Method for autonomous stable energy management of aircraft/spacecraft turbo-electric distributed propulsion (TEDP) systems
12007729 ยท 2024-06-11
Assignee
Inventors
- Marija Ilic (Sudbury, MA, US)
- Kevin Bachovchin (Jefferson Hills, PA, US)
- Sanja Cvijic (Arlington, MA, US)
- Jeffrey Lang (Sudbury, MA, US)
Cpc classification
B64D2221/00
PERFORMING OPERATIONS; TRANSPORTING
H02J1/16
ELECTRICITY
International classification
Abstract
Disclosed herein are methods and systems for modeling and controlling the disparate components (e.g. generators, storage, propulsors, and power electronics) that comprise an aircraft turbo-electric distributed power (TeDP) system. The resulting control system is hierarchical and interactive. Layer one is the physical electric power system. Layer three is an optimization system that determines set points for system operation. Layer two, in between layer one and layer three, includes nonlinear, fast, dynamic power-electronic controllers that hold the operation of the power system to the desired set points. Communication between these layers ensures feasibility and stability of the controlled operation. Simulations demonstrate that the resulting control system ensures stability and maximum efficiency.
Claims
1. A system for providing feasible and stable power to an aircraft, comprising: a turbo-electric distributed propulsion system (TeDP) having: one or more generator modules, wherein each generator module includes a respective generator and a respective rectifier having one or more pairs of switches; one or more propulsor modules, wherein each propulsor module includes a respective propulsor, a respective inverter having one or more pairs of switches, and a respective permanent magnet synchronous machine with a governor; a direct current (DC) link module consisting of a DC link electrically coupling the one or more generator modules to the one or more propulsor modules and a single capacitor; and a flywheel module electrically coupled to the DC link module, wherein the flywheel module includes a flywheel, having a flywheel module permanent magnet synchronous machine, and a flywheel module inverter having one or more pairs of switches; one or more nonlinear dynamic power-electronic controllers connected to the modules of the TeDP holding operation of the TeDP to one or more set points, the one or more controllers include: a respective generator controller for each generator module, wherein each generator module is controlled by adjustment of the switches in that generator module's rectifier; a respective propulsor controller for each propulsor module, and each propulsor module is controlled by adjustment of the switches in that propulsor module's inverter or speed adjustment through instructions to the governor; a DC link controller; and a flywheel controller; a Dynamic Monitoring and Decision System comprising the one or more nonlinear dynamic power-electronic controllers connected through one or more communication links to a software implemented optimization system; wherein the software implemented optimization system monitors the TeDP through the one or more controllers and determines the one or more set points; wherein each generator controller regulates real and reactive power out of the respective generator module, each propulsor controller regulates real and reactive power into the respective propulsor module, and the flywheel controller regulates reactive power into the flywheel module according to respective values specified by the one or more set points; and wherein the DC link controller gives a set point to the flywheel controller to regulate the DC link module voltage by regulating the flywheel module power.
2. A system for providing feasible and stable power to an aircraft, comprising: a turbo-electric distributed propulsion system (TeDP) comprising: one or more generator modules, wherein each generator module includes a respective generator and a respective rectifier having one or more pairs of switches; one or more propulsor modules, wherein each propulsor module includes a respective propulsor and a respective inventor having one or more switches; a direct current (DC) link module consisting of a DC link electrically coupling the one or more generator modules to the one or more propulsor modules and a single capacitor; and a flywheel module electrically coupled to the DC link module, wherein the flywheel module includes a flywheel, a permanent magnet synchronous machine, and an inverter having one or more pairs of switches; one or more nonlinear dynamic power-electronic controllers connected to the modules of the TeDP holding operation of the TeDP to one or more set points; and a Dynamic Monitoring and Decision System comprising the one or more nonlinear dynamic power-electronic controllers connected through one or more communication links to a software implemented optimization system; wherein the software implemented optimization system monitors the TeDP through the controllers and determines the one or more set points; and wherein the one or more nonlinear dynamic power-electronic controllers regulate real and reactive power out of the one or more generator modules, regulate real and reactive power into the one or more propulsor modules, and regulate reactive power into the flywheel module and the DC link module voltage according to respective values specified by the one or more set points.
3. The system of claim 2, wherein the one or more controllers further includes a respective generator controller for each generator module, and each generator module is controlled by adjustment of the switches in that generator module's rectifier.
4. The system of claim 2, wherein each propulsor module includes a permanent magnet synchronous machine with a governor.
5. The system of claim 4, wherein the one or more controllers further includes a respective propulsor controller for each propulsor module, and each propulsor module is controlled by adjustment of the switches in that propulsor module's inverter or speed adjustment through instructions to the governor.
6. The system of claim 2, wherein the one or more controllers further comprise a generator controller for each generator module, a propulsor controller for each propulsor module, a DC link controller, and a flywheel controller.
7. The system of claim 6, wherein each generator controller regulates real and reactive power out of the respective generator module, each propulsor controller regulates real and reactive power into the respective propulsor module, and the flywheel controller regulates reactive power into the flywheel module.
8. The system of claim 7, wherein the DC link controller gives a set point to the flywheel controller to regulate the DC link module voltage by regulating the flywheel module power.
9. The system of claim 2, wherein the optimization system identifies the one or more set points such that total aerodynamic power of the one or more propulsor modules is maximized.
10. The system of claim 9, wherein the optimization system determines the aerodynamic power of each propulsor module based on the electric power delivered to that propulsor multiplied by an aerodynamic efficiency of that propulsor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the drawings, closely related figures and items have the same number but different alphabetic suffixes. Drawing elements are named for their respective functions.
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DETAILED DESCRIPTION, INCLUDING THE PREFERRED EMBODIMENT
(19) In the following detailed description, reference is made to the accompanying drawings which form a part hereof, and in which are shown, by way of illustration, specific embodiments which may be practiced. It is to be understood that other embodiments may be used, and structural changes may be made without departing from the scope of the present disclosure.
Terminology
(20) The terminology and definitions of the prior art are not necessarily consistent with the terminology and definitions of the current disclosure. Where there is a conflict, the following definitions apply.
(21) A-DyMonDSsame as AirCraft-DyMonDS.
(22) Aircraft-DyMonDSAircraft Dynamic Monitoring and Decision Systems is a framework introduced herein for the control of aircraft power systems.
(23) Distributed Propulsion (DP) is a type of powered flight propulsion system for fixed-wing aircraft in which engines are distributed about a vessel. Its goal is to increase performance in fuel efficiency, emissions, noise, landing field length and handling performance. DP is typically accomplished by spanwise distribution of partially or fully embedded multiple small engines or fans along the wing. Alternatively, it may involve ducting exhaust gases along the wing's entire trailing edge (en.wikipedia.org/wiki/Distributed_propulsion).
(24) DPsame as Distributed Propulsion.
(25) DYMsame as DyMonDS.
(26) DyMonDSsame as Dynamic Monitoring and Decision Systems.
(27) Dynamic Monitoring and Decision Systems (DyMonDS) is framework introduced herein for the control of terrestrial power systems. It includes the combination of the autonomous control (second layer) and the system optimization (third layer).
(28) Layer onethe physical electric power system.
(29) Layer twoin between layer one and layer three, includes nonlinear, fast, dynamic power-electronic controllers that hold the operation of the power system to the desired set points.
(30) Layer threea global optimization system that determines set points for system operation.
(31) NETSSNew Electricity Transmission Software Solutions, Inc. (a Delaware corporation), the assignee of this patent document.
(32) NETSSWorkssoftware developed by NETSS that is used in layer three.
(33) TeDPTurbo-Electric Distributed Propulsion.
(34) Operation
(35) The methods and systems described herein enables a understanding of, and the creation of a control description for, TeDP systems that is similar (in a broad sense) to our understanding of stable operation in the changing terrestrial electric-power utility systems.
(36) This data-enabled autonomous stable management of turbo-electric distribution systems in aircrafts and spacecrafts embodies interactions of (a) system-level feed-forward optimization of controller settings for anticipated missions and (b) fast, nonlinear, feedback controller logic for stabilizing system operation to these set points. This is achieved by designing controls for the complex TeDP system that utilize rigorous physics-based dynamic models and advanced Lagrangian/Hamiltonian passivity-based control for complex systems. The complex model of an interconnected TeDP is obtained in automated way and, as such, it lends itself to rapid development and prototyping.
(37) The methods and systems described herein include on-line feed-forward adjustment of set points on the controllable equipment within a TeDP system as new missions are anticipated. The controllers embedded in the physical equipment are highly adaptive, and, for the range of missions, autonomously ensure stable response to changes in these set points. They are fault tolerant with respect to communication failures in between the higher level scheduler of set points and the physical equipment. In rare situations, when control set points are set for conditions outside of the design specifications, the controllers will signal to the higher level the need for further adjustments of system-level requirements.
(38) This is demonstrated below by (1) choosing two example aircraft electric power systems (Architecture #1 and Architecture #2) and developing dynamic models for them; (2) deriving system set points that constitute optimized allocations of resources under various aircraft operating conditions; (3) developing stabilizing controllers for system operation around the set points; and (4) carrying out simulations (Scenario #1, Scenario #2, and Scenario #3) to demonstrate that the controllers stabilized the electric power system dynamics around the prescribed set points.
(39) Referring now to
(40) Continuing now with
(41)
(42)
(43) Referring also to
(44) To model the open-loop dynamics of aircraft power system components, an automated computer-aided method developed for terrestrial power systems [NPL-03] was extended to aircraft power systems. The automated method symbolically derives the nonlinear dynamics of power systems using the Lagrangian formulation from classical mechanics, where the model is derived from the physical energies of the system. With this automated approach, the user specifies the power system topology, and the code symbolically solves for the dynamics in standard state space form.
(45) In the equations, the left hand side (LHS) denotes the time derivative of system state vector, and the right hand side (RHS) represents its dependence on states and control used. This form is always the starting point for systematic provable control design in complex dynamical systems. The automation of this modeling process is valuable, because even for a small interconnected power system, it is a complex and tedious process to derive the state space model by hand. One advantage of the Lagrangian formulation is that it provides a unified energy-based framework for analyzing mixed energy systems [NPL-08], such as power systems, which contain coupled electrical and mechanical subsystems, and this formulation also explicitly captures the coupling between subsystems. Another advantage is that the Lagrangian formulation has been shown to be useful at the nonlinear control design stage. For the passivity-based control logic [NPL-09] described herein, closed-loop energy functions with desirable properties are chosen, and the control law is then derived from those closed-loop energy functions.
(46) The dynamic equations for the generator modules, energy storage modules, DC link modules, and propulsor modules are derived by the Lagrangian approach. The automated Lagrangian-based approach [NPL-03] could be used to model the dynamics of the entire interconnected system, but it would be very computationally intensive. To improve the computational efficiency, an automated modular method developed for terrestrial power systems [NPL-02] is used. Using this modular approach, first the dynamics for each individual module k are derived using the Lagrangian approach and expressed in the following common form:
x.sub.k=f.sub.k((x.sub.k,p.sub.k,u.sub.k,m.sub.k)Equation 1:
y.sub.k=h.sub.k(x.sub.k,u.sub.k)Equation 2:
where x.sub.k is the vector of state variables in module k, u.sub.k is the vector of controllable inputs in module k, m.sub.k is the vector of exogenous inputs to module k determined by factors outside the model, and p.sub.k is the vector of port inputs to module k (either currents or voltages) that will be determined by its connection to the rest of the system. Finally, y.sub.k is the vector of outputs (either currents or voltages) that this module sends to its directly connected modules.
(47) Referring also to
(48)
(49)
(50)
(51) The controllable inputs u.sub.a, u.sub.b, u.sub.c as defined above are discrete values. Since analysis of discrete control inputs is complex, one common approach is to use state space averaging [NPL-11]. Hence for the generator module, as well as for all subsequent modules, the switching functions u.sub.a, u.sub.b, u.sub.c are regarded as duty ratio functions with values in the interval (?1, 1), representing the proportion of the time in a duty cycle that the switches are closed.
(52) Using a dq reference frame rotating at the same frequency ? as the ideal voltage source, the dynamic equations for the generator module are:
(53)
in the form given by:
x.sub.k=[i.sub.di.sub.q].sup.TEquation 6:
u.sub.k=[u.sub.du.sub.q].sup.TEquation 7:
p.sub.k=[v.sub.DC]Equation 8:
y.sub.k=[?i.sub.du.sub.d/2?i.sub.qu.sub.q/2]Equation 9:
(54)
(55) Using a dq reference fixed to the permanent magnet rotor, the dynamic equations for the propulsor module are:
(56)
where N is the number of pole pairs and A is the amplitude of the flux induced in the stator windings by the permanent magnet rotor.
(57) The dynamic equations for the governor control are:
(58)
in the form given by:
x.sub.k=[i.sub.di.sub.q???.sub.M??.sub.Int].sup.TEquation 17:
u.sub.k=[u.sub.du.sub.q].sup.TEquation 18:
p.sub.k=[v.sub.DC]Equation 19:
y.sub.k=[i.sub.du.sub.d/2+i.sub.qu.sub.q/2]Equation 20:
(59) The flywheel module (not pictured) is the same as the propulsor (a permanent magnet synchronous machine and an inverter), except that the machine is not assumed to have governor control. The dynamic equations for the flywheel module are given by:
x.sub.k=[i.sub.di.sub.q??].sup.TEquation 21:
u.sub.k=[u.sub.du.sub.q].sup.TEquation 22:
p.sub.k=[v.sub.DC]Equation 23:
y.sub.k=[i.sub.ju.sub.d/2+i.sub.qu.sub.q/2]Equation 24:
(60) The DC-link module (not pictured) consists of a single capacitor. The dynamic equation for that capacitor is given by:
(61)
in the form given by:
x.sub.k=[q.sub.C].sup.TEquation 26:
u.sub.k=[u.sub.du.sub.q].sup.TEquation 27:
p.sub.k=[i.sub.In]Equation 28:
y.sub.k=[q.sub.c/C]Equation 29:
(62) Then, given the connection of modules obtained by the system architecture, the state space model for the interconnected system is symbolically derived in an automated manner. As described in [NPL-02], using the Kirchhoff's voltage law and current law equations at each junction, the port inputs to one module are expressed in terms of the outputs of its connecting modules. This allows the dynamics of each module to be expressed as:
x.sub.k=f.sub.k(x.sub.k,y.sub.ck,u.sub.k,m.sub.k)Equation 30:
where y.sub.ck is the vector of outputs in modules adjacent to module k. This approach was used to derive the full state space model for the interconnected power system architectures shown in
Nonlinear Passivity-Based Control Logic.
(63) Referring also to
(64) The generator controllers 700 choose the duty ratios of the switches in the rectifier in order to regulate the generator real and reactive power to their set points, and the propulsor controllers 710 choose the duty ratios of the switches in the inverter in order to regulate the propulsor real and reactive power to their set points. The outer DC-link controller 720 gives the real set point power to the inner flywheel controller 730 in order to regulate the capacitor voltage. This control strategy relies on the fact that the flywheel controller can regulate the flywheel power much faster than the reference flywheel power changes. Using the flywheel to directly regulate the DC-link voltage allows the size of the capacitor to be reduced in comparison to a design, such as in [NPL-04], where the capacitor voltage was not directly regulated, and hence a large capacitor was needed in order to keep the switch duty ratios within feasible limits.
(65) Each of these controllers in
(66) For the generator controller, the closed-loop magnetic co-energy and closed-loop electric energy are chosen as:
(67)
(68) The closed-loop Rayleigh dissipation function is chosen as:
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(70) Note that the closed-loop energy and dissipation functions are expressed in terms of the error state variables {tilde over (x)} where {tilde over (x)}=x?x.sup.D and x.sup.D denotes the desired state variables. The desired state variables i.sub.d.sup.D and i.sub.q.sup.D are determined by finding the currents such that the real and reactive power into the induced voltage meets the set points. This is done by solving the following two equations for i.sub.d.sup.D and i.sub.q.sup.D:
P.sup.ref=V.sub.di.sub.d.sup.D+V.sub.qi.sub.q.sup.DEquation 34:
Q.sup.ref=V.sub.qi.sub.q.sup.D?V.sub.di.sub.q.sup.DEquation 35:
(71) Given these set points and this closed-loop behavior, the resulting passivity-based control law derived by the automated method in [NPL-04] and [NPL-10] is:
(72)
(73) The propulsor controller regulates the real and reactive power into the induced voltage of the propulsor from the rotating permanent magnet. Again, when deriving the passivity-based control law, the automated method introduced in [NPL-04] and [NPL-10] for symbolically deriving the control law is used.
(74) For the propulsor controller, the closed-loop magnetic co-energy and closed-loop electric energy are chosen as:
(75)
(76) The closed-loop Rayleigh dissipation function is chosen as:
(77)
(78) The desired state variables i.sub.d.sup.D and i.sub.q.sup.D are again determined by finding the currents such that the real and reactive power into the induced voltage meets the set points. This is done by solving the following two equations for i.sub.d.sup.D and i.sub.q.sup.D:
P.sup.ref=V.sub.di.sub.d.sup.D+V.sub.qi.sub.q.sup.dEquation 41:
Q.sup.ref=V.sub.qi.sub.d.sup.d?V.sub.di.sub.q.sup.DEquation 42:
where: V.sub.d=0 V.sub.q=AN?
(79) Given these set points and this closed-loop behavior, the resulting passivity-based control law derived by the automated method in [NPL-04] and [NPL-10] is:
(80)
(81) The flywheel controller has the same power electronics control logic as the propulsor controller, and the switch duty ratios are given by u.sub.d and u.sub.q as defined above. However, it should be noted that, as shown in
(82) The DC-link controller provides the real power set point for the flywheel in order to regulate the DC-link capacitor voltage to v.sub.DC.sup.ref. The dynamic equation for the DC-link capacitor can be rewritten in terms of input power rather than input current:
(83)
(84) For the purposes of the DC-link controller, the input power is treated as a controllable input. This control strategy assumes the flywheel can regulate the DC-link input power much faster than the reference input power changes.
(85) The closed-loop magnetic co-energy and closed-loop electric energy are chosen as:
(86)
(87) The closed-loop Rayleigh dissipation function is chosen as:
(88)
(89) Note that R.sub.a is damping injected to the closed-loop system in order to make the error dynamics asymptotically stable, as described in [NPL-04].
(90) The desired capacitor charge is:
q.sub.C.sup.D=Cv.sub.DC.sup.refEquation 49:
(91) The resulting passivity-based control law is:
(92)
(93) The reference flywheel power is then determined from P.sub.in.sup.ref as well as the power out of the terminal bus of each generator and the power into the terminal bus of each propulsor:
P.sub.Fly.sup.ref=P.sub.Gen?P.sub.Prop1?P.sub.Prop2?P.sub.Prop3?P.sub.Prop4?P.sub.in.sup.refEquation 51:
NETSSWorks Optimization for Setting TeDP Control Set Points.
(94)
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(96) All optimizations reported herein are performed using NETSSWorks [NPL-05] and [NPL-06]. NETSSWorks is an extended optimal-power-flow (OPF) program ordinarily used to optimize the scheduling of resources in terrestrial electric power systems. For the purposes of this patent document, the example aircraft power system is modeled as an equivalent terrestrial electric power system.
(97) NETSSWorks is an extension (XOPF) of traditional OPF programs in two significant ways. First, it offers a variety of optimizations beyond traditional economic dispatch, including demand-side optimizations. Second, it provides optimization sensitivities for all control variables and constraints. One common criticism of OPF programs is that the optimizations they produce often result in the adjustment of all control variables across the electric power system. Such optimized controls are often impractical, if not impossible, to implement. The sensitivities provided by the NETSS XOPF program can be used to identify the most important subset of control adjustments, thereby enabling an approximate optimization that can be more easily implemented. This and other uses of the sensitivities and their use in an autonomous multi-layered system for TeDP in aircrafts are described in some detail in [NPL-05].
(98) The optimization of an aircraft electric power system is illustrated using one quarter of the complete system shown in
(99) To optimize the quarter aircraft electric power system using NETSSWorks, the quarter system is converted to the terrestrial electric power system shown in
(100) Referring also to
(101) TABLE-US-00001 TABLE 1 Ratings, expressed as generation, of the electric machines in the equivalent terrestrial electric power system. Machine Generator Propulsor Flywheel Minimum Power [MW] 0 ?2.8 ?0.15 Minimum Power [MW] 11.35 0 ?0.15
(102) NETSSWorks Set-Point Optimizations. NETSSWorks is used to optimize the static set points for the operation of the aircraft electric power system shown in
(103) Table 2 shows the results of the first set of optimizations. Optimization #1 corresponds to each propulsor operating at half power. Optimization #2 corresponds to each propulsor operating at full power. Optimization #3 corresponds to each propulsor operating on average at half power, but with a linearly graded distribution of +30%, +10%, ?10% and ?30% for propulsors 1 through 4, respectively. These results were only weakly dependent on machine voltages, which generally fell within the range of 18-24 kV.
(104) TABLE-US-00002 TABLE 2 Results from the first optimization set. Optimization #1 #2 #3 Generator Power [MW] 5.762 11.317 5.762 Propulsor 1 Power [MW] 1.400 2.780 1.820 Propulsor 2 Power [MW] 1.400 2.780 1.540 Propulsor 3 Power [MW] 1.400 2.780 1.260 Propulsor 4 Power [MW] 1.400 2.780 0.980 Flywheel Power [MW] 0.150 0.150 0.150 AC Losses [MW] 0.005 0.019 0.005 DC Loses [MW] 0.007 0.028 0.007 Efficiency [%] 99.79 99.58 99.79
(105) Because the numerical parameters characterizing losses within the machinesand particularly within the DC lines that model the power electronicsare not well known, it is not possible to draw numerical conclusions from the results shown in Table 1. Nonetheless, two observations can be made to offer credibility to the method. First, the losses as modeled are very small. This explains the weak dependence of the optimizations on machine voltage; small losses and fixed loads offer little opportunity for optimization. Second, it can be observed by comparing optimizations #1 and #2 that the efficiency of the power system falls as the power throughput rises. This is to be expected with roughly fixed machine voltages, because current will increase with primary power while losses will at least in part increase quadratically with current. Additionally, the efficiency of optimization #3 is lower than that for optimization #1, as expected. However, the difference is too small to be observed in Table 2.
(106) In optimizations #4 through #8, each propulsor is assigned an aerodynamic efficiency. These efficiencies take the form 1??P.sub.E where a is a parameter, and P.sub.E is the electrical power delivered to the propulsor. In this way, the aerodynamic power delivered by a propulsor is P.sub.E??P.sub.E.sup.2. Thus, each propulsor becomes less aerodynamically efficient as the power through it increases. To make the optimization more interesting, the parameter ? is graded across the propulsors. For example, the aerodynamic efficiency might depend upon the position of the propulsor along the wing. Table 3 shows the assumed efficiency parameters for the four propulsors. Note the 2.8 MW is the maximum electrical power of each propulsor.
(107) TABLE-US-00003 TABLE 3 Propulsor efficiency parameters. Propulsor #1 #2 #3 #4 ? [MW ? 1] 0.0 0.005 0.01 0.015 Efficiency at PE = 2.8 1.0 0.986 0.972 0.958 MW
(108) Table 4 shows the results of optimizations #4 through #8. In these 5 optimizations, the electric power throughput is approximately 25%, 37.5%, 50%, 75%, and 100% of the maximum power throughput. Optimizations #4 through #6 might represent cruising, maneuvering, and take off powers during normal operation with both engines, all four generators, and all sixteen propulsors functioning. Optimizations #6 through #8 might represent cruising, maneuvering, and take off powers during emergency operation with one failed engine. In this case, the power through the two functioning generators and eight functioning propulsors would double.
(109) TABLE-US-00004 TABLE 4 Results from the second optimization set. Optimization #4 #5 #6 #7 #8 Generator Power [MW] 2.88 4.28 5.76 8.56 11.34 Propulsor 1 Electric 2.16 2.74 2.80 2.80 2.80 Power [MW] Propulsor 2 0.29 0.73 1.46 2.80 2.80 Electric Power [MW] Propulsor 3 Electric 0.16 0.39 0.80 1.64 2.80 Power [MW] Propulsor 4 Electric 0.12 0.26 0.53 1.14 2.74 Power [MW] Overall Efficiency [%] 94.58 94.16 96.78 96.92 96.23 Modified Overall 99.78 99.65 99.37 98.65 98.29 Efficiency [%]
(110) The efficiencies listed in the next-to-last row of Table 4 compare the aerodynamic propulsor power to the generator power. However, this ratio treats the standby power of the flywheel as a loss. In order to more clearly see the effects of optimization, a modified efficiency is reported in the last row of Table 4. This efficiency compares the propulsor power to the generator power after subtraction of the standby flywheel power from the generator power.
(111) Once again, because the electrical losses are not well parameterized, and because the aerodynamic efficiency of the propulsors is an innovation that makes the optimizations interesting, it is not possible to formulate numerical conclusions from the results of Table 4. Nonetheless, several observations can again be made to offer credibility to the method. First, power is allocated to those propulsors having higher efficiency: propulsor 1 receives the most power while propulsor 4 receives the least. Second, power is allocated to propulsors so as to maintain a constant marginal efficiency across all propulsors that have not reached their maximum electrical power of 2.8 MW. For example, propulsors 2, 3, and 4 all have the same marginal efficiency when considering system-wide electrical losses and aerodynamic efficiency. Because the optimization of the electric power system balances electrical losses and aerodynamic efficiency as it allocates electrical power to each propulsor, the optimization is highly nonlinear. Nonetheless, it computes in a fraction of a second, making it suitable for real-time set-point scheduling even as events occur that significantly modify the aircraft electric power system.
(112) Multi-Layered Simulation of NETSSWorks Optimization and Closed-Loop Dynamics.
(113) Scenario 1: Architecture 1Left Engine Failure during Take-off, Left Electrical Systems Response. Initially, the system in Architecture 1 is operating at steady-state using the set points determined by the NETSSWorks optimization, shown in Table 5.
(114) TABLE-US-00005 TABLE 5 Normal Conditions Set Points. Set Point Value Description P.sub.Gen1?Gen4.sup.ref 5.754 MW Reference for real power out of the induced voltage of all four generators Q.sub.Gen1?Gen4.sup.ref 7.556 MW Reference for reactive power out of the induced voltage of all four generators P.sub.Prop1?Prop16.sup.ref 1.398 MW Reference for real power into the induced voltage of all 16 propulsors (after the drop across stator windings) Q.sub.Prop1?Prop16.sup.ref ?1.5894 MW Reference for reactive power into the induced voltage of all 16 propulsors (after the drop across stator windings) Q.sub.Fly1?Fly4.sup.ref ?0.1906 MW Reference for reactive power into the resistor of all four flywheels (after the drop across the stator inductance but before the stator resistance) v.sub.DC1?DC4.sup.ref 50 KV Reference for voltage of all four DC-links
(115) Then after 0.1 seconds, the left engine fails. Here, we show that, for the left two electrical systems (which are connected to the left engine), the flywheel can be used to still deliver the reference power to the propulsors for a short amount of time following the disturbance.
(116)
(117) Scenario 2: Architecture 1Left Engine Failure during Take-off, Right Electrical Systems Response. In
(118) TABLE-US-00006 TABLE 6 Set Points after Engine Failure Used for Simulation Scenario 2. Set Point Value Description P.sub.Gen3?Gen4.sup.ref 11.19 MW Reference for real power out of the induced voltage of the two right generators Q.sub.Gen3?Gen4.sup.ref 15.1120 Reference for reactive power out of the MW induced voltage of the right two generators P.sub.Prop9?Prop16.sup.ref 2.75 MW Reference for real power into the induced voltage for the right eight propulsors (after the drop across stator windings) Q.sub.Prop9?Prop16.sup.ref ?3.17888 Reference for reactive power into the MW induced voltage for the right eight propulsors (after the drop across stator windings) Q.sub.Fly3?Fly4.sup.ref ?0.3812 Reference for reactive power into the MW resistor of the right two flywheels(after the drop across the stator inductance but before the stator resistance) v.sub.DC3?DC4.sup.ref 50 kV Reference for voltage of the right two four DC-link
(119) Scenario 3: Architecture 2Left Engine Failure during Take-off. Initially, the system in Architecture 2 is operating at steady-state using the set points determined by the NETSSWorks optimization, shown in Table 7. Then after 0.1 seconds, the left engine fails. The right generators must ramp up their power output, and the total power needed for takeoff must be delivered entirely to the right eight propulsors and the middle left four propulsors (with the bus tie between the middle two electrical systems, power can still be delivered to the middle left four propulsors). The new set points following the loss of the engine are shown in Table 7. Note that the middle right generator and the far right generator have different real power set points. This is because as shown in
(120) TABLE-US-00007 TABLE 7 Set Points after Engine Failure Used for Simulation Scenario 3. Set Point Value Description P.sub.Gen3.sup.ref 14.91 MW Reference for real power out of the induced voltage of the middle right generator Q.sub.Gen3.sup.ref 7.556 MW Reference for reactive power out of the induced voltage of the middle right generator P.sub.Gen4.sup.ref 7.46 MW Reference for real power out of the induced voltage of the far right generator Q.sub.Gen4.sup.ref 7.556 MW Reference for reactive power out of the induced voltage of the far right generator P.sub.Prop9?Prop16.sup.ref 1.85 MW Reference for real power into the induced voltage for the right twelve propulsors (after the drop across stator windings) Q.sub.Prop9?Prop16.sup.ref ?1.5894 Reference for reactive power into the induced MW voltage for the right twelve propulsors (after the drop across stator windings) Q.sub.Fly3?Fly4.sup.ref ?0.1906 Reference for reactive power into the resistor MW of the right two flywheels (after the drop across the stator inductance but before the stator resistance) v.sub.DC3?DC4.sup.ref 50 kV Reference for voltage of the right two four DC-links
(121) Disclosed herein are methods and systems for autonomous stable energy management of aircraft/spacecraft turbo-electric distributed propulsion (TeDP) systems comprising: The overall systems and methods disclosed herein introduce a systematic physics-based framework for modeling, controlling, and optimizing complex TeDP aircraft systems. While these methods and systems are general and applicable to any given architecture, they are illustrated in terms of two qualitatively different aircraft system architectures. In the context of these two architectures, establishing one consistent modeling, control, and optimization framework includes the following steps: (1) Providing high-level principles underlying a consistent modeling, control, and optimization method. (2) Providing a consistent physics-based modeling approach in support of the method. (3) Establishing multi-layered functionalities including (a) local models and automation to be embedded into different components in order to ensure stable and safe response to typical aircraft requirements for power; (b) system-level models and optimization of heterogeneous controllers supporting this automation for predictable ranges of operation (normal operation); and (c) system-level scheduling of controllers set points for hard-to-predict events (reliability). (4) Designing local control logic to ensure a provably stable and safe dynamic response. (5) Implementing optimization algorithms that are computationally robust over wide ranges of aircraft conditions and are integrated in order to optimize set points for automation. Whereby the framework applies to qualitatively different architectures.
(122) This demonstrates a multi-layered control design for automation capable of stabilizing local component dynamics for the specified ranges of power outputs. This control design is very complex and based on a zoomed-in detailed model of component physics and its power electronics. The switching logic for power electronics is designed so that the dynamics of components is locally stabilized using the nonlinear controllers, such as passivity-based control.
(123) This also demonstrates an end-to-end approach for systematic physics-based multi-Layered modeling, control, and optimization of diverse components interacting within a complex system in order to achieve a composite system that is safe, dynamically stable, and efficient. Through these efforts, one begins to enable more flexible utilization of equipment put in place for anticipated missions. Flexibility obtained by means of this method can significantly save on sizing of equipment when reliable operation is implemented by means of on-line automation and decision making.
OTHER EMBODIMENTS
(124) Described herein are methods and systems for multi-layered, interactive, nonlinear power-electronically-switched control of AC-DC and DC-AC converters so the desired power is provided in transiently stable ways in response to varying aircraft conditions.
(125) In another embodiment, these methods and systems extend to controlling electric power systems for single-vehicle manned deep-space missions.
(126) In another embodiment, these methods and systems extend to controlling electric power systems for multi-vehicle manned deep-space missions.
(127) In another embodiment, these methods and systems extend to controlling electric power systems for single-vehicle unmanned deep-space missions.
(128) In another embodiment, these methods and systems extend to controlling electric power systems for multi-vehicle unmanned deep-space missions.
(129) In another embodiment, these methods and systems generalize to include front-end and back-end aerodynamics and control interactions with the TeDP dynamics and control.
(130) In another embodiment, these methods and systems adapt to controls for aircraft electric power systems requiring temporal progression of set-point changes in response to interconnected events in the operation of an aircraft. Of interest are normal events, such as the progression from takeoff to cruising, or different flight maneuvers. Also of interest are critical events involving power system equipment failures such as the loss of an engine, a generator, a propulsor or a part of the power system interconnect.
(131) In another embodiment, different controllers are used, such as passivity based energy/power shaping controllers; their implementation uses fast power electronics switching.
(132) In another embodiment, these methods and systems are used in Vertical Take-Off and Landing (VTOL) aircraft (en.wikipedia.org/wiki/VTOL_X-Plane) such as those by Aurora Flight Sciences.
(133) In another embodiment, these methods and systems are used in NASA single-aisle turboelectric aircraft with an aft boundary layer propulsor (STARC-ABL) aircraft.
(134) As will also be apparent to those skilled in the art, other higher-level optimizers (i.e. other than NETSSWorks) can be used for layer three, such system optimizer setting the best targets for local controllers. The system optimizer may be written in one of several widely available programming languages, and the modules may be coded as subroutines, subsystems, or objects depending on the language chosen. Furthermore, alternate embodiments that implement the system optimizer application in hardware, firmware, or a combination of both hardware and software, as well as distributing the modules and/or the data in a different fashion will be apparent to those skilled in the art and are also within the scope of this disclosure.
(135) It is to be understood that the above description is intended to be illustrative, and not restrictive. Many other embodiments will be apparent to those of skill in the art upon reviewing the above description. The scope should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.