NON-COMBUSTION SYSTEM FOR WASTE DESTROY

Abstract

Present invention relates to a non-combustion machine or system for waste destruction or decomposition and exhaust clean and non-harm fill gas to atmosphere. The present invention uses plasma heat generated by the exothermic reaction taking place between the organic substances of the solid waste and ionised air contained in the solid waste machine. After this reaction, generated flue gas is filtered; cleaned and then exhausted to make the atmosphere healthier to the lives.

Claims

1. A non-combustion system without stirrer for destroy of waste material and exhaust of clean gas to the atmosphere comprises: a) Initial ignition of the municipal solid waste (MSW) b) The entrapped oxygen contained in the empty volume of vessel consumed in the initial ignition process c) Keep the vessel closed d) Dropped pressure in the vessel starts sucking air from the plasma generator provided at the lower half e) Heavy duty solar powered self actuating ball valve controls the air flow to create oxygen starved condition in the processing unit f) The decomposing reaction within MSW initiated when controlled quantity of air is allowed to enter in to the processing compartment with high magnetic vibration created by passing it through series of high power rare earth magnets in a specially designed cylinder configuration g) Quantity of air and thereby oxygen which is controlled by the valves is derived and passed through the typical cylindrical arrangements of combination of rare earth magnets to produce highly unstable and activated ionized oxygen atoms which initiate the series of exothermic chain reactions to destroy the total mass contained in the vessel h) After the initial spark/ignition, the process of destruction starts slowly by ionized air by splitting the molecules in to the atoms, atoms due to high magnetic vibration further ionized as outer electrons jumps away from its balanced designated orbits and thereby liberating immense heat which further used to destabilized the neighboring organic molecules i) Ionized plasma state air vortex generated in oxygen starved condition with high magnetic vibration flows in upward direction to decompose and to destroy the MSW.

2. A non-combustion system without stirrer for destroy of waste material as claimed in claim 1, comprises: a) Manual and automatic dumping systems are designed to feed in to the chamber of vessel at prescribed intervals b) When MSW is dumped for the first time, it requires starting fire by using lighter/camphor/dry wood/match stick or by fire balls c) Ignition starts in the vessels d) As all the doors are closed and ignition starts momentarily, the temperature rises gradually e) The specified volume of air allowed to entered through plasma generator which produce ionized air and subsequent heat by exothermic chain reaction f) Heat generated in step e dehumidifies the MSW of the upper layer and decomposes the dry MSW of the lower level g) The MSW turns in to ceramic ash due to decomposition caused by immense heat and some non hazardous gas emits in the process h) Flue gas is further filtered by different equipments provided at the outlet to exhaust clean gas and subsequently emitted to atmosphere from the chimney i) The wet MSW after dehumidification enters in to the high temperature lower zone of vassal to get converted further in to ceramic ash after due decomposition.

3. A non-combustion system without stirrer for decomposition of waste material by Automatic operation of machine a. The process of decomposition is ideal for almost all types of waste and needs no segregation of waste , hence bin lifter lifts up unsegregated solid waste and inserted in the system through waste inlet door/lid b. Electrical actuator automatically operates opening and closing of waste inlet lid whenever system sense ‘no waste condition’ c. Electric lighter ignites the waste when starting for the first time or after off-condition. d. Mechanism commences with plasma generation by opening of motorized ball valve e. Plasma generator and ball valves actuated by supply of electrical signals and starts producing ionized air and thereby plasma in the body. f. Control panel is programmed to sense real time temperature for creating and stabilizing plasma generation for effective and efficient decomposition of waste g. Depending upon the quantity and moisture content of the solid waste inserted in the system, effective decomposition continues at preferred temperature by automatic control of plasma generator. h. Liberation of emission gases passing through filters and expelled out from chimney

Description

DETAILED DESCRIPTION OF INVENTION

[0034] Present invention relates to a non-combustion machine or system for destruction or decomposition of waste and exhaust clean gas into the atmosphere. The present invention uses ionized air and thereby plasma Immense heat is generated by the exothermic reaction when the ionized air reacts with the organic substances contained in the solid waste. After this reaction, non-hazardous flue gas is generated which is filtered, cleaned and exhausted as clean gas to atmosphere to make the atmosphere healthier to the lives.

[0035] The present invention is to develop a non-combustion system to destroy or destruction or decomposition of dry or wet waste and to exhaust clean and non harmful gas to atmosphere. The present invention is to develop a furnace system without using stirrer for waste destroy and without using any energy for process and using less manpower and bare-minimum electricity, The invention for destruction or decomposition, uses renewable energy - solar power to operate the system and to exhaust clean and non harmful gas to the atmosphere.

[0036] The present invention is fully automatic and almost free of man power and with minimum electricity. The solar panels with the assistance of charge controller, which charges the battery banks, inverter which converts dc in to ac supply, optional generator etc. is used for effective performance of the system.

[0037] A system of decomposition can be divided in to four zones wherein a. first zone is upper part of the system which involves hopper on top or via side opener, and an arrangement of exhaust and liberation of gas after filtration wherein gas is expelled out through activated filter and chimney respectively, b. second zone of the system is solid waste collection chamber in which waste without segregation inserted via upper lid or side opener wherein solid waste is deposited or placed on a S.S. grill where being the waste decomposition starts without need of energy and continues till empty of this chamber, c. third zone of the system is plasma generation part which is located below the stainless steel grill mentioned in b. wherein air passing through controlled ball valve and series of earth magnets and generates ionized air and thereby plasma which continuously react with the waste and exhibits the exothermic chain reactions and thus decomposition of solid waste exaggerates at controlled temperature by ball valve and plasma generator d. fourth zone of the system is ash collection where ash is collected in plate or tray and discarded through tray removing from ash outlet door.

[0038] Waste can be inserted into waste collection chamber by direct dumping via upper lid or hopper or collected waste can also be inserted through hopper type bin lifter/or vertical bucket elevator which is automatically operated and dump the solid waste into the waste collection chamber either via hopper or side opener. After insertion of solid waste into the system, the lid closed by electrical actuator. The process steps forward with the first ignition and resulting in temperature rise in the system. The oxygen contained in the entrapped air of the body consumed by ignition in couple of minutes. Hence, oxygen starved condition prevails in the body. The system starts sucking air through plasma generator through actuated ball valve and high power magnets produces ionized air. Plasma generator thus produces high magnetic vibrations in upward direction to decompose the solid waste. The process continues with air containing oxygen molecules, which passes through the specifically arranged rare earth magnets and produces plasma which reacts with waste continuously in the series of exothermic reaction. This process undergoes in oxygen-starved condition where ionized air acts major role to accomplish the oxygen molecules and generates low temperature plasma in the system which initiate the process of decomposition and therefore no hazardous gas is generated during the process. Programmed Control-panel regulates the decomposition process by continuously operating ball valves and thereby generating plasma and maintaining temp. range between 400° C.-500° C. for efficient and effective decomposition. If Temperature well below 150° C. is reached in the body even after due opening of ball valves, the system will sense the condition of ‘NO WASTE IN THE BODY’ and the hooter rings indicating no solid waste in the system. Control panel will also actuate the dumping system i.e. Bin lifter/vertical bucket elevator will waste, upper lid will opens by self actuating valve and solid waste will be dumped by bin lifter/bucket elevator for continuous decomposition process in the body.

[0039] During the plasma decomposition process in oxygen starved condition, no hazardous gas will be generated. However, generated flue gas is filtered, cleaned and then clean gas to atmosphere is exhausted.

[0040] The body of the system is made up of furnace grade mild steel which is advantageous for high temperate decomposition process. When system is used for the first time, ignition is initiated by electric lighter/fire balls/manually. No ignition required thereafter during the process until dumping of waste at prescribed interval is done.

[0041] Waste destruction processes of the present invention are described in more detail with reference to the following examples. These examples are provided by way of illustration only and should not be construed as to limit the scope or spirit of the appended claims in any manner System of the present invention as described herein is suitable for making or using in the industry.

[0042] The machine or system of the present invention comprises specially designed two processes.

A] Paramagnetic upward air flow.

[0043] After initial ignition of the municipal solid waste (MSW), the entrapped oxygen contained in the empty volume of vessel consumed in the ignition. As the vessel is closed now, the dropped pressure in the vessel starts sucking air from the plasma generator provided at the lower half. The heavy duty self actuating ball valve controls the air flow to create oxygen starved condition in the processing unit. The decomposing reaction within MSW initiated when controlled quantity of air is allowed to enter in to the processing compartment through high magnetic vibration created by the series of high power rare earth magnets in a specially designed cylinder configuration. Quantity of air and thereby oxygen which is controlled by the valves is derived and passed through the typical cylindrical arrangements of combination of rare earth magnets to produce highly activated ionized oxygen atoms which initiate the series of exothermic chain reaction to destroy the total mass contained in the vessel. Thus after the initial spark/ignition in the dumped waste, the process of destruction starts slowly by splitting the oxygen molecules in to the atoms, atoms due to high magnetic vibration further ionized as outer electrons jumps away from its balanced designated orbits and thereby liberating immense heat. Highly activated and unstable atoms further used to destabilized the neighboring organic molecule. This ionized plasma state air vortex generated in oxygen starved condition due to high magnetic vibration flows in upward direction to decompose and to destroy the MSW.

[0044] A non-combustion system without stirrer for destruction of waste material and exhaust of clean gas to the atmosphere in process A comprises: [0045] a. Initial ignition of the municipal solid waste (MSW) [0046] b. The entrapped oxygen contained in the empty volume of vessel consumed in the initial momentarily ignition [0047] c. Keep the vessel closed [0048] d. Dropped pressure in the vessel starts sucking air from the plasma generator provided at the lower half [0049] e. Heavy duty solar powered self actuating ball valve controls the air flow to create oxygen starved condition in the processing unit [0050] f. The decomposing reaction within MSW initiated when controlled quantity of air is allowed to enter in to the processing compartment with high magnetic vibration created by passing it through series of high power rare earth magnets in a specially designed cylinder configuration [0051] g. Quantity of air and thereby oxygen which is controlled by the valves is derived and passed through the typical cylindrical arrangements of combination of rare earth magnets to produce highly active and unstable ionized oxygen atom which initiate the series of exothermic chain reaction with waste to destroy the total mass contained in the vessel [0052] h. After the initial spark/ignition, the process of destruction starts slowly by splitting the oxygen molecules in to the atoms, atoms due to high magnetic vibration further ionized as outer electrons jumps away from its balanced designated orbits and thereby liberating immense heat which further used to destabilized the neighboring organic molecule [0053] i. Ionized plasma state air vortex generated in oxygen starved condition due to high magnetic vibration flows in upward direction to decompose and to destroy the MSW.

B] Homogeneous downward solid waste flow

[0054] Manual and automatic dumping systems are designed to feed in to the chamber of vessel at uniform intervals. When MSW is dumped for the first time, it requires starting of fire by using lighter/camphor/dry wood/match stick or by fire balls. As all the doors are closed tightly and ignition starts momentarily, the temperature rises gradually. The specified volume of air allowed to enter through plasma generator and ball valves. The process creates ionized air and thereby plasma produces heat by exothermic reaction as mentioned in Para [A]. This heat dehumidifies the MSW of the upper layer and decomposes the dry MSW of the lower level. The dry MSW turns in to ceramic ash due to plasma decomposition and some non hazardous gas emits in the process These Flue gas is further filtered by diff. equipments provided at the outlet to exhaust clean gas and subsequently emitted to atmosphere from the chimney. The wet MSW after dehumidification enters in to the high temperature lower zone of vassal to get converted further in to ceramic ash.

[0055] A non-combustion system without stirrer for destruction of waste material and exhaust of clean gas to the atmosphere in process B comprises: [0056] a. Manual and automatic dumping systems are designed to feed in to the chamber of vessel at prescribed intervals [0057] b. When MSW is dumped for the first time, it requires starting fire by using lighter/camphor/dry wood/match stick or by fire balls [0058] c. Ignition starts in the vessels [0059] d. As all the doors are closed and ignition starts momentarily, the temperature rises gradually [0060] e. The specified volume of air entered through plasma generator and ball valve which creates ionized air and thereby plasma and subsequently heat by exothermic chain reaction [0061] f. Heat generated in step e dehumidifies the MSW of the upper layer and decomposes the dry MSW of the lower level [0062] g. The MSW turns in to ceramic ash due to decomposition caused by immense heat and some non hazardous gas emits in the process [0063] h. Flue gas is further filtered by different equipments provided at the outlet to exhaust clean gas and subsequently emitted to atmosphere from the chimney [0064] i. The wet MSW after dehumidification enters in to the high temperature lower zone of vassal to get converted further in to ceramic ash after due decomposition.

[0065] The system is supported with control panel, thermocouple, temperature indicator, GPS locator, solar panel and power storage battery bank, Programmable Logic Controller (PLC) etc. designed to increase applicability of the system in all type of circumstances. Solar panel produces solar energy as a natural renewable energy source and power storage or battery bank is used when there is power cut or no electricity. Furthermore, the system comprises thermocouple that indicates accurate and real time temperature measurements

[0066] The system comprises digital and intelligent support to keep continuous check and alert of the status of the process and other important parameters. Control panel with digital display shows the location of system, real time temperature measurements, opening of plasma generators, parameters of ambient atmosphere like temperature, humidity etc., and Sim-card with Wi-Fi connectivity for data transfer facility.

C] Automatic operation of machine

[0067] a. Bin lifter lifts up solid waste and dump waste in to the system through waste inlet door/lid [0068] b. Electrical actuator automatically operates opening and closing of waste inlet lid [0069] c. Mechanism commences with ball valve and plasma generator by opening of the motorized ball valve [0070] d. Ball valves and Plasma generator actuated by supply of electrical signals, allow air through rare earth magnets to produces ionized air to create plasma in the body. [0071] e. Programmable Logic Controller (PLC) of the Control panel is programmed to sense real time temperature for creating and stabilizing plasma generation required for decomposition of waste [0072] f. Depending upon the quantity and moisture content of the solid waste inserted in the system Effective decomposition continues at preferred temperature by automatic control of plasma generator through Programmable Logic Controller (PLC). [0073] g. Liberation of emission gases passing through filters and expelled out from chimney