said longitudinal axis (L) and a further axis which is perpendicular to the pivot axis (P) and the longitudinal axis (L).
14. The rotational shear rheometer (1) according to, claim 1, characterized in that the rotational shear rheometer (1) comprises a second plate (80) or a cone (90), wherein the first plate (10) and the second plate (80) or the first plate (10) and the cone (90) form a gap (G) for receiving a sample.
15. A method for determining mechanical properties of a sample using the rotational shear rheometer according to, claim 1, wherein a sample is provided in a gap (G) between said first plate (10) and a second plate (80) or a cone (90), a voltage is applied to said piezoelectric element (40), such that the piezoelectric element (40) extends or undergoes compression along the longitudinal axis (L), resulting in a pivoting motion of the first plate (10) about the pivot axis (P) with respect to the support (60), wherein a shear deformation is introduced to said sample, a torque exerted on the first plate (10) by said sample due to the shear deformation is determined by the piezoelectric element (40).
Description
[0107] The invention is further illustrated by the following examples and figures, from which further embodiments and advantages can be drawn. These examples are meant to illustrate the invention but not to limit its scope.
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[0120]
[0121]
[0122]
[0123] The first plate 10 is pivotally coupled to the support plate 61 by the first flexure 11 and a base 14, wherein the base 14 is connected to the support plate 61 and the first flexure 11 is connected to the base 14 and the first plate 10, such that the first plate 10 can be pivoted about a pivot axis P at least by a small angle due to the rotationally flexible first flexure 11.
[0124] The piezoelectric element 40 is configured to elongate and/or undergo compression along a longitudinal axis L perpendicular to the pivot axis P when an electric field is generated across the piezoelectric element 40 by applying a voltage to the piezoelectric element 40.
[0125]
[0126] The first plate 10 has a circular cross-section perpendicular to the pivot axis P, with the pivot axis P intersecting the center of the circle, which is also the center of mass of the first plate 10 (see perspective view of
[0127] As best seen in
[0128] The first plate 10 further comprises a radial extension 10a extending radially from the circumference of the first plate 10, which is shown in detail in
[0129] As best seen in
[0130] Details of the second flexure 20 are depicted in
[0131] The second flexure 20 comprises a base 24 connected to the support plate 61 (see
[0132] The third flexural element 21 and the fourth flexural element 22 each extend along a respective length I perpendicular to the longitudinal axis L, along a respective height h parallel to the pivot axis P (see
[0133]
[0134] The third flexure 30 comprises a base 33 connected to the support plate 61 shown in
[0135] The fifth flexural element 31 extends along a length I perpendicular to the longitudinal axis L and along a height h parallel to the pivot axis P (see
[0136] As best seen in
[0137] The base 33 of the third flexure 30 further comprises through holes 33a extending along the pivot axis P for fixing the base 33 to the support plate 61 (see
[0138] As shown in
[0139] The piezoelectric element 40 is held between a first holding element 43 which is connected to the joining element 23 of the second flexure 20 and a second holding element 44, which is connected to the joining element 32 of the third flexure 30. In the depicted embodiment, the piezoelectric element 40 is clamped between the first holding element 43 and the second holding element 44, wherein a first end 41 of the piezoelectric element 40 is in contact with the first holding element 43, and a second end 42 of the piezoelectric element 40 is in contact with the second holding element 44. The first holding element 43 is particularly connected to the joining element 23 by bolts or screws, inserted into openings (particularly having an internal thread) of the joining element 23 not shown in
[0140] Embodiments of the piezoelectric element 40 are depicted in
[0141] According to the embodiment shown in
[0142]
[0143] The connections shown in
[0144] As further depicted in
[0145] Around the circumference of the first plate 10 and first flexure 11, a ring element 70 for arranging and fixing a second plate 80 (see
[0146] In addition, the ring element 70 comprises third through holes 73 for introducing adjustment screws through second through holes 82 of the second plate 80 (see
[0147] For rheological measurements using the rheometer 1 according to the invention, a second plate 80 or a cone 90 is placed on the first plate 10, such that a gap G is formed between the first plate 10 and the second plate 80 or between the first plate 10 and a cone 90, and a sample is arranged in the gap G. subsequently, the first plate 10 is particularly pivoted periodically, e.g., at a frequency of 20 Hz to 3 kHz, by applying a voltage to the piezoelectric element 40, thereby introducing a periodic shear deformation to the sample. The torque or force on the first plate 10 resulting from this shear deformation of the sample is monitored by the piezoelectric element 40, which is hence used both as an actuator and as a sensor.
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[0150] The rheometer 1 comprises a first plate 10 for arranging a sample in a gap between the first plate 10 and a second plate or a cone (see for instance
[0151] The first flexure 11 comprises a first flexural element 12 and a second flexural element 13 arranged radially in respect of the pivot axis P, wherein the first flexural element 12 and the second flexural element 13 intersect with each other and the pivot axis P, resulting in a cross shape or X-shape with an angle of 90° between the first flexural element 12 and the second flexural element 13. A respective bottom end of the first flexural element 12 and the second flexural element 13 is connected to circular base 14, which may be arranged on and connected to a support similar to the setup depicted in
[0152] One of the spokes 19 comprises a radial extension 10a connected to a longitudinal extension 20a of the second flexure 20. The second flexure 20 is coupled to a first holding element 43 which is in turn connected to a first end 41 of a piezoelectric element 40 extending along a longitudinal axis L and held in place between the first holding element 43 and a second holding element 44 which is connected to an adjusting element 50 configured to adjust the position and particularly a pre-stress to the piezoelectric element 40 along the longitudinal axis L.
[0153] When the piezoelectric element 40 expands or undergoes compression along the longitudinal axis L, the second flexure 20 is displaced along the longitudinal axis L and this displacement is converted into a pivoting motion of the first flexure 11 about the pivot axis P via the radial extension 10a. The pivoting motion is transduced to the first plate 10 via the shaft 15, such that a sample arranged in a gap between the first plate 10 and the second plate or cone undergoes a shear deformation. The piezoelectric element 40 is further used as a sensor to detect the torque or force applied to the first plate 10 resulting from the shear deformation of the sample.
[0154] Due to its long shaft 15, the first plate 10 is physically separated from the piezoelectric element 40 and flexure assembly and can be placed in an oven without damaging the piezoelectric element 40 and flexure assembly.
EXAMPLE
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[0156] The diameter of the first plate was 50 mm. Gap setting and alignment was carried out mechanically by 3 displacement sensors (SC-2440, Kaman) and 3 precision adjustment screws (AJS127-0.5H, Newport) with an overall precision of about 1 μm. The gap size was 200 μm along the pivot axis and was set by four fixation screws with a fine thread to avoid resonances. The elements of the rheometer were screwed to a support plate resting on a passive anti-vibration table.
[0157] Measurement Principle Piezoelectric Elements
[0158] Piezoelectric materials accumulate an electric charge in response to an applied stress, or deform in response to an applied electric field. The governing equations can be written in the strain-charge form as:
ε=s.sub.33Σ+d.sub.33.sup.TT, (1)
D.sub.E=εE+d.sub.33Σ, (2)
[0159] E is the applied electric field, D.sub.E the electric displacement field, ε the permittivity and ε and Σ respectively the stress and strain tensors. The coefficients s.sub.33 and d.sub.33 are the mechanical compliance and piezoelectric coupling coefficients in the thickness direction. Hence, from equation 2, it follows that an external mechanical load increases the electric displacement field inside the piezoelectric stack. The contributions from electrical and mechanical origin are additive, and the mechanical response can be determined from the difference with an unloaded cell.
[0160] Signal Analysis and Electrical Response
[0161] Signal Analysis and Electronic Scheme
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[0163] z.sub.p is the longitudinal displacement of the piezoelectric stack, V.sub.p and I.sub.p are the voltage over and total current through the piezo. F.sub.m is the mechanical force acting on the stack and k.sub.p (about 10.sup.7 N/m) is its stiffness. From equation 3, it can be seen that the deformation of the stack is nearly unaffected as long as its stiffness is substantially higher than k.sub.m, the stiffness of the mechanical load (F.sub.m=k.sub.mz.sub.p). Electrical and mechanical contributions are additive with respect to the current (equation 4) and are hence placed in parallel (
[0164] Response Electronics
[0165] Before interpreting the mechanical response of the flexural elements and of a loaded sample, an analysis of the response of the electronics was performed.
Z.sub.tot=Z.sub.L,o+Z.sub.p+Z.sub.L,i≈Z.sub.L,o+Z.sub.p,e+Z.sub.L,i, (5)
[0166] as shown in
[0167] with C the capacitance and A a constant factor representing the losses.
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[0169] Without wishing to be bound by theory, it is believed that this is an effect of operating the actuator in an open loop circuit. Since the creep changes the actuator properties up to a few % over time, it requires in this case an empirical determination of properties of a mechanical load.
[0170] Mechanical Response Flexural Elements
[0171] Model Mechanical Elements
[0172] As a second step, the response of the assembled system with the flexural elements present was determined by clamping the piezoelectric stack tightly between the two stacks without loading a sample. Before reaching any inertial effects at higher frequencies, these flexures are expected to behave mainly as springs. The mechanical load on the piezoelectric stack was simulated using COMSOL, predicting a combined stiffness of both flexural elements k.sub.f=3.36.Math.10.sup.5 N/m. The current can then be decomposed in an electrical and mechanical component, depending on the stiffness of the mechanical load km, (equation 4) as:
[0173] with
[0174] depending on the load as well. The properties of an unknown mechanical load must therefore be determined via the difference between I.sub.p-I.sub.p,e. As an illustration,
[0175] Response Flexural Elements
[0176] The mechanical force on and displacement of the piezo F.sub.mand z.sub.p are determined from the measured current I.sub.L,i via equations 3-4, with V.sub.p=V.sub.o−I.sub.L,i.Math.(Z.sub.L,o, +Z.sub.L,i)(equation 5):
[0177] Zp;e was determined empirically by fitting each data point from
[0178] with a stiffness ζ damping and mass m. The fitted stiffness k=3.67.Math.10.sup.5 N/m of the flexural elements was similar to the calculated stiffness k.sub.f using COMSOL (
[0179] Results
[0180] The setup was validated using 3 different standards: Brookfield 100 and Brookfield 12 standards and the NIST viscoelastic standard (11.4 wt % Polyisobutylene [PIB, CAS No. 9003-27-4 in pristane [CAS No. 1921-70-6]). Measurements were carried out at room temperature. Since the piezoelectric properties slowly creeped with time, derived models for the electronics and flexural elements could not be used to determine viscoelastic properties from the raw current data. Instead, properties were derived empirically, using equation 4 and assuming that the mechanical loads of the flexures and sample are additive:
[0181] I.sub.empty is the response of the setup without a sample but loaded with flexural elements, taking into account the creep from open loop operation. The displacement z.sub.p results from equation 8, with F.sub.m=F.sub.flex+F.sub.s, so that viscoelastic properties can be derived from the magnitude and phase of
[0182]
[0183] The overall behaviour of both the amplitude and phase is measured well by the flexure setup for all 3 standards. However, results for the Brookfield 12 and NIST standard in particular show considerable scatter. The phase angle is more sensitive to this.
TABLE-US-00001 List of reference numerals 1 Rotational shear rheometer 10 First plate 10a Radial extension 10b Through-hole 11 First flexure 12 First flexural element 13 Second flexural element 14 Base 15 Shaft 16 Opening 17 Inner Ring 18 Outer Ring 20 Second flexure 20a Longitudinal extension 20b Through-hole 21 Third flexural element 21a Bottom end 21b Top end 22 Fourth flexural element 22a Bottom end 22b Top end 23 Joining element 24 Base 30 Third flexure 31 Fifth flexural element 32 Joining element 32a Recess 32b Opening 32c First through hole 32d Second through hole 33 Base 33a Through-hole 40 Piezoelectric element 41 First end 41a First protrusion 42 Second end 42a Second protrusion 43 First holding element 43a First recess 44 Second holding element 44a Second recess 45 First joint 46 Second joint 47 Piezoelectric plate 50 Adjusting element 51 Through hole 60 Support 61 Support plate 62 Support base 63 Cavity 64 Through-hole 70 Ring element 71 First through hole 72 Second through hole 73 Third through hole 80 Second plate 81 First through hole 82 Second through hole 90 Cone G gap L Longitudinal axis P Pivot axis l Length h Height t Thickness