BAGMAKING AND PACKAGING APPARATUS
20240190598 ยท 2024-06-13
Inventors
Cpc classification
B65B65/003
PERFORMING OPERATIONS; TRANSPORTING
B65B59/04
PERFORMING OPERATIONS; TRANSPORTING
B65B9/20
PERFORMING OPERATIONS; TRANSPORTING
B65B9/207
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A bagmaking and packaging apparatus forms a sheet-form film into a tubular shape around a tube, which tubular film is transversely sealed after product is introduced therein. The bagmaking and packaging apparatus includes multiple upright support posts that form a frame. The support posts include a first support post group disposed on one side in the left and right direction and a second support post group disposed on the other side. A first support post disposed foremost in the first support post group extends from a low position to a position higher than the transverse sealing mechanism and is disposed forward of a center O of the tube. A second support post disposed foremost in the second support post group extends from a low position to a position higher than the transverse sealing mechanism and is disposed rearward of the center of the tube.
Claims
1. A bagmaking and packaging apparatus comprising a film supply unit disposed in a rear portion of the apparatus and configured to supply sheet-form film; a former mechanism including a former and a tube and being disposed forward of the film supply unit, the former mechanism configured to form in a tubular shape the sheet-form film supplied from the film supply unit, a transverse sealing mechanism configured to transversely seal the tubular film in which a product being supplied from above; and a plurality of upright support posts that form a frame that surrounds at least part of each of the film supply unit, the former mechanism, and the transverse sealing mechanism, wherein the support posts include a first support post group including a plurality of the support posts disposed on one lateral side of the bagmaking and packaging apparatus in a left and right direction; and a second support post group including a plurality of the support posts disposed on the other lateral side in the left and right direction, a first support post disposed foremost among the support posts of the first support post group extends from a low position to a position higher than the transverse sealing mechanism and, when viewed from above, is disposed forward of a center of the tube, and a second support post disposed foremost among the support posts of the second support post group extends from a low position to a position higher than the transverse sealing mechanism and, when viewed from above, is disposed rearward of the center of the tube.
2. The bagmaking and packaging apparatus of claim 1, wherein the first support post is disposed forward of the tube.
3. The bagmaking and packaging apparatus of claim 1, wherein the second support post is disposed rearward of the tube.
4. The bagmaking and packaging apparatus of claim 1, wherein the first support post supports a member disposed above the former mechanism.
5. The bagmaking and packaging apparatus claim 1, further comprising a cover that is configured to cover at least a front side of the former mechanism, wherein the first support post supports the cover.
6. The bagmaking and packaging apparatus of claim 1, wherein the first support post supports a movable member.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
DESCRIPTION OF EMBODIMENTS
[0033] A bagmaking and packaging apparatus 100 that is an embodiment of the bagmaking and packaging apparatus of the claimed invention will be described with reference to the drawings. It will be noted that the following embodiment is merely a specific example of the claimed invention and is not intended to limit the technical scope of the claimed invention.
[0034] In the following description, expressions such as perpendicular, orthogonal, horizontal, and vertical may be sometimes used to describe directions and positional relationships, but these expressions are not limited to their strict senses and include cases where that which they describe are substantially perpendicular, orthogonal, horizontal, or vertical. Furthermore, in the following description, expressions such as front, rear, above, below, left, and right are used to indicate directions and such. Unless otherwise specified, front, rear, above, under, left, and right here follow the directions of the arrows added to the drawings.
[0035] It will be noted that in the present disclosure, the side where a later-described film supply unit 300 is disposed as viewed from the position of a later-described bagmaking and packaging unit 200 will be defined as the rear, and the side where the bagmaking and packaging unit 200 is disposed as viewed from the position of the film supply unit 300 will be defined as the front. Furthermore, a direction that is a horizontal direction and orthogonal to the front and rear direction in which the bagmaking and packaging unit 200 and the film supply unit 300 are lined up will be defined as the left and right direction.
(1) PACKAGING AND INSPECTION SYSTEM
[0036] A packaging and inspection system I including the bagmaking and packaging apparatus 100 pertaining to the embodiment of the claimed invention will now be described with reference to
[0037] It will be noted that
[0038] As shown in
[0039] The bagmaking and packaging apparatus 100 makes a bag-like packaging material from a sheet-like film F to thereby make bags B containing a product C inside (see
[0040] Here, the combination weigher uses multiple weigh hoppers to measure weights of the product C, combines weigh values obtained by the multiple weigh hoppers so that the total weight thereof is in a predetermined weight range, and drops the product C for which the total combined weight is within the predetermined weight range to thereby supply it to the bagmaking and packaging apparatus 100.
[0041] The conveyance apparatus 2 may be a conveyor extending forward from below a transverse sealing mechanism 240 of the bagmaking and packaging apparatus 100. The conveyance apparatus 2 conveys forward the bags B made by the bagmaking and packaging apparatus 100 and transfers them to a process downstream of the packaging and inspection system 1 (e.g., a conveyor that conveys the bags B to a box packing apparatus).
[0042] As shown in
(2) BAGMAKING AND PACKAGING APPARATUS
[0043] The bagmaking and packaging apparatus 100 will now be described in detail.
(2-1) Film Supply Unit
[0044] The film supply unit 300 is disposed in the rear portion of the bagmaking and packaging apparatus 100. The film supply unit 300 is disposed rearward of the bagmaking and packaging unit 200 and next to the bagmaking and packaging unit 200. The film supply unit 300 supplies the sheet-like film F to a later-described former mechanism 210 of the bagmaking and packaging unit 200 disposed forward of the film supply unit 300.
[0045] As shown in
[0046] The film roll support mechanism 310 holds a film roll FR in which the sheet-like film F is wound about a core (not shown in the drawings). The film roll support mechanism 310 uses a drive unit such as a motor (not shown in the drawings) to rotate a shaft 312 to which the core of the film roll FR is attached (see
[0047] The guide mechanism 320 includes plural rollers disposed along a conveyance path of the film F. The guide mechanism 320 guides to the former mechanism 210 of the bagmaking and packaging unit 200 the film F paid out from the film roll FR.
(2-2) Bagmaking and Packaging Unit
[0048] As shown in
[0049] The former mechanism 210 mainly includes a former 212, a tube 214, a plate 216, and a grip unit 218.
[0050] The former 212 is disposed so as to surround the tubular tube 214 and forms in a tubular shape the sheet-like film F conveyed thereto from the film supply unit 300 disposed in the rear portion of the bagmaking and packaging apparatus 100 by bending the film F so that left and right end portions of the film F in the width direction overlap each other. The tubular film Ft formed by the former 212 is guided so as to become wrapped around the outer peripheral surface of the lower portion of the tubular tube 214 and is conveyed downward in a state in which it is wrapped around the tube 214. It will be noted that hereinafter the portion of the tube 214 around which the tubular film Ft is wrapped is sometimes called the portion 214a.
[0051] The tube 214 is a tubular member that extends in the vertical direction and has upper and lower end portions that are open. The lower end of the tube 214 is disposed higher than the transverse sealing mechanism 240 (higher than areas where later-described rotating bodies 242 of the transverse sealing mechanism 240 rotate) so as not to hinder the movement of the rotating bodies 242. The tube 214 receives the falling product C in the upper opening of the tube 214 and supplies, from the lower opening of the tube 214 to the inside of the tubular film Ft, the product C fed through the upper opening.
[0052] The plate 216 is mounted on and secured to a mount (not shown in the drawings) supported by the frame 500, and is supported by the frame 500 via the mount. The former 212 and the tube 214 are attached to the plate 216 directly or via another member, and the plate 216 supports the former 212 and the tube 214. The grip unit 218 is attached to the plate 216 directly or via another member. When attaching the former mechanism 210 to the mount or detaching the former mechanism 210 from the mount, a worker grips hold of the grip unit 218 and moves the former mechanism 210.
[0053] The conveyance mechanism 220 is disposed under the plate 216 of the former mechanism 210. The conveyance mechanism 220 is disposed on the left and right sides of the portion 214a of the tube 214 around which the tubular film Ft is wrapped. The conveyance mechanism 220 conveys to the former mechanism 210 the film F paid out from the film roll FR and conveys to the transverse sealing mechanism 240 the tubular film Ft formed by the former 212. The conveyance mechanism 220 has pull-down belts 226 having a suction function, and the conveyance mechanism 220 conveys the tubular film Ft downward as a result of drive rollers 222 around which the pull-down belts 226 are entrained being driven by a drive mechanism such as a motor (not shown in the drawings) in a state in which the pull-down belts 226 are sucking hold the film F.
[0054] The longitudinal sealing mechanism 230 seals the overlapping portion of the tubular film Ft at which the left and right end portions of the tubular film Ft overlap each other. The longitudinal sealing mechanism 230 is disposed in front of a path on which is conveyed the overlapping portion of the tubular film Ft, which is conveyed in a state in which the tubular film Ft is wrapped around the tube 214. The longitudinal sealing mechanism 230 has a built-in heater (not shown in the drawings) inside. When the longitudinal sealing mechanism 230 with its heater turned on is driven by a drive unit (not shown in the drawings) so that the longitudinal sealing mechanism 230 is pressed against the tube 214 via the tubular film Ft, the overlapping portion of the tubular film Ft is sealed in the up and down direction (the longitudinal direction).
[0055] As shown in
[0056] As shown in
(2-3) Metal Inspection Device
[0057] The metal inspection device 400 is disposed above the upper end of the tube 214 of the former mechanism 210. In other words, the metal inspection device 400 is disposed above the former mechanism 210. In particular, here the metal inspection device 400 is disposed directly above the former mechanism 210. At least part of the metal inspection device 400 is disposed forward of a center O of the tube 214. A definition for the center O of the tube 214 will be given later. The metal inspection device 400 inspects for metal contaminants in the product C dropped and supplied from the combination weigher to the opening in the upper end of the tube 214. The metal inspection device 400 is supported by the frame 500.
[0058] The metal inspection device 400 itself is a known device, so detailed description thereof will be omitted.
(2-4) Frame
[0059] The frame 500 will now be described with reference to
[0060] The frame 500 supports various devices and parts of the film supply unit 300, various devices and parts of the bagmaking and packaging unit 200, and the metal inspection device 400 of the bagmaking and packaging apparatus 100.
[0061] The frame 500 includes, for example, multiple upright support posts 510 and beams that bridge the support posts 510. In other words, the frame 500 is configured by, for example, the support posts 510 and the beams. Here, particularly the support posts 510, which are the characteristic configuration of the bagmaking and packaging apparatus 100, will be mainly described.
[0062] The frame 500 having the multiple support posts 510 surrounds at least part of each of the film supply unit 300, the former mechanism 210, and the transverse sealing mechanism 240.
[0063] Here, the recitation that the frame 500 surrounds at least part of the film supply unit 300 means that, when viewed from above, at least part of the film supply unit 300 is disposed in an area (in the rectangle in
[0064] The support posts 510 include a first support post group 220 including a plurality of the support posts 510 disposed on one lateral side of the bagmaking and packaging apparatus 100 in the left and right direction (relative to a virtual line K extending in the front and rear direction through the left and right direction center of the bagmaking and packaging apparatus 100) and a second support post group 530 including a plurality of the support posts 510 disposed on the other lateral side in the left and right direction (see
[0065] In the bagmaking and packaging apparatus 100, the support posts 510 are arranged asymmetrically relative to the virtual line K extending through the left and right direction center of the bagmaking and packaging apparatus 100.
[0066] Specifically, a first support post 522 disposed foremost among the support posts 510 of the first support post group 520 is disposed forward of the center O of the tube 214 (forward of a virtual line L passing through the center O) when viewed from above. More preferably, the first support post 522 is disposed forward of the tube 214 (in particular, here, the portion 214a of the tube 214 around which the tubular film Ft formed in the tubular shape by the former 212 is wrapped). In contrast, a second support post 532 disposed foremost among the support posts 510 of the second support post group 530 is disposed rearward of the center O of the tube 214 (rearward of the virtual line L passing through the center O) when viewed from above. More preferably, the second support post 532 is disposed rearward of the tube 214 (in particular, here, portion 214a of the tube 214).
[0067] It will be noted that, here, the center O of the tube 214 means the position of the center of gravity of a cross-section obtained by horizontally cutting the portion 214a of the tube 214. For example, if the cross-sectional shape of the portion 214a of the tube 214 is circular, the center O of the tube 214 is the center of the cross-section obtained by horizontally cutting the portion 214a of the tube 214. It will be noted that the cross-sectional shape of the portion 214a of the tube 214 may also be a shape other than circular, and the outer shape of the portion 214a of the tube 214 may also be oval, for example.
[0068] The first support post 522 extends from a position lower than the transverse sealing mechanism 240 to a position higher than the transverse sealing mechanism 240. The second support post 532 also extends from a position lower than the transverse sealing mechanism 240 to a position higher than the transverse sealing mechanism 240. For example, specifically, the first support post 522 and the second support post 532 extend from a base 550 in the bottom portion of the bagmaking and packaging apparatus 100 to a position higher than the upper end of the tube 214 of the former mechanism 210.
[0069] The first support post 522 and the second support post 532, for example, directly or indirectly support the former mechanism 210. Particularly, the first support post 522 supports the metal inspection device 400 that is a heavy object disposed higher than the former mechanism 210. The first support post 522 supports a cover 580 of the bagmaking and packaging apparatus 100.
[0070] Here, the cover 580 is a member that covers the front side and the right side of the former mechanism 210. The cover 580 is attached to the first support post 522, and the first support post 522 supports the cover 580. The cover 580 is a door 582 that can be opened and closed. During maintenance, for example, a worker can access the former mechanism 210, the conveyance mechanism 220, and the longitudinal sealing mechanism 230 by swinging the door 582 on hinges provided on the first support post 522 (see
[0071] Below, beneficial results obtained by arranging the support posts 510 as illustrated in
[0072] It will be noted that here the frame 500 of the bagmaking and packaging apparatus 100 of the present embodiment has five support posts 510. A frame 500A of a bagmaking and packaging apparatus 1000A shown in
[0073] Here, the support posts 510, 510A, 510B, 510C are posts provided upright from the bases (bottom portions) 550 to tops (uppermost portions) 560 of the frames 500, 500A, 500B, 500C. The bagmaking and packaging apparatus 1000A to 1000C have the same configurations as those of the bagmaking and packaging apparatus 100 except for the frames 500A to 500C.
[0074] However, a feature of the frame 500 of the bagmaking and packaging apparatus 100 of the present embodiment is the arrangement of the first support post 522 of the first support post group 520 and the second support post 532 of the second support post group 530, and the number of the supports 510 is arbitrary as long as the support posts 510 can support the various devices and parts of the bagmaking and packaging apparatus 100. Furthermore, the support posts 510 of the bagmaking and packaging apparatus 100 may include support posts 510 provided upright from positions higher than the base 550 of the frame 500 and/or support posts 510 provided upright as far as positions lower than the top 560 of the frame 500.
[0075] In the example of
[0076] One advantage of the structure of the frame 500 of the bagmaking and packaging apparatus 100 of the present embodiment is that it is easy to ensure, on the side where the second support post group 530 is disposed (here, the right side) in the left and right direction, work space for the former mechanism 210 and the like. Specifically, as shown in
[0077] Another advantage of this structure is the stability of the structure of the frame 500. Specifically, because the first support post 522 is disposed forward of the center O of the tube 214 on the side in the left and right direction where the first support post group 520 is disposed (here, the left side), a heavy object like the metal inspection device 400 (particularly in the present embodiment, part of the heavy object is disposed forward of the center O of the tube 214 as in
[0078] The frame 500 of the bagmaking and packaging apparatus 100 of the present embodiment will now be compared with the frames 500A, 500B, 500C of the prior-art bagmaking and packaging apparatus 1000A, 1000B, 1000C.
[0079] In the frame 500A of the bagmaking and packaging apparatus 1000A, as shown in
[0080] Next, in the frame 500B of the bagmaking and packaging apparatus 1000B, the foremost support posts 522B, 532B on the left and right are both disposed forward of the tube 214. With this arrangement of the support posts 522B, 532B, the metal inspection device 400 that is a heavy object above the former mechanism 210 and the cover 580 disposed around the former mechanism 210 can be stably supported. However, owing to the presence of the support posts 522B, 532B, maintainability is poor as described above. It will be noted that if the foremost support posts 522B, 532B were disposed further away from the support posts 510B, 510B in the second row from the front, maintainability might be able to be ensured, but this causes another problem, which is that the installation space of the bagmaking and packaging apparatus 1000B increases.
[0081] Next, in the frame 500C of the bagmaking and packaging apparatus 1000C, foremost support posts 522C, 532C on the left and right are both disposed rearward of the tube 214. With this configuration, work space is easily ensured and the maintainability of the bagmaking and packaging apparatus 1000C is high. However, because both the left and right foremost support posts 522C, 532C are not disposed forward of the tube 214, the former mechanism 210 and the metal inspection device 400 become a cantilever structure, and it is difficult for the former mechanism 210 and the metal inspection device 400 to be stably supported. Moreover, it also becomes difficult for the cover 580 disposed around the former mechanism 210 to be solidly supported.
[0082] As is apparent from the above comparisons, with the bagmaking and packaging apparatus 100 of the present embodiment, a balance between stable support of various devices and parts and high maintainability, which could not be obtained with the configurations of the conventional bagmaking and packaging apparatus, can be achieved without increasing the apparatus size.
(3) CHARACTERISTICS
[0083] (3-1)
[0084] The bagmaking and packaging apparatus 100 performs bagmaking and packaging. In the bagmaking and packaging, the former mechanism 210, which includes the former 212 and the tube 214 and is disposed forward of the film supply unit 300 disposed in the rear portion of the bagmaking and packaging apparatus 100, forms in a tubular shape the sheet-like film F supplied from the film supply unit 300, and the transverse sealing mechanism 240 transversely seals the tubular film (the tubular film Ft) into which the product C supplied from above is fed. The bagmaking and packaging apparatus 100 includes the multiple upright support posts 510. The support posts 510 form the frame 500 that surrounds at least part of each of the film supply unit 300, the former mechanism 210, and the transverse sealing mechanism 240. The multiple support posts 510 include the first support post group 520 and the second support post group 530. Each of the first support post group 520 and the second support post group 530 includes a plurality of the support posts 510. The support posts 510 of the first support post group 520 are disposed on one lateral side of the bagmaking and packaging apparatus 100 in the left and right direction, and the support posts 510 of the second support post group 530 are disposed on the other lateral side of the bagmaking and packaging apparatus 100 in the left and right direction. The first support post 522 disposed foremost among the support posts 510 of the first support post group 520 extends from a lower position to a position higher than the transverse sealing mechanism 240 and, when viewed from above, is disposed forward of the center O of the tube 214. The second support post 532 disposed foremost among the support posts 510 of the second support post group 530 extends from a lower position to a position higher than the transverse scaling mechanism 240 and, when viewed from above, is disposed rearward of the center O of the tube 214.
[0085] In the bagmaking and packaging apparatus 100, because the second support post 532 is disposed in the above-described position, maintenance space can be ensured on the side of the bagmaking and packaging apparatus 100 in the left and right direction where the second support post group 530 is disposed while inhibiting an increase in the size of the bagmaking and packaging apparatus 100.
[0086] Furthermore, in the bagmaking and packaging apparatus 100, on the side of the bagmaking and packaging apparatus 100 in the left and right direction where the first support post group 520 is disposed, the first support post 522 is disposed in the above-described position. Thus, various devices and parts of the bagmaking and packaging apparatus 100 can be solidly supported.
(3-2)
[0087] In the bagmaking and packaging apparatus 100, the first support post 522 is disposed forward of the tube 214.
[0088] In the bagmaking and packaging apparatus 100, even when a heavy object is disposed forward of the second support post 532 in the upper portion of the bagmaking and packaging apparatus 100 or when the bagmaking and packaging apparatus 100 is provided with a part that causes the bagmaking and packaging apparatus 100 to vibrate, the heavy object can be solidly supported and vibration of the bagmaking and packaging apparatus 100 can be inhibited.
(3-3)
[0089] In the bagmaking and packaging apparatus 100, the second support post 532 is disposed rearward of the tube 214.
[0090] In the bagmaking and packaging apparatus 100, it is easy to ensure sufficient work space around the former mechanism 210. For example, when replacing the former mechanism 210, movement of the former mechanism 210 is less likely to be obstructed by the second support post 532.
(3-4)
[0091] In the bagmaking and packaging apparatus 100, the first support post 522 supports a member disposed above the former mechanism 210. Specifically, in the present embodiment, the first support post 522 supports the metal inspection device 400 disposed directly above the former mechanism 210.
[0092] Because the bagmaking and packaging apparatus 100 has the first support post 522 disposed in the above-described position, even if a heavy object such as the metal inspection device 400 is disposed directly above the former mechanism 210, the heavy object can be solidly supported by the frame 500 without upsetting the balance in the support.
(3-5)
[0093] The bagmaking and packaging apparatus 100 includes the cover 580 that covers at least the front side of the former mechanism 210. The cover 580 of this bagmaking and packaging apparatus 100 covers the front side, the left side, and the right side of the former mechanism 210. The first support post 522 supports the cover 580.
[0094] In this bagmaking and packaging apparatus 100, the cover 580 that covers the former mechanism 210 is installed from the standpoint of safety and hygiene. In the bagmaking and packaging apparatus 100, the cover 580 can be solidly supported by the first support post 522 disposed in the above-described position.
(4) EXAMPLE MODIFICATIONS
[0095] Examples of modifications of the above-described embodiment will be described below. It will be noted that some or all of the content of each example modification may be combined with the content of the above embodiment and/or the content of another example modification to the extent that they are not mutually contradictory.
(4-1) Example Modification A
[0096] The bagmaking and packaging apparatus 100 may have a former mechanism 210A as illustrated in
[0097] The former mechanism 210A has, in addition to the configurations of the former mechanism 210 of the above embodiment, a shutter 215 that moves in the left and right direction and a chute 211 that moves in the up and down direction. The shutter 215 and the chute 211 are disposed above the former 212 and the tube 214.
[0098] The chute 211 is a funnel-shaped member that moves up and down between an upper position shown in
[0099] The chute 211 is mainly disposed in the upper position at the timing when the product C is supplied from the combination weigher. The shutter 215 is disposed under the chute 211 disposed in the upper position, and particularly in the vicinity of the lower end of the chute 211. At the timing when the product C is supplied from the combination weigher, the shutter 215 is mainly in a state in which it is closed as in
[0100] Then, for example, near the end of the timing when the product C is supplied from the combination weigher, or at the timing when the supply of the product C from the combination weigher has ended, the shutter 215 opens and, at the same time, the chute 211 quickly descends inside the tube 214 from the upper position (see the dashed lines in
[0101] However, when the bagmaking and packaging apparatus 100 has such movable members (the chute 211 and the shutter 215), vibration may occur as a result of the movable members moving.
[0102] However, because the bagmaking and packaging apparatus 100 has the first support post 522 disposed in the above-described position, the stability of the frame 500 is high, and even if movable members that cause vibration are present, vibration of the bagmaking and packaging apparatus 100 can be reliably inhibited.
TABLE-US-00001 REFERENCE SIGNS LIST 100: Bagmaking and Packaging Apparatus 210: Former Mechanism 210A: Former Mechanism 211: Chute (Movable Member) 212: Former 214: Tube 215: Shutter 240: Transverse Sealing Mechanism 300: Film Supply Unit 400: Metal Inspection Device 500: Frame 510: Support Posts 520: First Support Post Group 522: First Support Post 530: Second Support Post Group 532: Second Support Post 580: Cover C: Product F: Film Ft: Tubular Film O: Center (Center of Tube)