VACUUM PROCESS TREATMENT CHAMBER AND METHOD OF TREATING A SUBSTRATE BY MEANS OF A VACUUM TREATMENT PROCESS
20220396864 · 2022-12-15
Inventors
Cpc classification
C23C14/0063
CHEMISTRY; METALLURGY
C23C16/45517
CHEMISTRY; METALLURGY
International classification
Abstract
A method for establishing a desired distribution of partial gas pressure along a surface of a substrate when vacuum treating such substrate includes feeding a gas towards the substrate through openings distributed all along the entire periphery of the substrate. The gas is fed or removed at a gas line which communicates exclusively with a set of the openings.
Claims
1. A vacuum process treatment chamber for at least one substrate comprising: A vacuum recipient; In said vacuum recipient, a substrate support (3), constructed to support at least one substrate (5) along a substrate plane (E.sub.s); At least one gas-distribution arrangement (7) all-along the periphery (P) of at least one substrate supported on said substrate support; Said gas distribution arrangement (7) comprising at least one first gas line (9), distant (D.sub.9) from said periphery, the or each first gas line being exclusively in gas flow communication with a set of second gas lines (11) via at least two gas distribution stages (20a,20b,20c) and less distant (D.sub.11) from said periphery, said second gas lines being distributed all along the complete periphery; each gas distribution stage comprising a stage-specific number of gas distribution spaces (20aa,20ba,20bb,20ca to 20 cg); Each gas distribution space (20aa,20ba,20bb,20ca to 20 cg) being connected exclusively to one central gas line(22) and to more than one lateral gas lines(24) by respective openings, each lateral gas line(24) at each gas distribution stage(20a,20b,20c) being a central gas line (22) at a subsequent of said gas distribution stages (20a to 20c), whereby The first gas line (9) being the central gas line of the gas distribution space of a first gas distribution stage; The second gas lines (11) being the lateral gas lines of the gas distribution spaces of a last gas distribution stage; the gas flow resistances from the openings of the second gas lines (11) in the gas distribution spaces of the last gas distribution stage to the opening of the respective central gas line (22) in the respective gas distribution spaces, being equal or different whereby the gas flow resistances from the openings of the lateral gas lines (24) in respective gas distribution spaces of the remaining gas distribution stages to the opening of the central gas line (22) in the respective gas distribution spaces, being equal.
2. The vacuum process treatment chamber of claim 1 wherein the gas distribution spaces of respective gas distribution stages are equally spaced from said periphery.
3. The vacuum process treatment chamber of claim 1 wherein at least one of said sets of second gas lines is distributed all along the complete periphery.
4. The vacuum process treatment chamber of claim 1 comprising a number u=2.sup.k of said second gas lines, wherein k is an integer value of at least 2.
5. The vacuum process treatment chamber of claim 3 said first gas line being in flow communication with said u second gas lines via a number 2.sup.k −1 of said gas distribution spaces.
6. The vacuum process treatment chamber of claim 4 comprising k of said gas distribution stages.
7. The vacuum process treatment chamber of claim 1 wherein said at least one first gas line is connected or connectable to a gas reservoir.
8. The vacuum process treatment chamber of claim 1 wherein said at least one first gas line is connected or connectable to a pumping arrangement.
9. The vacuum process treatment chamber of claim 1 comprising more than one of said first gas lines.
10. The vacuum process treatment chamber of claim 9 one of said first gas lines being connected or connectable to a gas reservoir, another of said first gas lines being connected or connectable to a pumping arrangement.
11. The vacuum process treatment chamber of claim 9 one of said first gas lines being connected or connectable to a gas reservoir containing a first gas, another of said first gas lines being connected or connectable to a gas reservoir containing a second gas, different from said first gas.
12. The vacuum process treatment chamber of claim 1 wherein said chamber is one of a sputtering chamber, a cathodic arc evaporation chamber, a thermal or electron beam evaporation chamber, an etching chamber, a degasser chamber, a PECVD treatment chamber, a CVD treatment chamber, a PEALD treatment chamber, an ALD treatment chamber.
13. The vacuum process treatment chamber of claim 1 being a chamber for reactive sputtering and comprising a target of a first material, said at least one first gas line being connected to a gas reservoir containing a reactive gas or gas mixture, reacting with said first material to result in a second material.
14. The vacuum process treatment chamber of claim 1 wherein said gas distribution stages are staggered in a plane parallel to the substrate plane and/or are staggered in a direction perpendicular to said substrate plane.
15. The vacuum process treatment chamber of claim 1 wherein said gas distribution stages extend along planes parallel to said substrate plane.
16. The vacuum process treatment chamber of claim 1 wherein said substrate support is constructed to support a circular substrate.
17. The vacuum process treatment chamber of claim 1 wherein said substrate support is constructed to support a square or rectangular substrate.
18. The vacuum process treatment chamber of claim 1 wherein, propagating from said first gas line towards said second gas lines, the spacings between lateral gas lines, considered in planes parallel to the substrate plane, embrace: At a first gas distribution stage: ½ extent of the periphery of the substrate; At a further gas distribution stage: ¼ extent of the periphery of the substrate; At a further gas distribution stage: ⅛ extent of said periphery.
19. The vacuum process treatment chamber of claim 1 wherein said second gas lines directly abut in a spacing to which said substrate is exposed for vacuum treatment.
20. The vacuum process treatment chamber of claim 1 wherein said second gas lines abut via a common gas distribution line, looping all-along said periphery, in a spacing to which said substrate is exposed for vacuum treatment.
21. The vacuum process treatment chamber of claim 1 wherein said substrate support and said gas distribution arrangement are commonly or mutually synchronized or independently drivingly movable within said vacuum recipient.
22. The vacuum process treatment chamber of claim 1 wherein an opposite surface in said vacuum recipient is facing all the surface to be treated of a substrate on said substrate support, and wherein the distances of openings from said second gas lines towards said surface to be treated to said surface to be treated are smaller than the distance from said surface to be treated to said opposite surface.
23. The vacuum process treatment chamber of claim 1 wherein openings from said second gas lines towards said surface to be treated of a substrate on said substrate support are distributed along a plane parallel to said substrate plane.
24. The vacuum process treatment chamber of claim 1 wherein at least said last gas distribution stage is removably mounted to the remainder of said gas distribution stages as an exchange part.
25. A method of feeding a gas towards a substrate in a vacuum process treatment chamber or of manufacturing a vacuum process treated substrate, making use of vacuum process treatment chamber according to claim 1.
26. The method of claim 25, comprising performing by said vacuum process treatment chamber reactive sputtering.
27. The method of claim 26, comprising sputter depositing on the substrate a material, the electric conductivity thereof being smaller than the electric conductivity of a material of the sputter target.
28. The method of claim 26 comprising feeding simultaneously and/or consecutively and/or in a time overlapping manner, two or more than two different reactive gases in the reaction space.
29. The method of claim 26, wherein said material of the sputter target is Si.
30. The method of claim 24 wherein at least one of O2 and of N2 is fed to said vacuum process treatment chamber.
Description
[0048] The invention shall now be exemplified with the help of figures.
[0049] The figures show:
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[0066]
[0067] Within a vacuum recipient 1, shown by dash dotted lines, there is provided a substrate support 3 which is constructed to support or hold at least one substrate 5 along a substrate plane E.sub.s perpendicular to an axis A. Instead of a single substrate 5 more than one substrate may be supported or held by the substrate support 3 along the plane E.sub.s. We also address multiple substrates supported on the substrate support also as “a substrate”.
[0068] In the example of
[0069] The periphery P of the substrate 5 or the surrounding, common periphery of multiple substrates on the substrate support 3 is all-around completely surrounded by a gas distribution arrangement 7, spaced from the periphery P. This substrate-surrounding gas distribution arrangement 7, structured with respect to gas lines as will be explained later, leaves all the space RS above the substrate 5 free for additional equipment of the vacuum process chamber as also shown in
[0070] The gas distribution arrangement 7 comprises at least one first gas line 9, remote from the periphery 7 by a distance D9. The first gas line 9 is and, whenever more than one first gas lines 9 are provided, each of the first gas lines 9 are , across the gas distribution arrangement 7, exclusively in gas flow communication with a respective set of a number of second gas lines 11 spaced from the periphery P by distances D.sub.11 and closer to the periphery than the first gas line 9. As shown in
[0071]
[0072] The second gas lines 11 of this example directly open at the openings 13 towards the surface 15 of the substrate 5.
[0073] In the example of
[0074] According to the examples of
[0075] In the example of
[0076] In opposition to the example of
[0077] Also in the example of
[0078] The spacing S between neighboring openings 13,13A,13B.13C,13D may be constant, or the effect of the openings 13 upon the surface 15 of the substrate 5 may be selected, by respectively selecting varying spacings S.
[0079] Whereas in the examples of
[0080] According to the invention, and according to every example, first gas lines 9,9A,9B 9C,9D are each either connected or connectable to a pumping arrangement 17 or to a gas reservoir 19 as schematically shown in
[0081] At least one first gas line 9 is connected or connectable to a gas reservoir 19 if the vacuum treatment chamber is e.g.: [0082] A sputtering chamber, whereby e.g. additional first gas lines, connected or connectable to further gas reservoirs may be provided, e.g. to one reservoir for a working gas, to a reservoir for a first reactive gas, to a reservoir for a further, different reactive gas, etc. [0083] A plasma etching chamber, whereby e.g. additional first gas lines, connected or connectable to further gas reservoirs may be provided, e.g. one to a reservoir for a working gas, one to a reservoir for a reactive gas; [0084] A PECVD or a PEALD chamber e.g. for a working gas; [0085] A degasser chamber e.g. for a flushing gas; [0086] A cathodic arc evaporation chamber, whereby additional first gas lines, connected or connectable to further gas reservoirs may be provided, e.g. one to a reservoir for a working gas, one to a reservoir for a reactive gas, one to a reservoir for a further, different reactive gas, etc. [0087] A thermal or electron beam evaporation chamber, e.g. for a reactive gas, whereby e.g. additional first gas lines, connected or connectable to further gas reservoirs may be provided, thus e.g. one to a reservoir for a reactive gas, one to a further reservoir for a further, different reactive gas.
[0088] If a first gas line is connected to a reactive gas reservoir e.g. for reactive sputtering, and one or more additional first gas lines are respectively connected to further reactive gas reservoirs for different reactive gases, one may by respective control of the respective gas flows over time realize compound material layer deposition, if the respective reactive gases are fed to the treatment chamber simultaneously, subsequently deposited thin layers of different materials, if the reactive gases are fed to the treatment chamber consecutively or graded layers, if the reactive gases are fed in a time overlapping manner and at respectively controlled flow rates.
[0089] At least one first gas line 9 may be connected or connectable to a pumping arrangement 17 if the vacuum treatment chamber is e.g.: [0090] A sputtering chamber e.g. for removing excess working gas and/or reactive gas; [0091] A plasma etching chamber e.g. for removing gaseous etching products; [0092] A PECVD or a PEALD chamber, e.g. for removing excess reactive and/or working gas; [0093] A degasser chamber e.g. for removing degassed products; [0094] A cathodic arc evaporation chamber e.g. for removing excess working and/or reactive gas; [0095] A thermal or electron beam evaporation chamber e.g. for removing excess reactive gas; [0096] An ALD chamber for removing excess gas; [0097] A CVD chamber for removing excess reactive gas.
[0098] We will now explain the gas flow interconnection between a first gas line 9 and the second gas lines 11 of the respective set and according to the present invention, by examples which may be applied to all more generic examples of
[0099]
[0100] Each gas distribution stage 20n consists of a respective number of gas distribution spaces. In the example of
[0101] The subsequent gas distribution stage 20b consists of two gas distribution spaces 20ba and 20bb, more generically 20by.
[0102] The subsequent gas distribution stage 20c consists of eight gas distribution spaces 20ca to 20cg, more generically 20cz.
[0103] Thus, even more generically the gas distribution stage 20n has 20nm gas distribution spaces.
[0104] Considered in the respective gas distribution stages as of 20n the gas distribution spaces 20nm are equally distant from the periphery P as shown by da, db, dc in the example of
[0105] Each gas distribution space 20nm exclusively communicates at respective openings with one central gas line 22 and with more than one lateral gas lines 24. Propagating from the first gas line 9 towards the set of second gas lines 11 at the last gas distribution stage, each lateral gas line 24 of one gas distribution stage 20n is the central gas line 22 of a gas distribution space 20(n+1) m at the subsequent gas distribution stage 20n+1.
[0106] With an eye on
[0107] The gas distribution spaces downstream the second gas distribution stage are arranged symmetrically to the openings of the central gas lines 22 into the second gas distribution space, etc.
[0108] At each gas distribution space, with the exception of at the last gas distribution spaces of the last gas distribution stage which directly opens to the second gas lines 11, the gas flow resistances ρ between the opening of the central gas line 22 and the lateral gas lines 24 are equal. Thus in
[0109] The respective gas flow resistances pc in the gas distribution spaces 20cm which directly communicate with the second gas lines 11 may be equal or may vary. They may be constructed with varying gas flow resistances so as to establish a desired distribution of gas flow or partial pressure along the surface 15 of the substrate 5, additionally or instead of establishing such desired distribution by varying the spacings S.
[0110] Respectively e.g. equal flow resistances are reached by respective interconnecting gas lines of equal length and of equal flow cross section. Nevertheless, the gas flow resistances may be adjusted even at equal flow resistance lines, by possibly exchangeable taps with through bores representing desired pressure stages 19 as shown in
[0111] A gas distribution space with equal flow resistances between the opening of the central gas line 22 and the openings of the lateral gas lines 24 is exemplified in
[0112] Further the gas lines 24-22 interconnecting two neighboring gas distribution stages 20n/20n+1 are equal as well resulting in equal gas flow resistances.
[0113] The gas distribution stages may be staggered in direction of the axis A (see
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[0115] The today realized gas line structure between the first gas line 9 and the second gas lines 11 is via a binary tree structure as shown in
[0116] Thereby
[0117] The first gas line 9 directly communicates as central gas line 22 with the one gas distribution space 20aa of the first gas distribution stage 20a.
[0118] The gas distribution space 20aa has two lateral gas lines 24 with openings, equally spaced-Ra-from the opening with which the central gas line 9/22 communicates with the gas distribution space 20aa. The flow resistances between the opening of gas line 9 and each of the openings of the lateral gas lines 24 are equal. The two lateral gas lines 24 embrace ½ of the extent L of the periphery P of the substrate 5 and present equal gas flow resistances.
[0119] These two lateral gas lines 24 communicate directly and as a respective central gas line 22 with the two gas distribution spaces 20ba and 20bb of the second gas distribution stage 20b.
[0120] Each of the two gas distribution spaces 20ba and 20bb has two lateral gas lines 24, representing equal gas flow resistances, the openings thereof being equally spaced-Rb-from the opening of the respective central gas line 22. The flow resistances between the opening of central gas lines 22 and each of the openings of the lateral gas lines 24 are equal. The mutual spacing of the lateral gas lines 24 of the gas distribution spaces 20ba and 20bb embrace each ¼ of the extent L of the periphery of the substrate 5.
[0121] Each of the four lateral gas lines 24 of the two gas distribution spaces 22ba and 20bb communicates directly and as a respective central gas line 22 with one of the four gas distribution spaces 20ca to 20cd of the third gas distribution stage 20c.
[0122] Each of the four gas distribution spaces 20ca to 20cd has two lateral gas lines 24, the second gas lines 11. The spacing S and/or the gas flow resistances between the respective openings of the central gas lines 22 and the opening of the respective lateral gas lines 24 in the gas distribution spaces 20ca and 20cb may be varying so as to establish a desired gas distribution along the surface 15 of the substrate 5. The mutual spacings S of all the two lateral gas lines 24 of the gas distribution spaces 20ca to 20cd embraces each ⅛ of the extent L of the periphery of the substrate if such spacing is constant, as realized today.
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[0125] Looking back on the example according to the
[0129] The gas introduction comprises e.g. according to
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[0137] It is to be noted that e.g. in the examples of
[0138] On the other hand and as shown in the corner areas C of the square substrate 5 in the
[0139] If (not shown in the drawings) the substrate 5 is linearly movable or is rotated around an axis which is parallel to but spaced from the central axis A of the substrate 5, the gas distribution arrangement 7 may be moved together with the substrate 5. If the substrate 5 is merely rotated around the central axis A then the gas distribution arrangement 7 may or may not be rotated as well about the addressed axis A thereby in synchronism with the rotation of the substrate 5 or establishing a desired relative rotation between the substrate 5 and the gas distribution arrangement 7.
[0140] The overall gas distribution arrangement or at least the innermost gas distribution stage with the respective gas distribution spaces, may be constructed as an exchange part, easily dismountable and mountable to the more exterior parts of the gas distribution arrangement, which significantly simplifies cleaning maintenance.
[0141] The vacuum treatment chamber according to the invention may especially be used where more than one reactive gas is to be applied towards the substrate. If these gases are premixed, then the gas distribution arrangement necessitates only one gas line connected or connectable to a gas reservoir with the premixed gas. If e.g. the mixture of such gases is to be varied during the vacuum treatment process, then these gases may be supplied in a controlled manner via more than one first gas lines.
[0142] Today the vacuum treatment chamber according to the invention is a reactive sputtering chamber.
[0143] Two reactive gases O2 and N2 are premixed and fed via a single first gas line towards the surface of a substrate. A Si target is sputtered and a SiNxOy layer is deposited on the substrate.
[0144] In another process reactive gases O2 and N2 are premixed and fed via a single first gas line towards the surface of a substrate. A Ti target is sputtered and a TiOxNy layer is deposited on the substrate.
[0145] Feeding the reactive gases, especially O2 to the surface of the substrate rather than to the target surface, significantly prevents target poisoning.