OPTICAL PROPERTIES AND METHODS FOR UV TREATMENT
20220395597 · 2022-12-15
Inventors
Cpc classification
F21V3/0625
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/0615
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61L2202/11
HUMAN NECESSITIES
F21V9/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A UV light medium can be enhanced to provide specific optical properties that assist in distributing UV light from a UV source to achieve a defined UV light pattern and effective UV disinfection. The properties of the UV light medium can be selected and enhanced by loading the medium with additives, applying a UV blocking pattern, varying the UV light medium material type, thickness, shape, layering, or surface texture. The medium can be any material subject to UV light during a UV treatment or disinfection process. The UV light medium can create a generally uniform UV light pattern that reduces UV hot spots. The UV light medium can diffuse UV light at a target area to enables more robust disinfection with the same or lower UV source intensity.
Claims
1. A UV disinfection device comprising: a housing; a UV-C source installed within said housing, said UV-C source configured to emit UV-C light for disinfecting a target disinfection area outside of the UV disinfection device; a reflector installed within said housing, said UV-C reflector configured to reflect UV-C light emitted from said UV-C source; a lens joined with the housing and positioned between said UV-C source and the target disinfection area outside of the UV disinfection device, wherein said lens is configured to generate a generally uniform UV-C light pattern.
2. The UV disinfection device of claim 1 wherein the UV-C lens is a fluoropolymer material loaded with SiO.sub.2 microparticles.
3. The UV disinfection device of claim 1 wherein the UV-C lens has a variable thickness.
4. The UV disinfection device of claim 1 wherein said UV-C lens is a fluoropolymer material loaded with SiO.sub.2 microparticles and said UV-C lens has a variable thickness, which in combination contribute to said UV-C lens configuration that said relatively uniform UV-C light pattern.
5. The UV disinfection device of claim 1 wherein an internal surface of the UV-C lens includes a UV blocking pattern.
6. The UV disinfection device of claim 1 wherein an external surface of the UV-C lens is textured.
7.-25. (canceled)
26. A UV disinfection device comprising: a housing; a UV-C source installed within said housing, said UV-C source configured to emit UV-C light for disinfecting a target disinfection area outside of the UV disinfection device; a reflector installed within said housing, said UV-C reflector configured to reflect UV-C light emitted from said UV-C source; a lens joined with the housing and positioned between said UV-C source and the target disinfection area outside of the UV disinfection device, wherein said lens is configured to generate a generally uniform UV-C light pattern; a composite lens joined with the housing and positioned between said UV-C source and the target disinfection area outside of the UV disinfection device, wherein said composite lens is configured to produce a UV light pattern with reduced intensity closer to the UV source and provide an overall energy output pattern to a target distance and dosage with a generally uniform intensity pattern, the composite lens including: a primary lens with a first UVC transmissivity level; a secondary lens with a second UVC transmissivity level greater than the first UVC transmissivity level; wherein the primary and secondary lens cooperate to reduce or prevent UV hot spots during normal us of the UV disinfection device.
27. The UV disinfection device of claim 26 wherein the UV source is positioned offset from the target disinfection area and the disinfection device, including the composite lens, is positioned at a non-perpendicular angle relative to the target disinfection area.
28. The UV disinfection device of claim 26 wherein the properties of the primary and secondary lens material are selected by one or more of loading the primary and secondary lenses with additives, applying different UV blocking patterns to the primary and secondary lenses, varying one or more of material type, thickness, shape, and surface texture of the primary and secondary lenses.
29. The UV disinfection device of claim 26 wherein the lens material of the primary and secondary lenses are loaded with different amounts of additives providing different light diffusal properties.
30. The UV disinfection device of claim 26 wherein the primary and secondary lenses are joined and wherein the position of the secondary lens is offset with respect to the primary lens in order to generate a generally uniform UV light pattern when the composite lens is installed in a UV disinfection device oriented at an angle with respect to a target disinfection surface.
31. The UV disinfection device of claim 26 wherein the secondary lens is an insert held in place by the primary lens with a pair of fingers that at least partially surround the secondary lens.
32. The UV disinfection device of claim 26 wherein the primary lens is generally cuboid shaped and the secondary lens is generally in the shape of an elliptical cylinder.
33. The UV disinfection device of claim 26 wherein the primary lens includes a supplemental prism that juts inward away from the target disinfection area configured to creating a more uniform light distribution at the target disinfection area.
34.-94. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE CURRENT EMBODIMENT
[0063] A. Overview
[0064] The present invention relates to improvements associated with distributing UV light, including without limitation various enhancements to an ultraviolet (“UV”) light medium, such as loading additives that change the optical characteristics of the medium, selectively varying the physical characteristics of the UV light medium including the type of material, thickness, shape, layering, or surface texture, application of a UV blocking pattern, or any combination thereof.
[0065] UV light can cause a photochemical effect within some polymer and other types of structures, which can cause degradation of the material. As a result, the color of the material can change and the exposed surface can become brittle. Fluoropolymers such as FEP, PFA, and PTFE, and some other polymers are generally resistant or immune to this photochemical effect, at least with respect to UV-C energy in the 100-280 nm range, which is the UV energy often used in UV disinfection/treatment. Lenses, device housings, and user interfaces designed to be subject to UV light can be manufactured out of materials that are resistant or immune to the negative effects of UV light. The properties of these materials can be altered to provide lenses, housings, and user interfaces that are resistant or immune to the negative effects of UV light and also have a set of desired optical properties, such as a desired diffusal level, reflectivity, and UV-C transmissivity. Higher wavelengths from 280 to 400 nm can also be used but may involve longer dosage contact times—the basic principles described herein still apply.
[0066] Some embodiments of the present invention relate to various ways to alter optical properties of materials used for disinfecting devices. These materials are designed to improve the device while protecting the user from UV energy. Some of the elements described in this disclosure enable more reliable UV disinfection. Automating or semi-automating disinfection can provide faster and more controlled disinfection—new materials with enhanced optical properties compliment these disinfection systems by providing less destructive and more efficacious solutions. Embodiments of the present invention provide solutions for energy distribution reducing or eliminating areas for bacterial and pathogens to grow while more effectively using the available energy and limiting hot spots across the surface. Some embodiments of the present invention can also limit the destructive forces of UV-C on materials it encounters and also change the UV exposure equation. Some embodiments of the present invention also relate to UV transmissive materials and usage. Lenses and surfaces can provide enhanced UV treatment.
[0067] Some embodiments of the present invention leverage the inverse square law, which dictates that the energy toward the center of a UV source has more intense emissions than the energy farther away from the UV source. Some embodiments reduce the UV energy near the center of the UV source being delivered to a surface, for example by selectively blocking, reflecting, or absorbing UV energy. Energy at the center of the lamp can be upwards of 160 μW/cm.sup.2 or more at the surface while around 6 μW/cm2 at the edges. By reducing the intensity from the 160 μW/cm.sup.2 range to the 80 μW/cm.sup.2 range, the UV light exposure time can be increased. That is, the intensity or irradiance of the UV source can be measured in terms of radiometric flux per unit area, sometimes referred to as flux density. The materials can be altered to change the optical properties. For example, using nanoparticles or microparticles the mean size particle distribution can be controlled and the amount of energy that can move through the material can be changed. This can be combined with various sensors and user interface devices such as touch sensors, kiosks, and touch screens. UV light mediums such as quartz, custom glass, plastics, films, and tubing can have their optical properties selected depending on the application and desired UV light distribution. For example, additives can be added and loaded into the UV light medium itself or a coating on the UV light medium, or an absorbing or reflective blocking pattern can be applied or printed to a surface of the UV light medium based on the level and type of optical control desired.
[0068] It should be noted that the same design methodologies to provide a lens that outputs a particular UV-C energy pattern distribution can also be utilized to provide specific and tailored general lighting. For example, a visible light medium can have its optical properties selected depending on the application and desired visible light distribution. For that matter, it should be understood that a single light medium can have a set of optical properties selected to provide both desired visible light distribution and UV light distribution. This can be attained by a single blocking pattern that blocks light within both the visible light spectrum (˜380 nm-˜740 nm wavelength) and the UV spectrum (˜10 nm-˜400 nm wavelength). In some embodiments, two different blocking patterns having different optical properties may be joined to the lens—the patterns can be isolated or overlapping and the properties of the patterns at the intersection can be specifically tailored to provide a desired composite set of optical properties. In this way, a light medium that outputs a particular UV-C light pattern distribution and visible light pattern distribution can be provided that enables general lighting, human machine interface feedback, and disinfection all through the same optic or lens. In essence, the optic can be tailored to provide multimode lighting and disinfection. For example, work lights, status indicators, and UV disinfection energy can all be provided through the same lens that includes a blocking pattern effective to limit UV and visible light intensity to desired levels, such as a generally uniform intensity across the lens output for preventing or reducing discoloration or a generally uniform intensity at a target area. As another example, the blocking pattern can be configured to provide the uniform intensity with regard to UV light, while providing a different application with respect to visible light, such as outlining or highlighting a particular area or set of areas, or blocking all but certain wavelengths of light at specific areas of the lens in order to allow transmission of certain colors through the particular areas.
[0069] The first inventive aspect of this disclosure is a UV-C lens for cleaning/disinfecting and sealing. UV disinfection devices, such as medical devices, can be rated with IPC ratings for dust and water intrusion. A lens embodiment of the present invention can increase reliability and IPC ratings for dust and water intrusion. The lens can include a thin fluoropolymer film that enhances UV transmissivity and lengthens the life of the disinfection device. While all lenses and lamps of a disinfection device have a finite life with an intensity/transmissivity curve that changes over the life of the device, the current embodiment compensates for those changes by selecting the properties of the lens according to both the UV lamp life as well as the material life. That is, by plotting intensity profiles over the life of the disinfection device, the optical properties of the disinfection device can be selected to compensate for the changes that occur over the life of the lamp and the changes that occur over the life of the device due to the materials used in the design. For example, materials such as fluorinated ethylene propylene (“FEP”) or Silicone MS-1002 can be utilized to manufacture the UV-C lens with the appropriate optical properties that also account for the intensity/transmissivity curve that changes over the life of the device. Some embodiments include a UV-C transmissive lens manufactured from silicon or borosilicate glass. UV transmissive film can act as a lens and seal the components within the housing of the disinfection device protecting the components from the environment and the environment from the components.
[0070] The continuum of purity from quartz (generally UV transmissive) to different levels of borosilicate glass (generally UV opaque) enable designer glass that provides a desired level of transmission and internal reflection within the glass. Gorilla® Glass, available from Corning Inc., and other high end compositions, for example, can be designed to have a transmission portion while having an internal reflective portion by enabling the mean particle size distribution of the UV reflective particles to be suspended as a product of design. The second inventive aspect of this disclosure is an additive loaded into the UV light medium to alter the optical properties in a desired fashion. The additive can be particles loaded by weight into the UV light medium. The particles can have different characteristics, such as by filtering, purity, reflecting, or absorbing UV light, for example UVC light. The type, purity, mean particle size distribution, size, density, shape, and amount of the particles loaded into the UV light medium can affect the overall optical properties of the UV light medium. When nanoparticles or micro-particles are used in the UV light medium, such as plastic, various optical properties are provided. The particles, when struck with UV energy, can act to redistribute the UV energy effectively and safely. For example, where the UV light medium is a product subject to UV light for disinfection, the particles can assist in diffusing the UV light around the surfaces of the product. Or, where the UV light medium is a UV opaque or partially UV non-transmissive surface, the particles can assist in diffusing the UV light across the surface. The reflective properties of the particles can allow the UV light medium to have different reflective properties allowing varied energy to move through the surface. The particles can also provide a light scattering effect that assists in disinfection. For example, in one embodiment, 30 micrometer SiO.sub.2 micro-beads can be loaded at 30% by weight into a UV transmissive light medium. As another example, a UV light medium can be manufactured from Silastic™ MS-1002 Moldable Silicone, available from Dow Corning, with a 30% loading by weight of 30 um SiO.sub.2 micro-beads (filler=30%, MOS=70%). The additives can also have antimicrobial properties, for example the SiO.sub.2 additive can include copper or another antimicrobial element. By loading the UV light medium with SiO.sub.2 with copper, the UV light medium will have increased diffusal properties as well as antimicrobial properties.
[0071] The third inventive aspect of this disclosure involves limiting UV-C hot spots. UV-C hot spots can deform, change, damage, or discolor the UV lens in a disinfection device or equipment at the target disinfection area. By selecting the optical properties of the UV lens or the material subject to UV light, the UV-C hot spots can be reduced or eliminated. In one embodiment, a UV blocking pattern can be printed on the interior of a plastic lens using UV-C reflective or absorbing materials. This blocking pattern helps to apply inverse square expectations over a surface and distance. One result of the use of the UV blocking pattern, for example printed on the lens, is to reflect unneeded energy from the surface back to other points of treatment. The UV blocking pattern can also serve as a way to evenly age the materials as opposed to having hot spots that age faster and are highly noticeable on light-colored products.
[0072] The fourth inventive aspect of this disclosure involves distribution of UV energy, for example UV-C energy. The UV light medium can be enhanced to provide desired distribution of UV energy to a target disinfection area in a specified pattern. In one embodiment, the UV light medium can be enhanced to provide a generally uniform light pattern. The UV light medium can be enhanced in a variety of different ways including, without limitation, loading the UV light medium with additives, varying the type of UV light medium material, thickness, shape, layering, or surface texture, application of a UV blocking pattern, or any combination thereof. In one embodiment, to distribute UV-C evenly through layers of materials and over a surface with varied distances from the lamp involves a thoughtful design process utilizing many tools to best deliver uniform energy over that surface. Thickness of material can also be used to regulate UV-C intensity to form a pattern of diffused energy with substantially uniform intensity. Essentially, the UV light medium can be enhanced to act as a UVC diffuser. One UV light medium can act as a direct diffuser, for example a blocking plastic, or multiple UV light mediums can be layered to provide a desired UVC light diffusal effect in total through the layers. A UV opaque layer can be etched or drilled, for example laser etched or laser drilled with a pattern of holes, to create a desired lens pattern. The UV opaque layer can be paired with a UV transmissive layer, for example any of the UV transmissive layers discussed herein, to provide a multilayer UV lens having a desired set of characteristics and UV transmission properties.
[0073] The fifth inventive aspect of this disclosure involves materials for UV distribution. Plastic injected PerFluoroAlkoxy (“PFA”) can be used as a UV light medium for UVC transmission, such as a UV light lens, UV light transmissive housing, or UV light transmissive skin (e.g., a skin that transmits UV light across an outer surface, such as a device or counter-top). Other fluopolymers such as fluorinated ethylene propylene (“FEP”) or polytetrafluroethylene (“PTFE”), can also be utilized as a UV light medium. The thickness of the material is one factor in the transmissive characteristics of the material. Generally, the thinner the material, the more UV transmissive. The surface of the material can be textured to increase UV scattered reflection, for example, the inner surface of a lens may be textured to diffuse or scatter the UV light being input into the lens. The inner surfaces may also be coated with a material having UV reflective properties to protect the device from UV exposure and also provide a good dispersion and reflection of the UV light. In some embodiments, one or more surfaces can be both textured and coated with a reflective material or other UV light altering material. For example, in one embodiment, the UV skin for a counter-top can include additives loaded into the skin to alter the optical properties in a desired fashion. The additive can be particles loaded by weight into the UV skin or the underlying substrate. The particles can have different characteristics, such as by filtering, reflecting, or absorbing UV light, for example UVC light. The type, size, density, shape, and amount of the particles loaded into the UV light medium can affect the overall optical properties of the UV skin. When nanoparticles or micro-particles are used in the UV skin, such as plastic, various optical properties are provided. The particles, when struck with UV energy, can act to redistribute the UV energy effectively and safely. For example, where the UV skin is a product subject to UV light for disinfection, the particles can assist in diffusing the UV light around the surfaces of the product or across the surface. Or, where the substrate is a UV opaque or partially UV non-transmissive surface, the particles can assist in diffusing the UV light across the surface. The reflective properties of the particles can allow the UV skin to have different reflective properties allowing varied energy to move through the surface. The particles can also provide a light scattering effect that assists in disinfection. For example, in one embodiment, 30 micrometer SiO.sub.2 micro-beads can be loaded at 30% by weight into a Formica counter-top. As another example, a UV light medium can be manufactured from Silastic™ MS-1002 Moldable Silicone, available from Dow Corning, with a 30% loading by weight of 30 um SiO.sub.2 micro-beads (filler=30%, MOS=70%). The additives can also have antimicrobial properties, for example the SiO.sub.2 additive can include copper or another antimicrobial element. By loading the UV skin with SiO.sub.2 with copper, the UV skin will have increased diffusal properties as well as antimicrobial properties. For example, a Formica or other non or less-UV transmissive material counter-top loaded with these additives can alter the optical properties such that when UV light is shined on the counter-top the UV light diffuses across the counter-top surface instead of being absorbed or reflected off the surface.
[0074] The sixth inventive aspect of this disclosure involves using UV-C transmissive fibers in woven textiles for enhanced UVC disinfection. Polyesters and other plastics are used today in textiles for added stability and wear performance. UV transmissive materials, such as PFA, FEP, and PTFE, can be utilized with common textile materials to create enhanced fibers or filaments with these UV transmissive materials, which provide UV distribution in the completed textile product, such as a lab coat or seating. Using a percentage of these fibers within the textile helps UV light to penetrate the fabric and treat any biological activity trapped within the fabric by light piping UV-C light deeper into the fabric. For example, a UV transmissive fiber or filament can be mixed with other materials like cotton to create a fabric with increased UV transmissive characteristics that enhance disinfection of the product when subjected to UVC light. The enhanced fibers can be made in various sizes for flexibility and wear characteristics.
[0075] The seventh inventive aspect of this disclosure involves using reflective additives for UV light distribution. Reflective nano- or micro-particles can enhance UV distribution, and specifically UV-C light distribution. A particular device subject to UV energy for disinfection may contain layers and parts where different factors are balanced in order to maintain proper UV light dosage, safety and exposure parameters, and optical appeal. TO or aluminum particles can be used to reflect UV-C and provide a surface like effect for distribution as well as a filtering effect by proportion.
[0076] The present invention is described in the context of various exemplary devices, materials and constructions. It should be understood that the various aspects of the present invention are not limited to illustrative examples provided in this disclosure. Instead, the various aspects of the invention can be implemented in a wide variety of alternative embodiments as described in more detail below. Directional terms, such as “vertical,” “horizontal,” “top,” “bottom,” “upper,” “lower,” “inner,” “inwardly,” “outer” and “outwardly.” are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
[0077] U.S. Pat. No. 9,242,018 to Cole et al., which is entitled “PORTABLE LIGHT FASTENING ASSEMBLY” and issued on Jan. 26, 2016; U.S. Pat. No. 9,974,873 to Cole et al., which is entitled “UV GERMICIDAL SYSTEM, METHOD, AND DEVICE THEREOF” and issued on May 22, 2018; International application No. PCT/US2019/023842 to Baarman et al., which is entitled “DISINFECTION BEHAVIOR TRACKING AND RANKING” was filed on Jun. 10, 2019; and International application No. PCT/US2019/036298 to Baarman et al., which is entitled “MOBILE DEVICE DISINFECTION” was filed on Jun. 10, 2019 are incorporated herein by reference in their entireties.
[0078] B. Lens with UV Blocking Pattern
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[0080] The front lens 106 includes a UV blocking pattern 108 that is reflective to UVC for optimizing UVC distribution. In the current embodiment, the UV blocking pattern 108 is a UV transmissive film with a printed pattern that is applied to the internal surface of the lens 106, closest to the UV source when installed. The lens utilizes a printed pattern that is optimized by evaluating the intensity over the surface and limiting the energy in the most intense areas to better balance the energy across the surface. In the current embodiment, the blocking pattern 108 is printed with TiO.sub.2 inks that enable the blocking of energy and reflection of UVC energy back toward the reflector 104.
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[0084] The UV blocking pattern created in the UV opaque layer 308 can be defined by the portions removed from the UV opaque layer 308. In particular,
[0085] The UV opaque layer can be essentially any UV opaque material. In particular, the UV opaque material may be opaque to light in the entire ultraviolet spectrum (e.g. 10-400 nm). In some embodiments the UV opaque material is opaque to UVA (˜315 nm-˜400 nm) UVB (˜280 nm-˜315 nm) and UVC (˜100 nm-˜280 nm). The UV opacity of the material can depend on the composition of the material and its thickness. The composition and thickness can be adjusted based on a UV transmission curve to ensure that a particular material having a particular thickness is opaque to particular wavelengths. In addition, impurities and additives can also have an effect on opacity and other characteristics of the UV opaque material. Borosilicate glass and silicone tubing are two examples of UV opaque material.
[0086] C. Composite Lens
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[0088] In the depicted embodiment, the secondary lens 504 is joined to the primary lens in an offset position with respect to the primary lens 502. Perhaps as best seen in
[0089] The composite lens 500 can be incorporated into a disinfection device that can produce generally uniform light distribution at a target disinfection area 410. The composite lens 500 can be configured with respect to a disinfection device 400, including the UV source 406, reflector 404, and disinfection device housing 402, to reduce the intensity closer to the UV source 406 and provide an overall energy output pattern to a target distance and dosage with a generally uniform intensity pattern, that is an intensity pattern relatively more uniform than without the composite lens. The generally uniform intensity pattern can be provided even where the distances between the UV source and the target area are not uniform, that is, where certain portions of the target disinfection area 410 are closer or farther away from the composite lens. In the depicted embodiment, the disinfection device 400, including the composite lens 500 is oriented at an angle relative to the target disinfection area. The target disinfection area 410 at surface 408 is relatively flat, however, in alternative embodiments the surface may not be flat. For example, the target disinfection 410 area may include a portion of a surface along with any equipment surfaces setting on the surface in the path of the UV light output from the composite lens. Referring to
[0090] The characteristics of the composite lens 500, including the amount and type of additives in the primary and secondary lenses, can be selected or adjusted according to the shape and distance of the composite lens from the UV source, the respective distances of the lenses to the target disinfection area, the angle of the composite lens relative to the UV source, the angle of the composite lens relative to the target disinfection area, the shape of the reflector, the distance between the composite lens and the reflector, or a combination thereof. The characteristics can be selected or adjusted according to a measured or simulated UV light output mapping of the UV source. For example, the characteristics can be selected or adjusted based on how the UV light from the UV source travels through the composite lens 500. The characteristics can also be selected or adjusted based on the pattern of UV light at a target disinfection zone
[0091] The primary lens 500 of the depicted embodiment include a supplemental prism 506 that juts inward away from the target disinfection area. The supplemental prism 506 captures additional UV light that otherwise would not be directly incident with the UV lens 500 and directs it toward the target disinfection area. The supplemental prism assists in creating a more uniform light distribution at the target disinfection area. For example, the supplemental prism can increase the UV light intensity at areas of the composite lens more distant to the UV source and in turn, more distant locations of the target disinfection zone relative to the disinfection device. The supplemental prism may share characteristics with the primary lens or may have a different set of characteristics, including a different type and loading of additives.
[0092] D. Variable Thickness Lens
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[0096] One of the features that contributes to the diffusal characteristics of lens 700 are the set of teeth on the output face of lens 700. In the current embodiment, there are seven triangular shaped teeth. The shape, width, orientation, and spacing between the teeth can all contribute to the UV light pattern produced by the UV disinfection device with the lens installed. Another feature that contributes to the diffusal characteristics of lens 700 is its thickness and the curvature of the input and output faces of the lens.
[0097] Other features, separate from the characteristics of the lens 700 can also contribute to the diffusal characteristics of the UV light pattern output by the UV disinfection device. For example, the physical location and orientation of the lens 700 relative to the other UV disinfection device components, such as the UV source, the UV source characteristics, the characteristics, orientation, and placement of the UV reflector, if one is included in the UV disinfection device. In addition, the orientation and distance to the target disinfection area also factor in to the intensity mapping of the target disinfection area. In some embodiments, the UV disinfection device may be mounted in a fixed position. In alternative embodiments, the UV disinfection device shade housing, including all of its components may be rotatably mounted. The rotational mount may allow the UV disinfection device to selectably move between a fixed number of orientations. The various features of the UV disinfection device, including the UV source, the lens 700 can be selected such that the UV light pattern produced by the UV disinfection device can provide a desired UV light pattern at a target disinfection area between a minimum and maximum intensity at all of the UV disinfection device fixed orientations. In some embodiments, the UV disinfection device may provide a generally homogenous UV light pattern between a first range of intensities at a first orientation and provide a generally homogenous UV light pattern between a second range of intensities at a second a second orientation. The two ranges may overlap. In this way, the UV disinfection device can provide a generally uniform UV light intensity output pattern to a first target disinfection area and a second target disinfection area where the first target disinfection area is larger than the second target disinfection area.
[0098] The various features of the lens 700 can be selected such that for a given UV source a threshold maximum intensity is not exceeded ensuring there is no or limited damage/discoloration to the UV disinfection device and any equipment at the target disinfection area. In addition, the various features of the lens 700 can be selected such that for a given UV source a threshold minimum intensity is exceeded to ensure there is sufficient UV dosage to achieve disinfection goals. The various features of the lens 700, in concert with the UV source can cooperate to provide a UV light pattern to a target disinfection area that simultaneously exceeds a UV-C threshold minimum intensity value and also does not exceed a threshold UV-C maximum intensity value. That is, for a target disinfection area, such as the area shown in
[0099] Referring to
[0100]
[0101] E. UV Transmissive Film
[0102] A UV transmissive film can be applied to a device or surface to improve UV disinfection of the device or surface. The optical properties of the UV transmissive film can be selected by loading the film with additives, applying a UV blocking pattern, varying the film material type, thickness, shape, layering, or surface texture, or any combination thereof.
[0103] In one embodiment, depicted in
[0104] In another embodiment, depicted in
[0105] In another embodiment, depicted in
[0106] Perhaps as best shown in the exploded perspective view of
[0107] The UV light source 212 can project an illumination pattern toward a target disinfection area 204. The disinfection device 200 can be configured such that the UV light source 212 projects an illumination pattern that substantially corresponds to an expected target disinfection area 204, such as the touch surface of a human interface device, for example keyboard 202 as shown in
[0108] The UV illumination pattern can also be influenced and defined, at least partially, by any optics in the path of the UV light projection, such as reflector 222, lens 226, louvers 224, louver frame 228, eyebrow 225, nose 235, or any combination thereof. The optics, either alone or together in various combinations, can perform a variety of different functions including UV pattern control, UV pattern shaping, UV pattern extension, UV pattern redirection, UV pattern exclusion, UV intensity limiting, UV intensity smoothing, UV line of sight limiting, and UV dosage control. These functions can be achieved by forming the various components from UV transmissive, UV transparent, UV reflective, UV opaque materials, or combinations thereof, such as various polymer, metal, composites, or other materials. The optics can perform these various functions in a variety of different ways, for example by obstructing UV light, reflecting UV light, refracting UV light, absorbing UV light, redirecting UV light, occluding UV light, or any combination thereof. The UV illumination pattern received at the opening 208 after passing through the UV lens 226 can be occluded by one or a combination of multiple different optical occlusions positioned within the opening 108 including the louvers 227, louver frame 228, eyebrow 225, occlusion plate 234, and reflective fins 236. That is, the UV illumination pattern output by the disinfection device can be shaped by a UV-C illumination pattern shaping system that extends from the opening 208. The UV-C illumination pattern shaping system can include one or more of louvers 127, louver frame 128, eyebrow 125, occlusion plate 134, and reflective fins 136. Specifically, the UV-C illumination pattern shaping system can receive UV-C light from the opening 108 and shape the UV-C illumination pattern into a shaped UV-C illumination pattern for casting on to an expected target disinfection area or surface. The shaped UV-C illumination pattern can be shaped to have characteristics such that when cast onto the expected target disinfection surface or area the resultant UV-C illumination pattern on the area or surface has a generally uniform intensity. That is, the shaped UV-C illumination pattern characteristics account for the orientation and position of the disinfection device relative to the expected target disinfection area and the disinfection device includes optic features, such as the UV-C illumination pattern shaping system extending from the housing to adapt the UV light to provide the shaped UV-C illumination pattern such that when cast on the expected target disinfection surface at the expected distance and position relative to the disinfection device, the UV illumination pattern is relatively uniform.
[0109] The uniformity of the intensity of a UV light pattern cast by a disinfection device can vary depending on a number of different factors. Two such factors are the characteristics of the UV light pattern output from the disinfection device and the distance to the target disinfection area. It is worth noting that the contour of the target disinfection surface can affect the distance and therefore the ultimate intensity at the target disinfection area. Distance is a factor because of the inverse square law, as discussed herein, which essentially states that illumination intensity changes in inverse proportion to the square of the distance from the source. In simple terms, for a given illumination pattern, as the distance from the source doubles, the light intensity falls off by four times. This means that for a plane adjacent to an omnidirectional light source, the light pattern on the plane will tend to have highest intensity where the light source is closest and then quickly fall off in all directions away from that point because as distance between the light source and the plane increases, the intensity of the light will drop.
[0110] In practice, the intensity of a UV illumination pattern is more complex. The UV source may not be omnidirectional and the target disinfection area likely is not a plane adjacent to the source. The UV source may include multiple discrete sources, the shape of the source may be elongated, the UV light may interact with a reflector, a lens, an occlusion, directional louvers, or a combination thereof. For example, where the UV lamp is elongated, the UV light pattern tends to have highest intensity in the middle, with the intensity fading quicker in the longitudinal directions than in the latitudinal directions due to the elongated shape of the lamp. Further, the UV source may be offset and cast its pattern at a downward angle toward a target disinfection area. The target disinfection area may itself have a varied contour, such as a keyboard, mouse, or other type of irregular surface. Further, the optical properties of the lens can have a meaningful influence on the path of the UV light. Accordingly, to provide a relatively uniform intensity at a target disinfection area, the UV illumination pattern output from the disinfection device likely will have a non-uniform intensity pattern—and more particularly, a UV illumination pattern with a non-uniform intensity selected such that the UV illumination pattern once it reaches an expected target disinfection area will have a generally uniform intensity given the expected target disinfection area being within a certain distance with respect to the disinfection device and certain orientation with respect to the disinfection device.
[0111] For example, the disinfection device can be configured to provide a UV illumination pattern that produces a relatively uniform intensity pattern at an expected disinfection area where the disinfection device is disposed a few centimeters above the edge of the expected target disinfection area and the opening is angled downward at about 30-45 degrees toward the expected target disinfection area. Of course, the disinfection device can be configured to output a different UV illumination pattern that produces a relatively uniform intensity pattern where the disinfection device is disposed at a different height and different orientation relative to a different expected target disinfection area. That is, for a range of heights and orientations relative to an expected target disinfection area (e.g., a flat surface, an inclined surface, a keyboard and mouse, a keyboard alone, a desk surface with various accessories, a chair, a cabinet, a handle, a cart, a phone, a sink, a countertop, or essentially any other area or surface where the disinfection device may be installed to provide repeatable automated disinfection) the optical lens 226 can impact the UV light such that the UV illumination pattern cast on the expected target disinfection area has uniform intensity. Further, the optical occlusions, if any, e.g., louvers, eyebrow, and occlusion plate, occlusion plate with or without apertures, and occlusion plate with fins reflector or not, and any combination thereof, can occlude a portion of the UV light such that the UV illumination pattern cast on the expected target disinfection area has uniform intensity. It should be understood that uniform intensity does not require all intensity values to be precisely equal, but rather that the intensity at the expected target disinfection area is substantially more uniform than without the optical occlusion or UV lens. In one example, the expected target disinfection area is a keyboard and the UV disinfection device is mounted a few centimeters above the top of the keyboard (for example, as shown in
[0112] A reflector 222 can be interposed between the circuit board 220 and the UV light source 212 to protect the circuit board 220 from exposure to UV light and reflect UV light toward the opening 208 in the housing. The reflector 222 can include retaining members 221 that pinch the edges of the circuit hoard 220 fixing the reflector in place within the housing 206. The shape, size, reflectivity, and other characteristics of the reflector can vary depending on the application and depending on the characteristics of the other components. In the current embodiments, the reflector 222 forms an arc around the length of the UV source such that a majority of the UV light emitted by the UV source 212 is directed toward aperture 208.
[0113] A UV lens 226 having a defined set of optical properties that influence the UV illumination pattern can be disposed on the disinfection apparatus 200 between the UV light source 212 and the target disinfection area 204. In the current disclosure, the UV lens 226 is a flexible UV film 226 that covers the opening 208 and is adhesively coupled or to the internal surface of the lower portion of the housing 216 to seal the internal cavity of the housing 206, held in place by the interaction between the various components within the housing, or otherwise held in place such that it creates a seal between the opening 108 and the internal cavity of the housing 206. The UV lens 226 can be configured to direct UV light from the UV light source 212 through the opening 208 generally, and more specifically through the spacing between the louvers 224.
[0114] In some embodiments, the UV lens 226 is a flexible UV film 226 that covers the opening 208 and is adhesively coupled or to the internal surface of the lower portion of the housing 216 to seal the internal cavity of the housing 206, held in place by the interaction between the various components within the housing, or otherwise held in place such that it creates a seal between the opening 108 and the internal cavity of the housing 206. The UV lens 226 can be configured to direct UV light from the UV light source 212 through the opening 208 generally, and more specifically through the spacing between the louvers 224.
[0115] The seal provided by the UV lens 226 provides protection. For example, should a component break within the housing 206, the UV film 226 can prevent broken component pieces from falling out as well as gas or liquid from leaking out of the cavity of the housing through the opening 208. The UV film 226 can also prevent unwanted foreign objects or fluids from reaching the components in the internal cavity of the housing 206.
[0116] The properties of the UV lens 226 can be selected and enhanced by loading the lens with additives, applying a UV blocking pattern, varying the UV lens material, thickness, shape, layering, surface texture, or any combination thereof. The optical properties for the UV lens can assist in distributing the UV light in a generally uniform UV light pattern across the target disinfection area 204. A more uniform UV light pattern can reduce or prevent UV hot spots, which can cause discoloration or other damage from forming on the UV lens or at the target disinfection area. Some embodiments provide a UV lens with diffusal properties that cause the UV light to diffuse or disperse across the surface of the target disinfection area, such as a user interface surface.
[0117] A louver system 224 including a louver frame 228 and directional louvers 227 can be disposed within the opening 208 in the housing 206 to influence the UV illumination pattern output by the disinfection apparatus 200. Referring to the sectional view of
[0118] The louver system 224 can cover, at least in part, the opening 208. Specifically, the opening 208 can be outlined by a louver frame 228 that can limit the direct line of sight from the UV light source 212 to the user and influence the UV illumination pattern output by the disinfection apparatus 200. The louver frame 228 can include an eyebrow 225 that projects from the front portion of the louver frame 228 in a direction away from the opening 208. Further, the louver frame 228 can support the louvers 227. The louver frame 228 of the illustrated embodiment separates the louvers 227 into three sets with two latitudinal frame sections 230 that span from the rear of the louver frame 228 to the front of the louver frame 228 where the eyebrow 225 is located. The thickness of the latitudinal louver frame sections 230 can vary from the rear to the front such that the thickness frame sections 230 create a flush surface with the bottom of the eyebrow 225. The two latitudinal frame sections 230 split the louvers 224 into three sets, two side sets of four louvers and a middle set of five louvers. The profile of the latitudinal frame sections 230 walls can be curved to influence the UV illumination pattern through the opening 208 and contribute to providing an increase in uniformity of the UV illumination pattern at the target disinfection area. For example, the profile of the latitudinal frame sections 230 in the depicted embodiment are generally concave. The louver frame 228 of the illustrated embodiment also includes longitudinal louver frame sections 232. These longitudinal louver frame sections 232 block UV light from exiting toward the rear of the opening 208, and specifically from the side-rear sections of the opening 108. The two longitudinal frame sections 232 span from one side of the louver frame 228 toward the middle of the louver frame to meet the latitudinal frame sections 230, respectively. The profile of the longitudinal frame sections 230 influence the UV illumination pattern through the opening 208 and contribute to providing an increase in uniformity of the UV illumination pattern at the target disinfection area. For example, the profile of the longitudinal frame sections 230 in the depicted embodiment are generally planar and block UV light closest to the target disinfection area that is apt to receive the highest intensity UV light from the source on account of being closer. Accordingly, the louver frame 228 covers portions of the opening 208 and influences the UV illumination pattern therethrough from the UV light 212. Alternative embodiments can have a different louver frame configuration and different configuration of louvers including additional, fewer, or no louvers and louver frame at all.
[0119] A UV opaque nose 235 can occlude a portion of the UV illumination pattern from opening 208. Blocking, reflecting, or absorbing a portion of the UV illumination pattern can increase the uniformity of the intensity of the UV illumination pattern at a target disinfection area. The UV opaque nose 235 is an application specific optic for controlling uniform dose. The nose is removable and replaceable element. Further, it can include a reflective surface for casting design specific patterns.
[0120] By positioning the nose 235 near the center of the opening 208, the highest intensity portion of the UV illumination pattern can be occluded. The resultant UV light pattern having two higher intensity side sections with a middle section that has no or low intensity in the middle. This intensity non-uniformity at the output of the disinfection device generally translates to an increase in uniformity at the target disinfection area. While such a UV light pattern may be an improvement over some UV light patterns, the nose 235 can include a variety of different features tailored to increase the overall intensity uniformity of the UV light pattern at the target disinfection area.
[0121] The shape of the nose can be tailored to limit UV intensity in the latitudinal direction as well as the longitudinal direction. In the depicted embodiment, it includes a generally isosceles trapezoid UV opaque plastic plate 234 with two UV opaque plastic fins 136 that extend from the trapezoid legs at about a 45 degree angle in a direction away from the midpoint of the disinfection device. Together with the louver frame sections 230, the UV opaque plate 234 occludes much of the middle portion of the UV illumination pattern output from the opening 208.
[0122] The plate 234 can include an aperture 242 to limit UV dosage over the occluded area. The aperture 142 can be configured to increase uniformity of intensity of the UV illumination pattern at an expected target disinfection area, for example an expected target disinfection area within a particular distance range away from the disinfection device where the disinfection device is oriented within a particular angle with respect to the target disinfection area. The aperture 242 can be configured by adjusting at least its size, shape, and positioning in the plate 234. For example, the aperture 242 can be latitudinally positioned toward the top third of the trapezoidal plate 234, and be a circular shape having a diameter of about 0.25 millimeters. In alternative embodiments, depending on the application including, for example, the expected position and orientation of the disinfection device, the aperture 242 can have a different size, shape, position, or any combination thereof. In the embodiment illustrated in
[0123] The fins 236 can be formed from a UV reflective material, include a layer of UV reflective material, or have a UV reflective coating on a base substrate that may or may not be UV transmissive such that the inwardly facing side of each fin that faces the opening 208 can reflect UV light incident thereto. The portion of UV light output from the opening 208 incident with the reflective fins influences the UV illumination pattern output from the disinfection device. to shape the UV pattern. For example, as shown in
[0124] The disinfection apparatus 200 housing 206 can include a coupling mechanism for attaching the disinfection apparatus to an attachment device. For example, the adjustable attachment device can be an adjustable attachment device as described in U.S. Pub. 2015/0297766, filed on Oct. 2, 2013, to Theodore John Cole, entitled PORTABLE LIGHT FASTENING ASSEMBLY, which is hereby incorporated by reference in its entirety. Alternatively, the attachment device can be non-adjustable after installation such that the orientation, height, and positioning of the disinfection apparatus is fixed at installation relative to the target disinfection area. The attachment device 210 may only attach at one end to the disinfection apparatus 210 and may be configured not to attach at the other end to a support structure, but instead form a self-supporting structure. For example, the attachment device can attach at one end to the disinfection device 200 and be configured as a table stand at the other end for placement near a target disinfection area, such as keyboard 202.
[0125] The disinfection apparatus 200 can include a circuitry for operation, including power circuitry, control circuitry, sensing circuitry, and communication circuitry. For example, the disinfection apparatus 200 can include circuitry incorporated into the various embodiments of the disinfection device 200 of the present disclosure and variations thereof as described in U.S. Pat. No. 9,242,018 to Cole et al., which is entitled “PORTABLE LIGHT FASTENING ASSEMBLY” and issued on Jan. 26, 2016; U.S. Pat. No. 9,974,873 to Cole et al., which is entitled “UV GERMICIDAL SYSTEM, METHOD, AND DEVICE THEREOF” and issued on May 22, 2018; International application No. PCT/US2019/023842 to Baarman et al., which is entitled “DISINFECTION BEHAVIOR TRACKING AND RANKING” was filed on Jun. 10, 2019; and International application No. PCT/US2019/036298 to Baarman et al., which is entitled “MOBILE DEVICE DISINFECTION” was filed on Jun. 10, 2019, which were previously incorporated by reference in their entireties. As another example, the disinfection apparatus 200 can include circuitry incorporated into the various embodiments of the disinfection device 200 of the present disclosure and variations thereof as described in, U.S. provisional patent application 62/985,976, filed on Mar. 6, 2020, to Baarman et al, entitled “UV DISINFECTION PLATFORM”, which is hereby incorporated by reference in its entirety.
[0126] The multilayer UV transmissive film, for example the multilayer UV transmissive medium 804 for the UV disinfection charger, the multilayer UV transmissive medium 1104, or UV film 226 may include two or more layers of materials that have UV transmissive properties. The UV transmissive medium 1104/804/226 can act as a UV transmissive skin or lens that enables transport and distribution of UV light for disinfection. For example, in some embodiments, the different layers can have different UV reflective characteristics, UV absorbing characteristics, UV transmission, or other UV light altering characteristics that cooperate to provide a desired UV light distribution that enables UV light to reach a target disinfection area with a desired intensity range.
[0127] The different characteristics of the different layers can be provided in a variety of different ways. The UV multilayer medium can have its optical properties selected by loading the different layers with different (or different amounts of) UV property altering additives, varying the thickness of the layers, applying a UV blocking pattern, varying the layer material type, varying the shape of the different layers, or varying the surface textures of any of the layer surfaces, or any combination thereof. By utilizing multiple layers the UV energy distribution characteristics of the surface can be enhanced such that UV light can reach areas that otherwise would be difficult to reach at the desired intensities, without having to increase the UV source intensity to a range that causes other issues.
[0128] While the UV multilayer medium can include any number of layers, many of the embodiments include a set of one or more transport layers and a set of one or more interface layers. A transport layer includes UV light properties that urge UV light input to the layer to transmit along the length of the film. An interface layer includes UV light properties for diffusing the UV light from the transport layer to the interface layer for disinfection. In one embodiment, different layers of the UV transmissive film/medium have different thickness and different loading of additives. In other embodiments, the different layers of the UV transmissive film/medium are made of different material having different UV light properties. The thickness, material, and loading of additives in the interface layer can be such that light received from the transport layer is diffused and reaches the external surface of the interface layer with a sufficient dosage to disinfect the exposed interface surface, including, for example, a device setting on that surface; such as where the exposed interface surface is a UV disinfection charger surface 804 and there is a device setting on that exposed interface surface. The thickness, material, and loading of additives in the transport layer can be such that given a defined UV light input, sufficient light is provided to the interface layer along the entire length of the UV medium/film such that after diffusal by the interface layer, there is sufficient UV light to disinfect the exposed surface (or the surface setting on the exposed surface), even at the distance farthest from the UV light input.
[0129] In some embodiments, the multilayer UV transmissive medium 110 may include two or more layers of materials that have different UV properties. Referring to the
[0130] The
[0131] In another embodiment, depicted in
[0132] F. UV Housing
[0133]
[0134]
[0135]
[0136]
[0137]
[0138] Directional terms, such as “vertical,” “horizontal,” “top,” “bottom,” “upper,” “lower,” “inner,” “inwardly,” “outer” and “outwardly,” are used to assist in describing the invention based on the orientation of the embodiments shown in the illustrations. The use of directional terms should not be interpreted to limit the invention to any specific orientation(s).
[0139] The above description is that of current embodiments of the invention. Various alterations and changes can be made without departing from the spirit and broader aspects of the invention as defined in the appended claims, which are to be interpreted in accordance with the principles of patent law including the doctrine of equivalents. This disclosure is presented for illustrative purposes and should not be interpreted as an exhaustive description of all embodiments of the invention or to limit the scope of the claims to the specific elements illustrated or described in connection with these embodiments. For example, and without limitation, any individual element(s) of the described invention may be replaced by alternative elements that provide substantially similar functionality or otherwise provide adequate operation. This includes, for example, presently known alternative elements, such as those that might be currently known to one skilled in the art, and alternative elements that may be developed in the future, such as those that one skilled in the art might, upon development, recognize as an alternative. Further, the disclosed embodiments include a plurality of features that are described in concert and that might cooperatively provide a collection of benefits. The present invention is not limited to only those embodiments that include all of these features or that provide all of the stated benefits, except to the extent otherwise expressly set forth in the issued claims. Any reference to claim elements in the singular, for example, using the articles “a,” “an,” “the” or “said,” is not to be construed as limiting the element to the singular.