SYSTEMS, DEVICES AND METHODS FOR STORING AND TRANSPORTING FA?ADE PANELS
20240190630 ยท 2024-06-13
Inventors
- Ajay Sreedhar (Windsor, CA)
- Jhan Alexander (Windsor, CA)
- John Beadow (Windsor, CA)
- Michal Chlumecky (Windsor, CA)
Cpc classification
B65D57/004
PERFORMING OPERATIONS; TRANSPORTING
B65D2581/058
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D57/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Systems, devices and methods of storing and transporting fa?ade panels are described herein. The systems include a corner block that includes a vertical wall having a first portion and a second portion. The second portion is orthogonal to the first portion and attached to the first portion at a joint. Each of the first portion and the second portion have a receiver at an uppermost edge thereof to receive a lowermost edge of an adjacent corner block. The corner block also includes a support plate. The support plate is orthogonal to the first portion and the second portion. The support plate is spaced upwardly from a lowermost edge of the first portion and a lowermost edge of the second portion. The retainer of includes a first inner member that extends outwardly from the inner surface of the first portion to overhang at least a portion of the support plate.
Claims
1. A corner block for stacking fa?ade panels, the corner block comprising: a vertical wall having a first portion and a second portion, the second portion being orthogonal to the first portion and attached to the first portion at a joint, the first portion and the second portion combining to provide the vertical wall with an L-shape, each of the first portion and the second portion having a receiver at an uppermost edge thereof configured to receive a lowermost edge of an adjacent corner block; and a support plate orthogonal to the first portion and the second portion of the vertical wall, the support plate extending outwardly from an inner surface of the first portion and an inner surface of the second portion, the support plate being spaced upwardly from a lowermost edge of the first portion and the second portion; wherein, the retainer of the first portion includes a first inner member that extends outwardly from the inner surface of the first portion to overhang at least a portion of the support plate.
2. The corner block of claim 1, wherein the retainer of the second portion includes a second inner member that extends outwardly from the inner surface of the second portion to overhang at least a portion of the support plate.
3. The corner block of claim 1, wherein the receiver of the first portion includes the first inner member and a first outer member laterally spaced apart from the first inner member, each of the first inner member and the first outer member being attached to the first portion of the vertical wall.
4. The corner block of claim 3, wherein the receiver of the second portion includes the second inner member and a second outer member laterally spaced apart from the second inner member, each of the second inner member and the second outer member being attached to the second portion of the vertical wall.
5. The corner block of claim 4, wherein the first inner member has a height that is greater than a height of the first outer member.
6. The corner block of claim 5, wherein the second inner member has a height that is greater than a height of the second outer member.
7. The corner block of claim 1, wherein at least one of the first portion and the second portion include an inner cavity extending inwardly from an opening in the inner surface thereof, the inner cavity being positioned above the support plate and extending laterally from an outer edge of the first portion or the second portion of the vertical wall towards the joint.
8. The corner block of claim 7, wherein the inner cavity is shaped as a slot that is parallel with an upper surface of the support plate.
9. The corner block of claim 7, wherein the inner cavity is defined by an inner surface spaced apart from the opening and at least a portion of the inner cavity between the opening and the inner surface has a cavity height that is greater than a height of the opening.
10. The corner block of claim 1, the first portion of the vertical wall includes a first inner cavity and the second portion of the vertical wall includes a second inner cavity, the first inner cavity extending inwardly from the inner surface of the first portion and the second inner cavity extending inwardly from the inner surface of the second portion, both of the first inner cavity and the second inner cavity being positioned above the support plate and extending laterally from an outer edge of the first portion and the second portion, respectively, towards the joint.
11. The corner block of claim 1, wherein at least one of the first portion and the second portion include a first outer cavity extending inwardly from a first opening in an outer surface thereof, the first outer cavity extending laterally from an outer edge of the first portion or the second portion of the vertical wall towards the joint.
12. The corner block of claim 11, wherein at least one of the first portion and the second portion include a second outer cavity extending inwardly from a second opening in an outer surface thereof, the second outer cavity extending laterally from an outer edge of the first portion or the second portion of the vertical wall towards the joint, the second outer cavity being vertically spaced apart from the first outer cavity.
13. The corner block of claim 12, wherein each of the first outer cavity and the second outer cavity is shaped as a slot that is parallel with an upper surface of the support plate.
14. The corner block of claim 13, wherein the first outer cavity is positioned above an upper surface of the support plate and the second outer cavity is positioned below the upper surface of the support plate.
15. The corner block of claim 11, wherein each of the first portion and the second portion include a first outer cavity extending inwardly from the first opening in the outer surface thereof and a second outer cavity extending inwardly from a second opening in the outer surface thereof, each of the first outer cavity and the second outer cavity extending laterally from an outer edge of the respective portion of the vertical wall towards the joint.
16. The corner block of claim 15, wherein at least one of the first portion and the second portion include a first protrusion extending outwardly from an outer surface thereof.
17. The corner block of claim 16, wherein the first portion includes a first protrusion extending outwardly from an outer surface of the first portion and the second portion includes a second protrusion extending outwardly from an outer surface of the second portion.
18. The corner block of claim 17, wherein each of the first protrusion is positioned between the first outer cavity and the second outer cavity of the first portion and the second protrusion is positioned between the first outer cavity and the second outer cavity of the second portion.
19. A system for stacking and/or transporting fa?ade panels, the system including a plurality of the corner block of claim 1, each corner block of the plurality of corner blocks being positioned on a corner of a respective fa?ade panel.
20. The system of claim 19 further comprising a cap configured to releasably attach to a retainer of at least one corner block of the plurality of corner blocks.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0029] For a better understanding of the various embodiments described herein, and to show more clearly how these various embodiments may be carried into effect, reference will be made, by way of example, to the accompanying drawings which show at least one example embodiment, and which are now described. The drawings are not intended to limit the scope of the teachings described herein.
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[0058] Further aspects and features of the example embodiments described herein will appear from the following description taken together with the accompanying drawings.
DESCRIPTION OF VARIOUS EMBODIMENTS
[0059] Various systems, devices and methods are described below to provide an example of at least one embodiment of the claimed subject matter. No embodiment described below limits any claimed subject matter and any claimed subject matter may cover systems, devices and methods that differ from those described below. The claimed subject matter are not limited to systems, devices and methods having all of the features of any one systems, device or method described below or to features common to multiple or all of the systems, devices and methods described below. It is possible that a system, device or method described below is not an embodiment of any claimed subject matter. Any subject matter that is disclosed in a system, device or method described herein that is not claimed in this document may be the subject matter of another protective instrument, for example, a continuing patent application, and the applicant(s), inventor(s) and/or owner(s) do not intend to abandon, disclaim, or dedicate to the public any such invention by its disclosure in this document.
[0060] Furthermore, it will be appreciated that for simplicity and clarity of illustration, where considered appropriate, reference numerals may be repeated among the figures to indicate corresponding or analogous elements. In addition, numerous specific details are set forth in order to provide a thorough understanding of the example embodiments described herein. However, it will be understood by those of ordinary skill in the art that the example embodiments described herein may be practiced without these specific details. In other instances, well-known methods, procedures, and components have not been described in detail so as not to obscure the example embodiments described herein. Also, the description is not to be considered as limiting the scope of the example embodiments described herein.
[0061] It should be noted that terms of degree such as substantially, about and approximately as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms of degree should be construed as including a deviation of the modified term, such as 1%, 2%, 5%, or 10%, for example, if this deviation does not negate the meaning of the term it modifies.
[0062] As used herein and in the claims, two or more parts are said to be coupled, connected, attached, joined, affixed, or fastened where the parts are joined or operate together either directly or indirectly (i.e., through one or more intermediate parts), so long as a link occurs. As used herein and in the claims, two or more parts are said to be directly coupled, directly connected, directly attached, directly joined, directly affixed, or directly fastened where the parts are connected in physical contact with each other. As used herein, two or more parts are said to be rigidly coupled, rigidly connected, rigidly attached, rigidly joined, rigidly affixed, or rigidly fastened where the parts are coupled so as to move as one while maintaining a constant orientation relative to each other. None of the terms coupled, connected, attached, joined, affixed, and fastened distinguish the manner in which two or more parts are joined together.
[0063] Furthermore, the recitation of any numerical ranges by endpoints herein includes all numbers and fractions subsumed within that range (e.g. 1 to 5 includes 1, 1.5, 2, 2.75, 3, 3.90, 4, and 5). It is also to be understood that all numbers and fractions thereof are presumed to be modified by the term about which means a variation up to a certain amount of the number to which reference is being made, such as 1%, 2%, 5%, or 10%, for example, if the end result is not significantly changed.
[0064] The following description is not intended to limit or define any claimed or as yet unclaimed subject matter. Subject matter that may be claimed may reside in any combination or sub-combination of the elements or process steps disclosed in any part of this document including its claims and figures. Accordingly, it will be appreciated by a person skilled in the art that an apparatus, system or method disclosed in accordance with the teachings herein may embody any one or more of the features contained herein and that the features may be used in any particular combination or sub-combination that is physically feasible and realizable for its intended purpose.
[0065] Recently, there has been a growing interest in developing new systems, tools and methods for storing and transporting fa?ade panels.
[0066] Reference is now made to
[0067] Corner block 100 may be made from any material known to one skilled in the art. For example, in some embodiments, corner block 100 may be made from a resin material, such as but not limited to a thermoplastic resin. In at least one embodiment, the thermoplastic resin may be a polyolefin resin (for instance, a polypropylene and/or a high-density polyethylene-based resin) or any other polyolefin resin having copolymers and/or homopolymers of olefin, such as but not limited to the ethylene, propylene, butane, pentane isoprene, and/or methyl pentene. In at least one embodiment, injection molding may be a suitable method for forming the corner block 100.
[0068] Returning to
[0069] At least one of first portion 104 and second portion 106 includes a receiver 109 at an uppermost edge 111 thereof. In the embodiment shown in the drawings, first portion 104 includes a first receiver 109 and second portion 106 includes a second receiver 110, first receiver 109 being positioned at uppermost edge 111 of first portion 104 and second receiver 110 being positioned at uppermost edger 112 of second portion 106.
[0070] First receiver 109 and second receiver 110 co-operate to receive a lowermost edge 114 of another corner block 100 to provide for stacking a plurality of fa?ade panels when a plurality of corner blocks 100 are stacked on top of each other and secured to each other during storage and/or transport. One example of fa?ade panels having a plurality of corner blocks 100 being stacked on top of each other is shown in cross-section in
[0071] To receive the lowermost edge 114 of another corner block 100, first receiver 109 of first portion 104 includes a first inner member 115 and a first outer member 116 spaced apart from the first inner member 115. Between first inner member 115 and first outer member 116 is a receiving space 117 sized and shaped to receive at least a portion of lowermost edge 114. An upper surface 118 of uppermost edge 111 of first portion 104 forms a bottom portion of receiving space 117. First inner member 115 has a height 120 and first outer member 116 has a height 121. In the embodiment shown in the drawings, height 120 is greater than height 121. Further, in at least one embodiment, first inner member 115 extends outwardly from an inner surface 123 of first portion 104 to overhang at least a portion of the support plate 103. By overhanging at least a portion of support plate 103, inner surface 125 of first inner member 115 provides a surface for abutting at least a portion of fa?ade panel 300.
[0072] Turning to
[0073] Referring to
[0074] Turning back to
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[0076] Abutment device 150 is intended to slide along first cavity 141 and provide two abutment surfaces 151, 152, for supporting a fa?ade panel such as fa?ade panel 300. Abutment device has a protrusion 153 extending from a rear side thereof configured to be received in cavity 141. Protrusion 153 generally has a diameter that is greater than height 146 of opening 140 to retain the protrusion in the cavity 141. A second example of an Abutment device 155 is shown in
[0077] As shown in
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[0079] Protruding outwardly from a rear side 172 of second portion 106 of corner block 100 is a is a protrusion 174. Protrusion 174 is sized and shaped to receive a lifting element of a lifting bracket, such as but not limited to the lifting bracket 500 described below. Protrusion 172 is positioned between the upper slot 182 and lower slot 183, which are described in greater detail below.
[0080] Rear side 170 of first portion 104 also includes a pair of slots 180, 181. Upper slot 180 and lower slot 181 are each sized and shaped to receive a retainer 175 (see
[0081] Rear side 172 of second portion 106 also includes a pair of slots 182, 183. Upper slot 182 and lower slot 183 are each sized and shaped to receive a retainer 175 (see
[0082] In at least one embodiment, a rear side of joint 107 may include a groove 188 sized and shaped to retainer a fastening strap 189 that is used to retain corner block 100 on a corner of a fa?ade panel 300. An example of fastening strap 189 is shown in
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[0089] Body 501 also includes a set of lifting elements 503. For example, in the embodiment of lifting bracket 500 shown in the drawings, body 501 includes six lifting elements 503, three positioned on each portion of body 501. Each lifting element 503 is sized and shaped to enter a cavity defined by first protrusion 171 and/or second protrusion 174 of corner block 100 to be releasably coupled to a plurality of corner blocks 100. As shown in
[0090] In at least one embodiment, one or more bearing pads (not shown) may be positioned at a base of lifting bracket 500 for coupling a lifting mechanism, such as but not limited to lifting mechanism 510 shown in
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[0092] While the applicant's teachings described herein are in conjunction with various embodiments for illustrative purposes, it is not intended that the applicant's teachings be limited to such embodiments as the embodiments described herein are intended to be examples. On the contrary, the applicant's teachings described and illustrated herein encompass various alternatives, modifications, and equivalents, without departing from the embodiments described herein, the general scope of which is defined in the appended claims.