ADJUSTMENT ASSEMBLY FOR AN ADJUSTMENT DRIVE
20240191790 ยท 2024-06-13
Inventors
- J?rgen Schukalski (K?ps, DE)
- Andreas DIEMAR (Benshausen, DE)
- Peter HAUSMANN (Coburg, DE)
- Andreas DECKERT (Gellershausen, DE)
- Hans-J?rg BIRKEFELD (Coburg, DE)
- Jochen HOFMANN (Marktgraitz, DE)
- Renee DIETZEL (Coburg, DE)
- Kevin HERTHA (Sonnefeld, DE)
- J?rgen HERGENR?DER (Lichtenfels, DE)
- Wolfgang WACHTER (K?ps/Burkersdorf, DE)
Cpc classification
F16H25/24
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2025/249
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29C45/14336
PERFORMING OPERATIONS; TRANSPORTING
B60N2/067
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14377
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14344
PERFORMING OPERATIONS; TRANSPORTING
B29C45/14754
PERFORMING OPERATIONS; TRANSPORTING
F16H55/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B29L2001/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
It is provided an adjustment assembly for an adjustment drive of a motor vehicle, having a first adjustment part having a first screw thread, and a second adjustment part having a second screw thread, which is in engagement with the first screw thread, wherein at least one of the screw threads has a plastic coating. The plastic coating covers more than 50% of the at least one screw thread.
Claims
1. An adjustment assembly for an adjustment drive of a motor vehicle, comprising a first adjustment part having a first screw thread and a second adjustment part having a second screw thread, which is in engagement with the first screw thread, wherein at least one of the screw threads comprises a plastic coating, wherein the plastic coating covers more than 50% of the at least one screw thread.
2. The adjustment assembly according to claim 1, wherein the first and/or the second screw thread is single-threaded.
3. The adjustment assembly according to claim 1, wherein the first and/or the second adjustment part consists of metal.
4. The adjustment assembly according to claim 1, wherein the first adjustment part is a spindle nut and the second adjustment part is a spindle.
5. The adjustment assembly according to claim 1, wherein the plastic coating covers less than 100% of the at least one screw thread.
6. The adjustment assembly according to claim 1, wherein the at least one screw thread comprises a first portion covered by the plastic coating and a second portion not covered by the plastic coating.
7. The adjustment assembly according to claim 6, wherein the second portion has an axial length, which corresponds to at least one rotation of the screw turn, in particular a maximum of four rotations of the screw turn, of the at least one screw thread and/or in that the second portion has an axial length, which corresponds to at most 20%, in particular at most 15%, in particular at most 10%, of the total length of the at least one screw thread, and the second portion is arranged on one of the ends of the at least one screw thread.
8. (canceled)
9. The adjustment assembly according to claim 1, wherein the plastic coating has a greater thickness on a screw thread flank of the at least one screw thread facing a load end of the at least one screw thread than on a screw thread flank of the at least one screw thread facing away from the load end of the at least one screw thread.
10. The adjustment assembly according to claim 1, wherein a thickness of the plastic coating varies periodically along the at least one thread.
11. The adjustment assembly according to claim 1, wherein the plastic coating has a constant thickness.
12. The adjustment assembly according to claim 1, wherein the plastic coating forms a profile of the at least one thread.
13. The adjustment assembly according to claim 1, characterized in that wherein the at least one screw thread has a first profile shape on a first profile portion and a second profile shape on a second profile portion, which is different from the first profile shape.
14. The adjustment assembly according to claim 1, wherein the at least one screw thread and the plastic coating on the at least one screw thread have identical and/or different flank angles.
15. The adjustment assembly according to claim 1, wherein the at least one screw thread comprises at least one recess, which is filled with plastic and/or has an uneven surface topography, in particular imperfections and/or roughness, such that a form fit exists at least partially between the at least one screw thread and the plastic coating.
16. (canceled)
17. The adjustment assembly according to claim 1, wherein at least one of the adjustment parts comprises an outer element, which is formed integrally with the plastic coating.
18. (canceled)
19. A method for producing an adjustment part having a screw thread for an adjustment assembly, comprising the steps of: providing the adjustment part with the thread, providing a receiving body with a mating screw thread, which comprises a retaining portion which is configured so that the screw thread thereon can engage the mating screw thread, and a gap portion having a radius different from the radius of the retaining portion, and arranging the adjustment part on the receiving body such that the adjustment part is held on the retaining portion and a gap is formed on the gap portion, wherein plastic is introduced into the gap.
20. A method for producing an adjustment part having a screw thread for an adjustment assembly, comprising the steps of: providing the adjustment part with the thread, providing a receiving body with a mating screw thread, which comprises a retaining portion which is configured so that the screw thread thereon can engage the mating screw thread, and a gap portion having a flank width different from the flank width of the retaining portion, and arranging the adjustment part on the receiving body such that the adjustment part is held on the retaining portion and a gap is formed on the gap portion, wherein plastic is introduced into the gap.
21. The method according to claim 19, wherein at lease one of the plastic is introduced into the gap along a direction parallel to a screw thread axis of the screw thread, the plastic is introduced into the gap over the entire circumference of the screw thread and the plastic is introduced by filling the gap with plastic melt.
22. (canceled)
23. (canceled)
24. The method according to claim 19, wherein the adjustment part is arranged on the receiving body by screwing in or screwing on the adjustment part.
25. The method according to claim 19, wherein an outer element of the adjustment part is formed simultaneously with the introduction of the plastic into the gap.
26. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0063] The idea underlying the solution will be explained in more detail below with reference to the exemplary embodiments shown in the figures.
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
DETAILED DESCRIPTION
[0075]
[0076]
[0077] Such a first adjustment part 2 can improve the tribological properties, but may have the disadvantage that a relatively large installation space is occupied along the screw thread axis G by the adjacently arranged screw threads 202, 212. There is also the possibility of accidental contact between the second adjustment part 2 and the first screw thread 202 during normal operation, such that unwanted noise cannot be ruled out with complete certainty.
[0078]
[0079] The first screw thread 202 is trapezoidal in shape, which has the advantage of being highly resistant to forces occurring in the event of a crash, wherein other shapes are of course conceivable and possible. In this exemplary embodiment, the first screw thread 202 is an internal screw thread of the spindle nut.
[0080] The second adjustment part 3 is a spindle. The second adjustment part comprises a second screw thread 32 in the form of an exemplary trapezoidal external screw thread. The second adjustment part 3 is arranged coaxially to the first adjustment part 2 and, for example, longitudinally adjustable by a rotation of the (for example fixed) first adjustment part 2 along the common screw thread axis G.
[0081] In addition, the first screw thread 202 has a plastic coating 210. The plastic coating 210 completely covers the portion shown of the first screw thread 202. It forms a skin-like layer with a constant thickness D, with which the first screw thread 202 is coated. In principle, of course, the second screw thread 32 can also be additionally or alternatively coated with plastic. By placing a plastic coating 210, 30 between the first and second screw threads 202, 32, the tribological properties are improved during normal operation. The plastic coating 210 is supported by the underlying first screw thread 202. As a result, when the second adjustment part 3 is loaded along the common screw thread axis G against the first adjustment part 2, no bending stress results on the plastic at high load. The plastic layer only has to transmit compressive forces, wherein the surface pressure is influenced by the screw thread geometry, the screw thread tooth height, the diameter and the screw thread length.
[0082] The first adjustment part 2 also has an outer element 21, which is formed integrally with the plastic coating 210 of the first screw thread 202. The outer element 21 and the plastic coating 210 form a contiguous plastic body, which almost completely covers the first screw thread 202 and additionally extends over an outer area of the first adjustment part 2. An outer toothing 211 is also formed on the outer element 21. The outer toothing 211 is configured such that a drive worm of an adjusting gear for adjusting the second adjustment part 3 can engage in the outer toothing 211 via the first adjustment part 2.
[0083] The outer element 21 engages behind an annular projection 206 of the first adjustment part 2. As a result, the plastic coating 210 is held in a form-fitting manner to the first adjustment part 2 via the outer element 21. Such a form fit may be provided additionally or alternatively to the at least one recess 205 described below or a roughened surface of the at least one screw thread 202, 32.
[0084]
[0085] The second portion has a length along the screw thread axis G that corresponds to the distance A between two adjacent screw thread tips 203, 203. This corresponds to a portion of a thread turn 204 of the first screw thread 202, which traverses at least 360?, i.e. once a full circumference of the first screw thread 202. This is a rotation of the first screw thread 202. In principle, the second portion can be longer than the distance A between two adjacent screw thread tips 203, 203. The first portion, on the other hand, has a length that is more than four times the distance A between two adjacent screw thread tips 203, 203. Specifically, the length of the first portion is five times A. In principle, the first portion can be shorter or longer than four times the distance A between two screw thread tips 203, 203. In particular, the length of the first portion is independent of a length of the second portion as long as the second portion has a length of x turns for a number of N turns of the first screw thread 202 and the condition x/N<0.5 is met. The first portion forms a contiguous portion of the first screw thread 202 over which the plastic coating 210 extends.
[0086] The first portion is arranged at one end of the first screw thread 202 and the second portion is arranged at the other end of the first screw thread 202. An outer element 21 is molded onto the first portion. The outer element 21 forms a continuous plastic body with the plastic coating 210, as already described in connection with
[0087]
[0088] The plastic coating 210 can be used to cover the profile of the first (or even the second) screw thread 202, 32 with any profile to form it. This allows the plastic coating 210 to imprint the profile of the screw thread 202, 32. An exemplary embodiment variant for the screw thread 202 is shown in
[0089] The trapezoidal profile is only shown as an example. In principle, the first and second flank angles a1, a2 of the plastic coating 210 can be different (a1< >a2). For example, the first flank angle a1 can be steeper than the second flank angle a2, for example to enable better wear protection on one side. Similarly, the first and second flank angles b1, b2 of the first (or even the second) thread 202, 32 may be different (b1< >b2) to allow better support of the plastic coating 210. Thus, by selecting the flank angles, asymmetrical screw thread tooth forms can be realized both for the plastic coating 210 and for the first and/or the second screw thread 202, 32.
[0090] In principle, a plastic coating 210 of any shape can be arranged on any profile shapes of the screw thread 202. In particular, it is also conceivable and possible that the screw thread 202 has a first profile shape at a first profile portion and a second profile shape at a second profile portion, which is different from the first profile shape. This can be achieved, for example, by different flank shapes, wherein, for example, a first flank shape is optimized for normal operation and a second flank shape is optimized for supporting the plastic thread in the event of a crash. The plastic coating 210 may form a profile, which may be symmetrical or asymmetrical on the screw thread teeth of the underlying screw thread 202, 32. An asymmetric profile can be used to provide better protection against wear for directional loads.
[0091]
[0092] The first adjustment part body 20 has an annular projection 206 formed thereon. The annular projection 206 has a circumferential surface forming a shell, on which a toothing 207 is arranged. The toothing 207 has longitudinally extended teeth that extend parallel to a screw thread axis G of the first screw thread 202 of the first adjustment part 2.
[0093]
[0094]
[0095] The outer element 21 is circumferentially arranged on the projection 206 of the first adjustment part body 20. A toothing 207 of the projection 206 of the first adjustment part body 20 engages the outer element 21 along a circumferential direction. The toothing 207 of the projection 206 and the recesses 205 may be provided together on the first adjustment part 2. However, each of the features can also be provided independently of the other.
[0096] When using the first adjustment part 2 in an adjustment assembly 1 for adjusting, for example, an adjustment drive in a motor vehicle, it may be necessary to establish a force flow between the external toothing 211 and the plastic coating 210. For this purpose, the outer element 21 must be arranged non-rotatably on the adjustment part body 20. This means that the outer element 21 must drive the first adjustment part body 20 when it is driven, for example, by a drive worm. For this purpose, among other things, the toothing 207 may be provided on the projection 206, which creates a positive fit between the outer element 21 and the first adjustment part body 20. In addition, the outer element 21 may be integrally formed with the plastic coating 210 such that a direct force flow is also established between the plastic coating 210 and the outer toothing 211. Furthermore, the recesses 205 ensure that there is a force flow between the adjustment part body 20, which is driven via the external toothing 211, and the plastic coating 210. Due to the recesses 205, the plastic coating 210 is arranged on the first adjustment part body 20 in a rotationally fixed manner.
[0097] To ensure a form fit between the first thread 202 and the plastic coating 210, a surface of the first thread 202 may have a non-uniform surface topography additionally or alternatively to providing recesses 205. Combinations of recesses 205 with different shapes are also conceivable and possible.
[0098]
[0099] In addition, the mating screw thread 40 has a gap portion 402. The radius R of the gap portion 402 is greater than the radius R of the retaining portion 401 and a flank width B of the screw thread on the gap portion 402 is narrower than a flank width B of the screw thread on the retaining portion 401. The screw thread 32 and mating screw thread 40 therefore also fit into each other on the gap portion 402, but have play relative to each other. The retaining portion 401 is arranged behind the gap portion 402 along a screw-in direction into the mating screw thread 40. It closes the mating screw thread 40 in this direction to such an extent that a stop is formed for the adjustment part 3, against which the adjustment part 3 can be screwed in on the block.
[0100] The receiving body 4 can be arranged in a fixed position. For example, the receiving body 4 can be arranged on a mold for plastic injection molding. The adjustment part 3 is arranged on the receiving body 4 by being screwed into the receiving body 4. It is screwed onto the block until it is axially fixed to the retaining portion 401. By being fixed to the retaining portion 401, the adjustment part 3 is positioned radially symmetrically to the screw thread axis G of the receiving body 4. To enable axial fixation, the retaining portion 401 must have a length that is at least equal to the distance between two screw thread tips of the screw thread 32 of the adjustment part 3. In other words, the retaining portion 401 should be configured to require the adjustment part 3 to complete at least one rotation in order to be screwed into the retaining portion 401. The thread turns of conventional screw threads are chamfered to allow better initial engagement with a mating screw thread 40 when screwing in. Such a chamfer can be up to three quarters of a rotation of a thread turn. When the retaining portion 401 is chamfered, it may be advantageous to provide a retaining portion 401 having a length at least equal to 1.5 times the distance between two screw thread tips of the screw thread 32 of the adjustment part 3. The fixation on the retaining portion 401 makes it possible to ensure that the gap S on the gap portion 402 is radially symmetrical within the required tolerance.
[0101] Plastic 30 is then inserted into the gap S. The plastic 30 can be introduced, for example, by filling the gap S with plastic melt. The plastic is introduced into the gap S along the circumference of the screw thread 32. This is represented by the plastic mass 30 penetrating parallel to the screw thread axis G in the direction of the retaining portion 401. The plastic is introduced over the entire circumference of the screw thread 32. In particular, it is not necessary to introduce the plastic along a screw thread or from a narrow, predetermined direction due to the defined formation of the gap S by fixing it to the retaining portion 401, such that fast, simple and inexpensive production is possible.
[0102] The shape of the gap S can be adapted via the formation of the gap portion 402, such that a plastic coating with a desired profile can be produced using the method described.
[0103] The method described in connection with
[0104]
[0105] The adjustment part body 20 is arranged on the receiving body 4 by being screwed onto the receiving body 4. It is screwed onto the block until it is axially fixed to the retaining portion 401. Here too, as described in connection with
[0106] The plastic is introduced into the gap S in the same way as described in connection with
[0107] Simultaneously with the introduction of the plastic into the gap S, the outer element 21 of the adjustment part 2 shown in
[0108] The method described in connection with
LIST OF REFERENCE NUMERALS
[0109] 1 Adjustment assembly [0110] 2 First adjustment part [0111] 20 First adjustment part body [0112] 202 First screw thread [0113] 203, 203 Screw thread tip [0114] 204 Screw turn [0115] 205 Recess [0116] 206 Projection [0117] 207 Gearing [0118] 21 Outer element [0119] 210 Plastic coating [0120] 211 External gearing [0121] 212 Outer thread [0122] 3 Second adjustment part [0123] 30 Plastic coating [0124] 31 Second adjustment part body [0125] 32 Second screw thread [0126] 4 Receiving body [0127] 40 Mating screw thread [0128] 401 Retaining portion [0129] 402 Gap portion [0130] A Distance [0131] B, B Flank width [0132] C Contact surface [0133] D Thickness [0134] E Sectional plane [0135] G Screw thread axis [0136] R, R Radius [0137] S, S Gap [0138] a1, a2, b1, b2 Flank angle