A VALVE AND A METHOD OF CONTROLLING FLUID FLOW BETWEEN A FLUID SUPPLYING DEVICE AND A FLUID RECEIVING DEVICE
20240191811 ยท 2024-06-13
Assignee
Inventors
Cpc classification
F16K2200/401
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
E21B21/106
FIXED CONSTRUCTIONS
F16K31/122
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A valve and a method are for controlling fluid flow between a fluid supplying device and a fluid receiving device. The valve has an inlet for connection to the fluid supplying device, and an outlet. The valve has a piston arrangement slidable with respect to a valve body between a closed first position, and an open second position providing fluid communication between the inlet and the outlet upon exposure to a fluid pressure exceeding a predetermined level. The piston arrangement has a first piston area when the valve is in the closed first position, and an additional second piston area when the valve is in the open second position. The valve further has a restrictor arrangement for delaying closing of the valve to allow a fluid supply pressure to bleed off.
Claims
1. A valve for controlling fluid flow between a fluid supplying device and a fluid receiving device, the valve having an inlet for connection to the fluid supplying device and for receiving a fluid therefrom, and an outlet, wherein the valve comprises a piston arrangement slidable with respect to a valve body, wherein the piston arrangement is slidable between a closed, first position preventing fluid from passing the valve upon exposure to a fluid pressure being below a predetermined level, and an open, second position providing fluid communication between the inlet and the outlet upon exposure to a fluid pressure exceeding the predetermined level, and wherein the piston arrangement has a first piston area when the valve is in the closed first position, and an additional second piston area, when the valve is in the open second position, wherein the valve further comprises a sealed restrictor arrangement (40) for delaying closing of the valve to allow a fluid supply pressure to bleed off.
2. The valve according to claim 1, wherein characteristics of a valve biasing means define said predetermined level of fluid pressure.
3. The valve according to claim 1, wherein the piston arrangement comprises a hollow piston member provided with at least one aperture in a wall of the hollow piston member, and wherein the at least one aperture is provided in a portion of said wall defined between the first piston area and the additional second piston area, whereby fluid communication between the inlet and the outlet is provided via the at least one aperture.
4. The valve according to claim 1, wherein the restrictor arrangement is configured for reducing a closing speed of the valve.
5. The valve according to claim 1, wherein the restrictor arrangement comprises a closing delay nozzle configured for communicating the fluid between the two or more fluid reservoirs in response to movement of the piston arrangement.
6. The valve according to claim 5, wherein the restrictor arrangement is configured for delaying return of the piston arrangement from its open, second position to its closed, first position until a predetermined time has lapsed after reducing the pressure of the fluid upstream of the valve below the predetermined level.
7. The valve according to claim 1, wherein the valve forms part of an extensible tubing having a first tubing portion and a second tubing portion, wherein the first tubing portion comprises the valve, and wherein the outlet of the valve is configured for controlling fluid flow into an inlet of the second tubing portion.
8. The valve according to claim 7, wherein the second tubing portion comprises: a housing having a first end portion (104) for receiving fluid from the outlet of the valve, and a second end portion; a core arranged inside the housing and secured thereto; a pipe arranged between the housing and the core, the pipe being axially movable between a retracted position wherein a seal prevents fluid from passing between the core and the pipe, and an extended position wherein the seal does not prevent fluid from passing between the core and the pipe; a piston forming a part of the pipe; and a second tubing portion biasing means configured for urging the pipe towards its retracted position; wherein the pipe is movable towards its extended position upon exposure to a fluid flowing from the first tubing portion into the second tubing portion and providing a fluid pressure force exceeding an opposite force from the second tubing portion biasing means.
9. The valve according to claim 8, wherein the piston comprises a transition zone from a larger, first pipe portion having a first flow area, and a smaller second pipe portion having a second flow area being smaller than the first flow area.
10. The valve according to claim 9, wherein a cross sectional area defined by an external surface of the core is smaller than a cross sectional area defined by an internal surface of the smaller, second pipe portion, thereby providing a radial gap for allowing fluid flow between the core and the smaller, second pipe portion.
11. The valve according to claim 9, wherein the smaller, second pipe portion has a free end, and wherein the seal is arranged within the smaller, second pipe portion and closer to its free end than to the piston.
12. The valve according to claim 8, wherein the core has a free end portion pointing away from the first tubing portion, and wherein the piston is positioned on the pipe so as to extend beyond the free end portion of the core when the pipe is in its extended position.
13. The valve according to claim 7, wherein the first tubing portion is a separate tubing portion connected to the second tubing portion.
14. The valve according to claim 13, wherein the first tubing portion is connected to the second tubing portion via a flexible pipe.
15. The valve according to claim 14, wherein the flexible pipe is axially extensible between a retracted position and an extended position.
16. The valve according to claim 15, wherein the flexible pipe comprises a flexible pipe biasing means configured for urging the flexible pipe towards a retracted position upon exposure to an opposite tension force between the first tubing portion and the second tubing portion being less than a biasing force of the flexible pipe biasing means.
17. A method of controlling fluid flow between a fluid supplying device and a fluid receiving device, wherein the method comprises the steps of: providing a valve according to claim 1; and connecting an inlet of the valve to the fluid supplying device.
18. The method according to claim 17, further comprising providing an extensible tubing according to claim 7, said extensible tubing comprising a first tubing portion of which the valve forms part of, and a second tubing portion comprising an axially displaceable pipe.
19. The valve according to claim 2, wherein the piston arrangement comprises a hollow piston member provided with at least one aperture in a wall of the hollow piston member, and wherein the at least one aperture is provided in a portion of said wall defined between the first piston area and the additional second piston area, whereby fluid communication between the inlet and the outlet is provided via the at least one aperture.
20. The valve according to claim 2, wherein the restrictor arrangement is configured for reducing a closing speed of the valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0053] In the following, examples of preferred embodiments are described and illustrated in the accompanying drawings, wherein:
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DETAILED DESCRIPTION OF THE EMBODIMENTS
[0076] Positional indications refer to the positions shown in the figures. Similarly, denominations such as upstream and downstream refer to the position shown in the figures.
[0077] In the figures, same or corresponding elements are indicated by same reference numerals. For clarity reasons, some elements may be shown without reference numerals in some of the figures.
[0078] A person skilled in the art will understand that the figures are just principle drawings. The relative proportions of individual elements may also be distorted.
[0079] In the figures, reference numeral 20 denotes a valve according to the present invention.
[0080] The valve 20 has an inlet 11 for connection to a fluid supplying device, and an outlet 13 located axially opposite the inlet 11. The inlet 11 is in the form of a female receptacle provided with internal threads for mating with a male stab of a fluid supplying device, for example a saver sub 202, as shown in
[0081] In the embodiment shown in
[0082] The valve 20 comprises a piston arrangement 21 slidable with respect to a valve body 12, wherein the piston arrangement 21 is slidable between a closed first position preventing fluid from passing the valve 20 upon exposure to a fluid pressure being below a predetermined level, and an open second position providing fluid communication between the inlet 11 and the outlet 13 upon exposure to a fluid pressure exceeding the predetermined level.
[0083] Characteristics of a valve biasing means, here in the form of a spring 30, define said predetermined level of fluid pressure. Thus, the valve 20 is a pressure-controlled valve. The spring 30 is housed within a chamber 32 defined between a portion of the piston arrangement 21 and the body 12 of the valve 20.
[0084] In
[0085] In
[0086] The piston arrangement 21 has a first piston area 22 facing the inlet 11 of the valve 20 when the valve 20 is in the closed first position, as seen for example in
[0087] In the embodiment shown in
[0088] In the embodiments shown in
[0089] Thus, when in a closed first position, as shown in
[0090] The piston arrangement 21 of the valve 20 shown in
[0091] In the alternative embodiment of the valve 20 shown in
[0092] The piston arrangement 21 has a first piston area 22 defined by the portion of the piston member 25 facing the inlet 11 of the valve 20, and an additional second piston area 24 defined between an inner surface of the piston housing 251 and an outer surface of a side portion of the piston member 25. In the embodiment shown, the additional second piston area 24 is annular and indicated by dotted lines 24 in
[0093] When the valve 20 is in the closed first position, as shown in
[0094] Turning now to
[0095] The piston arrangement 21 shown in
[0096] When the valve 20 is in the closed first position, as shown in
[0097] For all three embodiments of the valve 20 discussed above, the following applies:
[0098] When a fluid pressure acting on the first piston area 22 provides a force exceeding an oppositely directed force from the spring 30, the piston arrangement 21 will move from a closed first position, as shown in
[0099] Due to the additional second piston area 24, and for the embodiment shown in
[0100] Independently of reducing the resistance from the spring 30 or increasing the pressure from the fluid supply device, typically by increasing the pumping pressure, the following positive effect is achieved: Due to the relatively large differences between the first piston area 22 and the sum of the first piston area 22 and the additional annular and circular second piston areas 24, 24 shown in
[0101] In the embodiments shown, the chamber 32 housing the valve spring 30 is configured to contain a substantially incompressible fluid, for example an oil. The chamber 32 is in fluid communication with a restrictor arrangement 40 for delaying closing of the valve 20 to allow a fluid supply pressure to bleed off. Seals for preventing leakages are shown in the figures, but the seals are not discussed in any further details given that such seals will be apparent for a person skilled in the art.
[0102] In the embodiments shown, the restrictor arrangement 40 comprises a closing delay nozzle 42 extending from a lower portion of the chamber 32, further through an annular lip portion or piston 44 extending radially with respect to valve body 12, and onto a variable volume reservoir 46, as best seen in
[0103] The variable volume reservoir 46 is in the embodiment shown in
[0104] In the embodiments shown in
[0105] When the valve 20 is in the first closed position, as shown in
[0106] When the valve 20 opens in response to a fluid pressure, a volume of the chamber 32 is reduced and any fluid within the chamber 32 is urged from the chamber 32 and into the variable volume reservoir 46 via the closing delay nozzle 42. In the embodiment shown in
[0107] In
[0108] In one embodiment, the closing delay nozzle 42 is provided with a check-valve (not shown) configured for providing one-way delay, and only so that substantially no delay is provided when the valve 20 opens and moves from the position shown in, for example,
[0109] Turning now to
[0110] Although the valve 20 shown in
[0111] When the valve 20 in the embodiment shown in
[0112] When the valves 20 in the embodiments shown in
[0113] The second tubing portion 100 comprises said housing 102 having said first end portion 104 and also a second end portion 106 located axially opposite the first end portion 104.
[0114] A core 120 is arranged inside the housing 102. In the embodiments shown, the tubing 1 has a circular cross-section and the core 120 is made from a circular, solid rod arranged coaxially within the housing 102. A top or upstream portion of the core 120 is secured to a portion of the housing 102, whereby the core 120 may be considered as hanging within a housing 102 having a substantially vertical longitudinal axis, as shown, or the core 120 may be considered as cantilevered within a housing 102 having a substantially horizontal longitudinal axis.
[0115] The second tubing portion 100 further comprises a pipe 110 arranged between the housing 102 and the core 120. The pipe 110 is axially movable between a retracted position wherein an annular seal 112 prevents fluid from passing between the core 120 and the pipe 110, and an extended position wherein the seal 112 does not prevent fluid from passing between the core 120 and the pipe 110.
[0116] The second tubing portion 100 further comprises an internal piston 114 forming part of the pipe 110, and a second tubing portion biasing means 116, here in the form of a spring, configured for urging the pipe 110 towards its retracted position.
[0117] The pipe 110 is movable from its retracted position towards its active position when the valve 20 (in the first tubing portion 10) is in the second open position, and when a fluid pressure acting on the piston 114 provides a force exceeding an opposite force from the second tubing portion biasing means or spring 116 configured for urging the pipe 110 towards its retracted position.
[0118] In the embodiment shown, the piston 114 is constituted by a transition zone 114 from a larger first pipe portion 111 having a first flow area, and a smaller second pipe portion 111 having a second flow area being smaller than the first flow area. Hereinafter, the larger first pipe portion will also be denoted first piping portion 111, and the smaller second piping portion 111 will also be denoted second piping portion 111. The first piping portion 111 has an internal diameter being larger than an internal diameter of the second piping portion 111 located downstream of the first piping portion 111.
[0119] A cross-sectional area defined by an external surface of the core 120 is smaller than a cross sectional area defined by an internal surface of the second piping portion 111, thereby providing a radial gap for allowing fluid flow between the core 120 and the second piping portion 111. In the embodiment shown, an annular space is thus defined between the core 120 and the second piping portion 111. The annular space is larger than the space required for fitting the core 120 within the second piping portion 111. In a preferred embodiment, a flow area of the annular space is equal to or larger than the flow area of the second piping portion 111.
[0120] When fully retracted, as shown inter alia in
[0121] In an alternative embodiment (not shown), the second tubing portion 100 may be provided with the seal 112 arranged in the recess of the core 120 only. In such an alternative embodiment with the seal 112 arranged in the recess on the core 120 only, the seal 112 may be arranged closer to the free end portion 123 of the core 120 than to the position shown in
[0122] The annular space defined between the core 120 and the second piping portion 111, as well as the arrangement of one or both of the seal(s) 112, 112, are advantageous with respect to drainage of fluid from within the extensible tubing 1 when the pipe 110 retracts from its extended position, as will be discussed below.
[0123] In the embodiments shown in
[0124] In some applications, however, the extensible tubing 1 may be subject to a considerable hydrostatic pressure. An example of one such application is a casing running operation in which a fluid column acting on the valve 20 in the extensible tubing 1 may be as much as 40 meters, or even more. The fluid may have a specific gravity of up to 2.2 times that of water. It is possible, for example, to design the tubing 1 (see
[0125] Thus, a great number (or varieties of configurations) of second tubing portions 100 would be required for servicing the marked. Using a valve that forms part of the fluid supplying device to control supply of fluid to the inlet 11 of the tubing 1, could therefore be one way of avoiding or mitigating the force effect of a fluid column acting on the inlet 11 of the tubing 1. In a casing running operation, an IBOP valve (IBOPInternal Blowout Preventer) arranged in a top drive (see item 206 in
[0126] In the embodiments shown in
[0127] If the fluid pressure acting on the piston 114 of the pipe 110 provides a force exceeding an oppositely directed force from the spring 116, the pipe 110 will move from the retracted position shown in
[0128] In
[0129]
[0130] In
[0131] In the example shown in
[0132] A top portion of the first tubing portion 10, which comprises the present valve 20, is connected to a saver sub 202 housed within a skirt 204. For illustrative purposes, the skirt 204 is shown partially in section, and the top portion of the extensible tubing 1 (which comprises the valve 20) is housed within a lower portion of the skirt 204. The top drive 200 further comprises an IBOP valve 206 (IBOP-Internal Blowout Preventer) configured for closing a fluid flow in the event of an emergency situation, and particularly in a drilling operation wherein fluid may flow from a subsea reservoir and up to the rig.
[0133] An elevator 220, which is operatively connected to the top drive 200 via a pair of bails 222, carries the casing string 230. The casing string 230 is made up by connecting casing sections 232 (two sections shown) on top of the casing string 230 during a casing running operation, as will be appreciated by a person skilled in the art.
[0134] During the casing running operation, a balancing fluid must be supplied to the casing string 230. By means of the extensible tubing 1, the casing string 230 can be continuously filled, both during make-up of the connection of two casing sections 232 and thereafter during running into the well.
[0135] In
[0136] In
[0137] When the valve 20 opens, fluid flows into the pipe 110 of the second tubing portion 100. If the fluid flow pressure exceeds the force from the spring 116 within the second tubing portion 100, and also the force from the spring 52 of the flexible pipe 50, both the pipe 110 and the flexible pipe 50 are displaced axially to their extended positions. In said extended positions, as shown in
[0138] From the disclosure herein, it should be appreciated that the valve 20 according to the invention may be utilized to automatically control an extensible tubing 1 used, for example, in a casing running operation, as shown in
[0139] By means of the valve 20, the extensible tubing 1 may be controlled by the fluid pressure within the fluid supplying device only. In one embodiment, at least some of the fluid within the extensible tubing 1 is allowed to drain during movement from its extended position to its fully retracted position, whereby any spill of fluid is substantially eliminated. The valve 20 according to the invention is configured to allow the fluid pressure of the fluid flowing into the inlet of the extensible tubing 1 to be reduced once the valve 20 has started opening.
[0140] It should be noted that the above-mentioned embodiments illustrate rather than limit the invention, thereby allowing those skilled in the art to design many alternative embodiments without departing from the scope of the appended claims. In the claims, any reference signs placed between parentheses shall not be construed to limit the claim. Use of the verb comprise and its conjugations do not exclude the presence of elements or steps additional to those stated in a claim. The article a or an preceding an element does not exclude the presence of a plurality of such elements.