Apparatus to install vertical rebar in footings
12024886 ยท 2024-07-02
Inventors
Cpc classification
E04C5/167
FIXED CONSTRUCTIONS
International classification
Abstract
An apparatus or assembly for use in a construction environment comprises an angled stabilization bracket and at least one clip removably mounted to the stabilization bracket. The angled stabilization bracket comprises a top portion having a first longitudinal edge and a second longitudinal edge opposing the first longitudinal edge, and a first side portion angularly extending from the first longitudinal edge; and a clip-receiving slot defined in the first side portion of the angled stabilization bracket. The at least one clip is slidably and removably disposed in the clip-receiving slot. The at least one clip further comprising at least one rebar-receivable and rebar-guiding passageway. The at least one clip is configured to receive and retain at least one rebar. The angled stabilization bracket is configured for attachment to a structure. The assembly is configured for use to ensure accurate placement or registration of vertical rebar in a construction environment.
Claims
1. An assembly for use in a construction environment, comprising: an angled stabilization bracket comprising: a top portion having a first longitudinal edge and a second longitudinal edge opposing the first longitudinal edge, and a first side portion angularly extending from the first longitudinal edge; and a clip-receiving slot defined in the first side portion of the angled stabilization bracket; and at least one clip removably mounted to the stabilization bracket, the at least one clip being slidably and removably disposed in the clip-receiving slot, the at least one clip further comprising at least one rebar-receivable and rebar-guiding passageway, wherein the at least one clip comprises a first clip and a second clip; wherein the at least one rebar-receivable and rebar-guiding passageway of the at least one clip comprises: a first rebar-receivable and rebar-guiding passageway extending in a first direction; a second rebar-receivable and rebar-guiding passageway extending in a second direction and oriented in one of orthogonal and skew to the first direction; and a third rebar-receivable and rebar-guiding passageway extending in the first direction, parallel to the first rebar-receivable and rebar-guiding passageway: wherein the at least one clip is configured to receive and retain at least one rebar; wherein the angled stabilization bracket is configured for attachment to a structure; wherein the assembly is configured for use to ensure accurate placement or registration of vertical rebar in a construction environment; and wherein the first clip and the second clip are removably disposed in the clip-receiving slot and disposed with the first rebar-receivable and rebar-guiding passageway of the first clip aligned with the first rebar-receivable and rebar-guiding passageway of the second clip, such that a first vertical rebar may be received by the first clip and the second clip and may extend through the first rebar-receivable and rebar-guiding passageway of the first clip and the first rebar-receivable and rebar-guiding passageway of the second clip.
2. The assembly of claim 1 wherein a second vertical rebar may be received by the first clip and the second clip, and may extend through the third rebar-receivable and rebar-guiding passageway of the first clip and the third rebar-receivable and rebar-guiding passageway of the second clip such that the second vertical rebar may be received by the first clip and the second clip and may extend through the third rebar-receivable and rebar-guiding passageway of the first clip and the third rebar-receivable and rebar-guiding passageway of the second clip, parallel to the first vertical rebar.
3. The assembly of claim 1 wherein a second vertical rebar may be received by the first clip, and may extend through the second rebar-receivable and rebar-guiding passageway extending in the second direction oriented in one of orthogonal and skew to the first direction.
4. The assembly of claim 3 wherein the second direction is oriented orthogonally to the first direction.
5. The assembly of claim 3 wherein the second direction is skewed with respect to the first direction.
6. The assembly of claim 1 wherein the structure comprises a piece of timber used in a construction footing application.
7. The assembly of claim 6 wherein the piece of timber comprises a template or temporary wood backboard to which the stabilization bracket is temporarily mounted to mark at least one location for locations for installing the first vertical rebar.
8. The assembly of claim 7, wherein the first clip and the second clip are configured to hold and align the first vertical rebar in a vertical position.
9. The assembly of claim 1 wherein the angled stabilization bracket further comprises a rear downturned lip angularly extending from the second longitudinal edge.
10. The assembly of claim 1 wherein the angled stabilization bracket further comprises a plurality of rear downturned bracket anchoring teeth angularly extending from the second longitudinal edge.
11. The assembly of claim 10 wherein the plurality of rear downturned bracket anchoring teeth comprises five evenly spaced bracket anchoring teeth configured to secure the stabilization bracket to the structure by a compression fit.
12. The assembly of claim 1 wherein the top portion is generally rectangular, and the first side portion comprises a generally rectangular front side portion.
13. The assembly of claim 12 wherein the front side portion includes a front outer surface, an inner surface, and a bottom edge.
14. An assembly for use in a construction environment, comprising: an angled stabilization bracket comprising: a top portion having a first longitudinal edge and a second longitudinal edge opposing the first longitudinal edge, and a first side portion angularly extending from the first longitudinal edge; wherein the top portion is generally rectangular; wherein the first side portion comprises a generally rectangular front side portion including a front outer surface, an inner surface, and a bottom edge; and wherein the front side portion further comprises a plurality of bracket relief channels; and a clip-receiving slot defined in the first side portion of the angled stabilization bracket; and at least one clip removably mounted to the stabilization bracket, the at least one clip being slidably and removably disposed in the clip-receiving slot, the at least one clip further comprising at least one rebar-receivable and rebar-guiding passageway; wherein the at least one clip is configured to receive and retain at least one rebar; wherein the angled stabilization bracket is configured for attachment to a structure; and wherein the assembly is configured for use to ensure accurate placement or registration of vertical rebar in a construction environment.
15. The assembly of claim 14 wherein the plurality of bracket relief channels comprises four bracket relief channels further comprising a first bracket relief channel, a second bracket relief channel, a third bracket relief channel and a fourth bracket relief channel; and wherein the clip-receiving slot is located between the second bracket relief channel and the third bracket relief channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The preferred embodiments of the invention will hereinafter be described in conjunction with the appended drawings provided to illustrate and not to limit the invention, where like designations denote like elements, and in which:
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(25) Like reference numerals refer to like parts throughout the several views of the drawings.
DETAILED DESCRIPTION
(26) The following detailed description is merely exemplary in nature and is not intended to limit the described embodiments or the application and uses of the described embodiments. As used herein, the word exemplary or illustrative means serving as an example, instance, or illustration. Any implementation described herein as exemplary or illustrative is not necessarily to be construed as preferred or advantageous over other implementations. All of the implementations described below are exemplary implementations provided to enable persons skilled in the art to make or use the embodiments of the disclosure and are not intended to limit the scope of the disclosure, which is defined by the claims. For purposes of description herein, the terms upper, lower, left, rear, right, front, vertical, horizontal, and derivatives thereof shall relate to the invention as oriented in
(27) Shown throughout the figures, the present invention is directed toward a kit or assembly configured to provide a secure and properly aligned installation of vertical rebar in a variety of construction environments and applications, such as rebar placement in footings for building foundations.
(28) Referring initially to
(29) As shown in
(30) Referring more particularly to
(31) During use, in reference to
(32) The bracket 102, in one form, has the general shape of a flat or planar, J-shaped, hanging bracket hook, which, during deployment, adopts an inverted configuration. The front side 120 facilitates a secure attachment to a mounted article (i.e., temporary support 10), the rear lip 130 functions as a curb stop or break to constrain lateral movement of the mounted article, and the top side 110 is seated on the mounted article. The temporary support 10, for example, has an upper surface 12 and a pair of side surfaces 14a,b. During installation, the bracket 102 is appropriately located and otherwise mounted on the temporary support 10. In this mounting relationship, the top side 110 of the bracket 102 is disposed on the upper surface 12 of the temporary support 10, the front side 120 of the bracket 102 is disposed in facing opposition to the first side surface 14a of temporary support 10, and the rear downturned lip 130 of the bracket 102 is disposed in facing opposition to the second side surface 14b of the temporary support 10. The temporary support 10, at an upper section, fits within and otherwise occupies the template-receiving channel formed between the front side 120 and the rear downturned lip 130 of the bracket 102. The size, shape and dimensions of the bracket 102 and the temporary support 10 are appropriately coordinated so that the bracket 102 will fit snugly over the temporary support 10. This snug fit preferably minimizes the clearance or gap space between the temporary support 10 (at the sides 14a,b) and the front side 120 and the rear downturned lip 130 of the bracket 102, and thereby restrain side-to-side relative movement between the bracket 102 and the temporary support 10.
(33) The bracket 102 incorporates various features to secure the bracket 102 to the temporary support 10. The bracket 102 includes an array of individual fastener-receiving holes 140 distributed at various suitable locations of the bracket 102, features tailored to facilitating the temporary attachment of the bracket 102 to the mounted temporary support 10. Suitable conventional fasteners, such as screws or nails, are threaded through the fastener-receiving holes 140 to penetrate the temporary support 10, securing the bracket 102 to the temporary support 10. Additionally, the bracket 102 is provided with an array of individual anchoring spikes 142 extending or projecting from the lower surface 116b of the top side 110. In one form, for example, a set of spikes 142 are located at the right and left lateral edges 114a,b of the top side 110. During the mounting or placement of the bracket 102 onto the temporary support 10, as the top side 110 approaches and comes into intimate engagement with the temporary support 10 at its upper surface 12, the spikes 142 carried by the top side 110 penetrate into the wood body of the temporary support 10 and establish an anchoring hold. The combination of the fastener-receiving holes 140 and the anchoring spikes 142 establish fastening features that securely hold together the bracket 102 and the temporary support 100, inhibiting and otherwise resisting relative movement of these components in both the longitudinal (length-wise) and transverse (width-wise) directions. Additionally, the capture of temporary support 10 within the groove or channel 136 formed between front side 120 and the rear downturned lip 130 of the bracket 102 helps control any relative lateral movement between the parts. The bracket 102 maintains a stable mounting relationship to the temporary support 10.
(34) Referring now to
(35) Each side of the clip body 150 is slotted, in one form, with a keyhole-shaped notch, channel or cutout. In particular, each one of the upper side 152 and the lower side 154 is formed with a keyhole-shaped slot generally illustrated at 170, which keyhole-shaped slots 170 cooperate to facilitate the reception of a piece of rebar in a vertical orientation or alignment (
(36) The keyhole-shaped slots 170 for upper side 152 and lower side 154 include, in combination, a slit-forming, elongate proximal section generally illustrated at 172 and an adjacent, adjoining circular distal section generally illustrated at 174. The proximal slit section 172 communicates with the distal circular section 174 to form a continuous slot. The proximal slit section 172 extends inward from the upper front edge 162 of upper side 152 and extends inward from the lower front edge 164 of lower side 154, creating respective openings 176 in the upper front edge 162 and the lower front edge 164. These openings 176 define a discontinuous or interrupted feature in the upper front edge 162 and the lower front edge 164. Formed in this way, each one of the upper side 152 and the lower side 154 of the clip body 150 features a slotted, split-design. The keyhole-shaped slots 170 terminate in the distal circular section 174. The width of the proximal slit section 172 is narrower than the diameter of the distal circular section 174. The keyhole-shaped slots 170 are considered blind slots, which as used herein encompasses a groove, slit, slot, notch, or channel that does not extend completely but only partially through the relevant side of the clip body 150. The distal circular section 174 has a semi-closed or open circle configuration. The proximal slit section 172 functions as a rebar-guiding feature to facilitate the guided displacement or translation of vertical rebar 20 through hollow clip body 150. The distal circular section 174 functions as the rebar-holding feature that receives the vertical rebar 20, following its translation through proximal slit section 172, and securely holds and retains the vertical rebar 20 in place. A vertically-extending passageway generally illustrated at 180 is defined by the pair of distal circular sections 174 associated with the keyhole-shaped slots 170 formed in upper side 152 and lower side 154. In its installed position in clip 104, the vertical rebar 20 coextends with this vertically-extending passageway 180.
(37) The keyhole-shaped slots 190 formed in right side 156 and left side 158 of the clip body 150, which accommodate the horizontal rebar 22, are formed and configured in a manner similar to the keyhole-shaped slots 170 formed in the upper side 152 and the lower side 154, which receives the vertical rebar 20 (
(38) The illustrative keyhole-shaped slots 190 include, in combination, a slit-forming, elongate proximal section generally illustrated at 192 and an adjacent, adjoining circular distal section generally illustrated at 194. The proximal slit section 192 communicates with the distal circular section 194 to form a continuous slot. The proximal slit section 192 extends inward from the right front edge 166 of right side 156 and extends inward from the left front edge 168 of left side 158, creating respective openings 196 in right front edge 166 and left front edge 168. These openings 196 define a discontinuous or interrupted feature in the right front edge 166 and left front edge 168. Formed in this way, each one of the right side 156 and the left side 158 of the clip body 150 features a slotted, split-design. The distal circular section 194 of the keyhole-shaped slots 190 is similarly sized, shaped and dimensioned to the distal circular section 174 of keyhole-shaped slots 170, since both house, hold, retain, and otherwise accommodate a rebar of similar dimensions (cross-sectional area). However, the proximal slit section 192 of the keyhole-shaped slots 190 is shorter in length than the proximal slit section 172 of the keyhole-shaped slots 170, creating an offset or difference between the depth of onset of the distal circular section 174 of the keyhole-shaped slots 170 and the depth of onset of the distal circular section 194 of keyhole-shaped slots 190, wherein the depth refers to the length measured from the front peripheral edge 188. As a result, the distal circular section 174 of the keyhole-shaped slots 170 (retains the vertical rebar 20) is spaced further from the front peripheral edge 188 of the clip body 150 than the distal circular section 194 of the keyhole-shaped slots 190 (retains the horizontal rebar 22) is spaced from the front peripheral edge 188 of the clip body 150. This offset allows the clip body 150 to hold both the vertical rebar 20 and the horizontal rebar 22 simultaneously.
(39) A vertically-extending passageway generally illustrated at 180 is defined by the pair of distal circular sections 174 associated with the keyhole-shaped slots 170 formed in the upper side 152 and the lower side 154. In its installed position in clip 104, the vertical rebar 20 coextends with this vertically-extending passageway 180 (
(40) Referring still to
(41) Referring now to
(42) In the configuration shown in
(43) Referring now to
(44) The embodiment shown in
(45) The first keyhole-shaped slots 170 are formed in each of the upper and lower sides 152, 154 and extend from a front peripheral edge of the clip body 150 to a first depth. The second keyhole-shaped slots 190 are formed in each of the right and left sides 156, 158 and extend from the front peripheral edge of the clip body 150 to a second depth. The first depth (of the first keyhole-shaped slots 170) is greater than the second depth (of the second keyhole-shaped slots 190), creating an offset that allows the guide clip 104 to simultaneously hold, in tandem, a vertically-oriented rebar 20 in the pair of first keyhole-shaped slots 170 and a horizontally-oriented rebar 22 in the pair of second keyhole-shaped slots 190.
(46) Referring again to
(47) The guide clip 104 can be made of any suitable material capable of an elastic or reversible deformation. This material construction can include, but is not limited to, rubber, plastic, natural polymers, synthetic polymers, and resins.
(48) Referring next to
(49) As shown in
(50) Referring more particularly to
(51) The front side 220 and intervening top side 210 of the bracket 202 each have a generally rectangular, planar form. The top side 210 includes front and rear longitudinal edges 212a,b, right and left lateral edges 214a,b extending between longitudinal edges 212a,b, upper surface 216a, and lower surface 216b. The front side 220 extends at an angle, preferably orthogonally, from the front longitudinal edge 212a of top side 202, forming an angled arrangement. The front side 220 includes a front or outer surface 222, a rear or inner surface 224, and bottom edge 226. The front side is provided with a plurality of bracket relief channels 244. In some embodiments, the plurality of bracket relief channels comprises four bracket relief channels. The plurality of bracket relief channels may comprise a first bracket relief channel, a second bracket relief channel, a third bracket relief channel and a fourth bracket relief channel. In some embodiments, the clip-receiving slot, channel, or recess 228 may be located between the second bracket relief channel and the third bracket relief channel.
(52) The rear downturned bracket anchoring teeth 238 extend from the rear longitudinal edge 212b of top side 210, preferably in an orthogonal relationship. The front side 220 and the rear downturned anchoring teeth 238 form dependent features of the bracket 202, disposed in facing opposition to one another. The rear downturned anchoring teeth 238 include an outer portion 238a and an inner surface 238b disposed opposite and facing the inner surface 224 of front side 220. The front side 220 and the rear downturned anchoring teeth 238 define a template-receiving channel generally illustrated at 236, which forms the space extending between the inner surface 224 of front side 220 and the opposing inner surface 234 of rear downturned anchoring teeth 238. This channel 236 receives the temporary support 10 during deployment of assembly 200, in which bracket 202 is mounted to temporary support 10, as discussed further. The front side 220 can be configured as a plate-like structure.
(53) During use, in reference to
(54) The bracket 202, in one form, has the general shape of a flat or planar, J-shaped, hanging bracket hook, which, during deployment, adopts an inverted configuration. The front side 220 facilitates a secure attachment to a mounted article (i.e., temporary support 10), the rear downturned bracket anchoring teeth 238 function as a curb stop or break to constrain lateral movement of the mounted article, and top side 210 is seated on the mounted article. The temporary support 10, for example, has an upper surface 12 and a pair of side surfaces 14a,b. During installation, the bracket 202 is appropriately located and otherwise mounted on temporary support 10. In this mounting relationship, the top side 210 of bracket 202 is disposed on the upper surface 12 of temporary support 10, the front side 220 of bracket 202 is disposed in facing opposition to the first side surface 14a of temporary support 10, and the rear downturned bracket anchoring teeth 238 of bracket 202 are disposed in facing opposition to the second side surface 14b of temporary support 10. The temporary support 10, at an upper section, fits within and otherwise occupies the template-receiving channel formed between front side 220 and rear downturned bracket anchoring teeth 238 of the bracket 202. The size, shape, and dimensions of bracket 202 and temporary support 10 are appropriately coordinated so that bracket 202 will fit snugly over the temporary support 10. This snug fit preferably minimizes the clearance or gap space between the temporary support 10 (at sides 14a,b) and the front side 220 and rear downturned bracket anchoring teeth 238 of the bracket 202, and thereby restrain side-to-side relative movement between the bracket 202 and the temporary support 10.
(55) The bracket 202 incorporates various features to secure the bracket 202 to the temporary support 10. The bracket 202 includes an array of individual fastener-receiving holes 240 distributed at various suitable locations of the bracket 202, features tailored to facilitating the temporary attachment of the bracket 202 to the mounted temporary support 10. Suitable conventional fasteners, such as screws or nails, are threaded through the fastener-receiving holes 240 to penetrate temporary support 10, securing the bracket 202 to the temporary support 10.
(56) The combination of fastener-receiving holes 240 and the rear downturned bracket anchoring teeth 238 of the bracket 202 establish fastening features that securely hold together bracket 202 and the temporary support 10, inhibiting and otherwise resisting relative movement of these components in both the longitudinal (length-wise) and transverse (width-wise) directions. The capture of the temporary support 10 within the groove or channel 236 formed between the front side 220 and the rear downturned bracket anchoring teeth 238 of the bracket 202 helps control any relative lateral movement between the parts. The bracket 202 maintains a stable mounting relationship to temporary support 10.
(57) The bracket 202 is also configured to provide a compression fit capable of sliding the bracket onto the temporary support 10 to speed up installation of the bracket 202 apparatus 200. The compression fit may enable a user to use the apparatus without using the nail holes 240 to nail the bracket 202 to the temporary support 10.
(58) The bracket relief channels 244 also provide markings to enhance accuracy of placement of the bracket. In some embodiments, the bracket 202 may further include at least one center line mark 278 provided to enhance accuracy of placement and positioning of the bracket 202.
(59) Optionally, the bracket 202 may also be provided with an array of individual anchoring spikes as shown and described herein with reference to the bracket 102.
(60) Referring now to
(61) Each side of the clip body 250 is slotted, in one form, with a keyhole-shaped notch, channel or cutout. In particular, each one of upper side 252 and lower side 254 is formed with a keyhole-shaped slot generally illustrated at 270, which cooperate to facilitate the reception of a piece of rebar in a vertical orientation or alignment (
(62) As discussed further in connection with
(63) The keyhole-shaped slot 270 for upper side 252 and lower side 254 includes, in combination, a proximal circular section generally illustrated at 274A, and an adjacent adjoining circular distal section generally illustrated at 274B. The proximal and distal circular sections 274A,274B communicate to form a continuous slot. The proximal circular section 272A extends inward from the upper front edge 262 of upper side 252 and extends inward from the lower front edge 264 of lower side 254, creating respective openings 276 in upper front edge 262 and lower front edge 264. These openings 276 define a discontinuous or interrupted feature in the upper front edge 262 and lower front edge 264. Formed in this way, each one of the upper side 252 and lower side 254 of clip body 250 features a slotted, split-design. The keyhole-shaped slot 270 terminates in the distal circular section 274B. The width of the proximal circular section 274A and the width of the distal circular section 274B are the same, and the proximal and distal circular sections are configured to accommodate a horizontal rebar 20. The slot 270 may be a keyhole-shaped slot and may be considered a blind slot, which as used herein encompasses a groove, slit, slot, notch, or channel that does not extend completely but only partially through the relevant side of the clip body 250. The distal circular section 274B has a semi-closed or open circle configuration. The proximal circular section 274A may function as a rebar-guiding feature to facilitate the guided displacement or translation of the vertical rebar 20 through the hollow clip body 250. The distal circular section 274B functions as the rebar-holding feature that receives the vertical rebar 20, following its translation through the proximal circular section 274A, and securely holds and retains the vertical rebar 20 in place.
(64) The proximal circular section 274A may also function as a rebar-holding feature. A proximal vertically-extending passageway generally illustrated at 280A is defined by the pair of proximal circular sections 274A associated with the slots 270 formed in upper side 252 and lower side 254. In its installed position in clip 204, the vertical rebar 20 coextends with this vertically-extending passageway 280B.
(65) The proximal circular section 274A may also function as a rebar-holding feature. A proximal vertically-extending passageway generally illustrated at 280A is defined by the pair of proximal circular sections 274A associated with the keyhole-shaped slots 270 formed in the upper side 252 and the lower side 254. In its installed position in clip 204, the vertical rebar 20 coextends with this vertically-extending passageway 280A.
(66) The slot 290 formed in right side 256 and left side 258 of clip body 250, which accommodates a horizontal rebar 22, is formed and configured in a manner similar to the slot 270 formed in upper side 252 and lower side 254, which receives at least one vertical rebar 20. Accordingly, the disclosures herein relating to the slot 270 apply equally to the slot 290 configured to receive a horizontal rebar 22. However, as discussed previously, one difference between the slotted features 270, 290 is the penetration depth or offset between the slots 270, 290 needed to permit the clip body 250 to receive, retain, and hold both a vertical rebar 20 and a horizontal rebar 22 at the same time (
(67) The circular section 294 of the horizontal slot 290 is similarly sized, shaped, and dimensioned to the distal circular section 274B of the vertical slot 270, since both house, hold, retain, and otherwise accommodate a rebar of similar dimensions (cross-sectional area). The vertical slot 270 configured to hold a vertical rebar 20 and the horizontal slot 190 configured to hold a horizontal rebar 22 may in some embodiments be configured to accommodate a vertical rebar 20 and a horizontal rebar that have different dimensions or diameters.
(68) The clip 204 is configured to create or provide an offset or difference between the depth of onset of the distal circular section 274B of the vertical slot 270 and the depth of onset of the circular section 294 of the horizontal slot 290, wherein the depth refers to the length measured from the front peripheral edge 288. As a result, the distal circular section 274B of the vertical slot 270 (retains vertical rebar 20) is spaced further from the front peripheral edge 288 of clip body 250 than the circular section 294 of the horizontal slot 290 (retains horizontal rebar 22) is spaced from the front peripheral edge 288 of clip body 250. This offset allows clip body 250 to hold both vertical rebar 20 and horizontal rebar 22 simultaneously.
(69) A vertically-extending passageway generally illustrated at 280 is defined by the pair of distal circular sections 274B associated with the vertical slots 270 formed in upper side 252 and lower side 254. In its installed position in clip 204, the vertical rebar 20 coextends with this vertically-extending passageway 280 (
(70) Referring to
(71) The guide clip 204 includes a mounting base 284 on which the clip body 250 is disposed. The clip-receiving recess 228 and mounting base 284 are cooperatively formed so that mounting base 284 is slidably and securely positionable within clip-receiving recess 228. The combination of mounting base 284 and recess 228 can be provided in any suitable conventional form well known to those skilled in the art to facilitate a sliding-type mounting relationship. During assembly and final installation, in which guide clip 204 is integrated with the mounted bracket 202, the guide clip 204 is removably mounted to the bracket 202 by slidably translating the mounting base 284 of guide clip 204 within the clip-receiving recess 228 formed in front side 220 of bracket 202 (
(72) The clip 204 may include at least one screw hole 246 provided at the mounting base 284 to receive a screw to affix the clip into a joist, or for secure placement by an installer of the clip into a joist or a water pipe or an electrical conduit. The clip may include one screw hole 246. The clip 204 may further include a plurality of relief cuts 248 configured to relieve expansion stress when installing the rebar. For example, at least one relief cut 248 may be provided at the right side 256 and left side 258 of the clip.
(73) The installed vertical rebar 20 in assembly 200 is shown at
(74) In order to facilitate installation, the clip body 250 has a flexible, pliable, deformable, and/or resilient material construction. In particular, clip body 250 has an elastic deformation property. Each vertically-oriented rebar 20 is installed in each one of the pair of guide clips 204 in the same manner and held by a compression-type hold applied by the symmetrical half sections of the horizontal slip keyhole-shaped slit 270. The circular sections 274A,274B may be sized smaller than the cross-sectional area of each vertical rebar 20 by an amount adequate to promote a stabilizing, hold-type, frictional resistance that holds each vertical rebar 20 in place. This frictional resistance occurs at the interface between the clip body 250 and the external surface of rebar 20. Another source of holding power on rebar 20 is the clamping action that develops as the right side 256 and left side 258 return to shape due to the elastic deformation property and apply a squeeze-type pressure against the rebar 20 located in the circular sections 274A,274B.
(75) In the configuration shown in
(76) Referring now to
(77) The embodiment shown in
(78) Referring again to
(79) The guide clip 204 can be made of any suitable material capable of an elastic or reversible deformation. This material construction can include, but is not limited to, rubber, plastic, natural polymers, synthetic polymers, and resins.
(80) The apparatuses and the components thereof may be of any suitable size or dimensions as referred to herein.
(81) For example, in some embodiments, a clip may be configured to accommodate a first and second parallel 0.50 diameter rebar, and a third 0.50 diameter rebar perpendicular to the first and second 0.50 diameter rebars. In other embodiments a clip may be configured to accommodate a first and second parallel 0.625 diameter rebar and a third 0.625 diameter rebar perpendicular to the first and second 0.625 diameter rebars. In other embodiments, a clip may be configured to accommodate at least one vertical rebar of any diameter and at least one horizontal rebar of any diameter. In some embodiments, the clip may have a length of up to about 1.50, a width of up to about 1.50, and a depth of up to about 1.70. In some embodiments, the clip may have a length of about 1.50, a width of about 1.50 and a depth of about 1.375. In some embodiments, the clip may have a length of about 1.50, a width of about 1.50 and a depth of about 1.625. Examples of clips having varied dimensions are shown at 204 of
(82) The stabilization bracket of the apparatus may be configured to retain any number of clips as needed. In some embodiments, the stabilization bracket may be configured to removably hold up to two clips. The stabilization bracket and the clips may be removable and reusable. The stabilization bracket and its components may have any suitable dimensions. For example, in some embodiments, the bracket may have a width of between about 5.0-6.0 and a height of between about 3.0-4.0. The clip-receiving channel or recess may be configured to receive and retain multiple clips. In some embodiments, the clip-receiving channel or recess may have a width of between about 1.50-1.60 and a height of between about 3.0-3.25. The bracket relief channels may have a width of between about 0.40-0.50. The anchoring teeth may have a width of between about 0.25 and 0.50.
(83) The apparatuses and components thereof as described herein may be used to install and secure building materials such as, for example without limitation, rebar, water pipe, electrical conduit, or the like.
(84) The clip may be utilized in all phases of construction, as it may retain and stabilize any round, circular or tubular objects, such as, for example without limitation, rebar, plumbing water pipes, electrical EMT conduit, rebar, or any piping with a circular cross section. Nonlimiting examples of water pipes may include pipes made of Copper, PEX, PVC, CPVC, or the like. Nonlimiting examples of electrical conduit may include conduit made of PVC, EMT conduit, or the like. The clip is configured to be used on its own (without the stabilization bracket) in plumbing and electrical applications. The clip may be made in multiple sizes configured to accommodate a rebar, pipe, conduit or the like, sized from between about 0.50 diameter to about 1.25 diameter structures. For example without limitation the structure could have a diameter of 0.50, ?, 0.75 or the like.
(85) Further, in some embodiments, the clip may be configured to accommodate a structure with any suitable cross section having any geometric shape (circular, square, hexagonal, or the like).
(86) The clip may be configured to include horizontal and vertical slots which have an inner diameter (ID) that is the same diameter or cross-sectional dimensions as the outer diameter or outside dimension (OD) as the rebar, piping, or other object to be retained therein. For example without limitation, rebar or piping with an OD of ? may be conveniently and securely held in a clip which has horizontal or vertical slots that have an ID of ?. As noted herein, the ID of the slots may be slightly smaller than the OD of the object to be secured.
(87) The apparatus and its components, the stabilization bracket and the clips may be made by any suitable material and by any suitable fabrication process. Nonlimiting examples may include injection molding, additive manufacturing, 3D printing, or the like.
(88) In one embodiment, a rebar installation assembly includes a bracket and a guide clip mounted to the bracket. The bracket has an angled construction including a top side, a front clip-mounting side, and a rear downturned lip portion. The bracket is mounted to a rectangular temporary structure in a construction environment, such as a footing area. The bracket is disposed on the temporary structure, such as a two-by-four piece of wood, so that the top side of the bracket faces the upper surface of the piece of wood, and the front side and the rear downturned lip portion of the bracket capture or sandwich the piece of wood between them. The guide clip includes a hollow rectangular body having an open front end, an upper and a lower side, and a right and a left side. A first keyhole-shaped slot is formed in each of the upper and lower sides and extends from the front peripheral edge of the clip body to a first depth. A second keyhole-shaped slot is formed in each of the right and left sides and extends from the front peripheral edge of the clip body to a second depth. The first depth is greater than the second depth, creating an offset that allows the guide clip to simultaneously hold, in tandem, a vertically-oriented rebar in the pair of first keyhole-shaped slots and a horizontally-oriented rebar in the pair of second keyhole-shaped slots.
(89) In one embodiment, a rebar coupling apparatus and method enable easy effective aligning, stabilizing and secure fastening of a rebar assembly. The apparatus comprises at least one compression clip, at least one spike, and at least one J-hook. Optionally the apparatus may include a bracket. The rebar coupling apparatus method permits a user to snap the apparatus and its components in place to position, tightly fasten, and securely hold the rebar assembly and its elements in place. The user may apply a compression clip over vertical and horizontal rebars of the rebar assembly to align, position and stabilize the rebar assembly, and then install at least one spike to secure the alignment of the rebar assembly. Optionally, the user may then install a bracket over the rebar assembly. Once the vertical rebars are secured in place, the user may use the snap on J-hooks to hold the apparatus in place.
(90) In one embodiment, the present invention provides an assembly for use in a construction environment, comprising an angled stabilization bracket and at least one clip removably mounted to the stabilization bracket. The angled stabilization bracket comprises a top portion having a first longitudinal edge and a second longitudinal edge opposing the first longitudinal edge, and a first side portion angularly extending from the first longitudinal edge; and a clip-receiving slot defined in the first side portion of the angled stabilization bracket. The at least one clip is slidably and removably disposed in the clip-receiving slot. The at least one clip further comprising at least one rebar-receivable and rebar-guiding passageway. The at least one clip is configured to receive and retain at least one rebar. The angled stabilization bracket is configured for attachment to a structure. The assembly is configured for use to ensure accurate placement or registration of vertical rebar in a construction environment.
(91) In some embodiments, the structure comprises a piece of timber used in a construction footing application. The piece of timber may comprise a template or temporary wood backboard to which the stabilization bracket is temporarily mounted to mark at least one location for locations for installing the first vertical rebar.
(92) In some embodiments, the at least one rebar-receivable and rebar-guiding passageway of the at least one clip comprises a first rebar-receivable and rebar-guiding passageway extending in a first direction; and a second rebar-receivable and rebar-guiding passageway extending in a second direction and oriented in one of orthogonal and skew to the first direction. In some embodiments, the at least one rebar-receivable and rebar-guiding passageway of the at least one clip further comprises a third rebar-receivable and rebar-guiding passageway extending in the first direction, parallel to the first rebar-receivable and rebar-guiding passageway.
(93) In some embodiments, the at least one clip comprises a plurality of clips. In some embodiments, the at least one clip comprises a first clip and a second clip.
(94) In some embodiments, the first clip and the second clip are removably disposed in the clip-receiving slot and disposed with the first rebar-receivable and rebar-guiding passageway of the first clip aligned with the first rebar-receivable and rebar-guiding passageway of the second clip, such that a first vertical rebar may be received by the first clip and the second clip and may extend through the first rebar-receivable and rebar-guiding passageway of the first clip and the first rebar-receivable and rebar-guiding passageway of the second clip.
(95) In some embodiments, a second vertical rebar may be received by the first clip and the second clip, and may extend through the third rebar-receivable and rebar-guiding passageway of the first clip and the third rebar-receivable and rebar-guiding passageway of the second clip such that the second vertical rebar may be received by the first clip and the second clip and may extend through the third rebar-receivable and rebar-guiding passageway of the first clip and the third rebar-receivable and rebar-guiding passageway of the second clip, parallel to the first vertical rebar.
(96) In some embodiments, a second vertical rebar may be received by the first clip, and may extend through the second rebar-receivable and rebar-guiding passageway extending in the second direction oriented in one of orthogonal and skew to the first direction. In some embodiments, the second direction is oriented orthogonally to the first direction. In other embodiments, the second direction is skewed with respect to the first direction.
(97) In some embodiments the first clip and the second clip are configured to hold and align the first vertical rebar in a vertical position.
(98) In some embodiments, the stabilization bracket further comprises a rear downturned lip angularly extending from the second longitudinal edge.
(99) In other embodiments, the stabilization bracket further comprises a plurality of rear downturned bracket anchoring teeth angularly extending from the second longitudinal edge. The plurality of rear downturned bracket anchoring teeth may comprise five evenly spaced bracket anchoring teeth.
(100) In some embodiments, the top portion is generally rectangular, and the first side portion comprises a generally rectangular front side portion. The front side includes a front outer surface, an inner surface, and a bottom edge.
(101) In some embodiments, the front side may further comprise a plurality of bracket relief channels. The plurality of bracket relief channels may comprise four bracket relief channel further comprising a first bracket relief channel, a second bracket relief channel, a third bracket relief channel and a fourth bracket relief channel. The clip-receiving slot may be located between the second bracket relief channel and the third bracket relief channel.
(102) Since many modifications, variations, and changes in detail can be made to the described preferred embodiments of the invention, it is intended that all matters in the foregoing description and shown in the accompanying drawings be interpreted as illustrative and not in a limiting sense. Thus, the scope of the invention should be determined by the appended claims and their legal equivalents.