WORKSTATION FOR FILM-PROCESSING PACKAGING MACHINE
20220400538 · 2022-12-15
Assignee
Inventors
- Christian NAPRAVNIK (Rosenheim, DE)
- Markus Waegele (Lautrach, DE)
- Nadine REICHART (Unterjoch/Bad Hindelang, DE)
- Daniel GROPPER (lllertissen, DE)
- Christina AMMANN (Waltenhofen, DE)
Cpc classification
B29C2035/0283
PERFORMING OPERATIONS; TRANSPORTING
B29C66/81262
PERFORMING OPERATIONS; TRANSPORTING
B29C66/9672
PERFORMING OPERATIONS; TRANSPORTING
B65H2406/351
PERFORMING OPERATIONS; TRANSPORTING
B29C66/91411
PERFORMING OPERATIONS; TRANSPORTING
B29C66/8322
PERFORMING OPERATIONS; TRANSPORTING
B65B43/52
PERFORMING OPERATIONS; TRANSPORTING
B65B9/04
PERFORMING OPERATIONS; TRANSPORTING
B29B13/023
PERFORMING OPERATIONS; TRANSPORTING
B29C66/131
PERFORMING OPERATIONS; TRANSPORTING
B29C35/0277
PERFORMING OPERATIONS; TRANSPORTING
B29C66/91443
PERFORMING OPERATIONS; TRANSPORTING
B29C66/9674
PERFORMING OPERATIONS; TRANSPORTING
B29C43/02
PERFORMING OPERATIONS; TRANSPORTING
B65B2051/105
PERFORMING OPERATIONS; TRANSPORTING
H05B2203/014
ELECTRICITY
B29C66/53461
PERFORMING OPERATIONS; TRANSPORTING
B65B51/14
PERFORMING OPERATIONS; TRANSPORTING
B29C66/91951
PERFORMING OPERATIONS; TRANSPORTING
B65B47/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B47/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A workstation for a film-processing packaging machine defines a film transport plane in which the packaging film can be transported. In addition, the workstation comprises an electrically operable heating assembly. The latter in turn comprises an electrically conductive planar resistance heating element which in a plane parallel to the film transport plane has dimensions that are greater by a factor of at least 5, preferably at least 10, than in a direction perpendicular to the film transport plane. The resistance heating element is arranged between a heating plate and a clamping plate. The disclosure also relates to a packaging machine with such a workstation and to a method for operating such a workstation.
Claims
1. A workstation for a film-processing packaging machine, wherein the workstation defines a film transport plane in which the packaging film can be transported, and the workstation comprises an electrically operable heating assembly, wherein the heating assembly comprises a heating plate, a clamping plate and an electrically conductive planar resistance heating element arranged between the heating plate and the clamping plate, and wherein the resistance heating element in each of two directions spanning a plane parallel to the film transport plane has a dimension that is greater by a factor of at least 100 than a dimension in a direction perpendicular to the film transport plane.
2. The workstation according to claim 1, wherein an electrically insulating insulator is arranged between the resistance heating element and the heating plate and/or between the resistance heating element and the clamping plate.
3. The workstation according to claim 1, wherein a thickness of the heating assembly from an upper edge of the clamping plate to a lower edge of the heating plate is 6 to 26 mm.
4. The workstation according to claim 3, wherein the thickness of the heating assembly from the upper edge of the clamping plate to the lower edge of the heating plate is in the range of 8 to 15 mm.
5. The workstation according to claim 1, wherein the resistance heating element has an area of 5,000 to 1,500,000 mm.sup.2.
6. The workstation according to claim 1, wherein the resistance heating element comprises a layer of a heating varnish.
7. The workstation according to claim 6, wherein the layer of the heating varnish has a thickness of 15 μm to 250 μm and/or a specific resistance of 100 to 1,400 Ω*mm.sup.2/m.
8. The workstation according to claim 6, wherein the layer of the heating varnish has a specific resistance in a range of 200 to 1,000 Ω*mm.sup.2/m.
9. The workstation according to claim 6, wherein a plurality of weak points is provided in the heating varnish.
10. The workstation according to claim 9, wherein the plurality of weak points comprises openings or points with a reduced layer thickness of the heating varnish.
11. The workstation according to claim 1, wherein the resistance heating element comprises an electrical flat conductor having a meandering profile arranged in a plane.
12. The workstation according to claim 11, wherein the flat conductor has a specific resistance of at least 0.45 Ω*mm.sup.2/m.
13. The workstation according to claim 12, wherein the specific resistance is at least 0.7 Ω*mm.sup.2/m.
14. The workstation according to claim 11, wherein the flat conductor comprises stainless steel, a chromium-nickel alloy, constantan, or graphite.
15. The workstation according to claim 11, wherein an end section of the flat conductor has a larger cross section than a central section of the flat conductor.
16. The workstation according to claim 11, wherein the flat conductor has a thickness in a range from 10 μm to 70 μm.
17. The workstation according to claim 11, wherein the flat conductor has a width in a range from 1.5 mm to 30 mm.
18. The workstation according to claim 1, wherein the heating plate comprises an intermediate plate and an outer heating plate, the intermediate plate is arranged between the outer heating plate and the resistance heating element, and the outer heating plate on its surface facing the resistance heating element comprises at least one vacuum channel which is connected to vacuum openings and covered by the intermediate plate.
19. The workstation according to claim 18, wherein a temperature sensor is arranged on the surface of the outer heating plate facing the resistance heating element.
20. The workstation according to claim 1, wherein the workstation is configured as a forming station, as a preheating station, as a labeling station, as a labeling printing station, or as a sealing station for processing a packaging film.
21. The workstation according to claim 1, wherein a thermal mass of the heating plate at least substantially corresponds to a thermal mass of the clamping plate.
22. A packaging machine comprising the workstation according to claim 1.
23. A method for operating the workstation according to claim 1, wherein the heating plate of the workstation is made to contact the packaging film intermittently, the resistance heating element is supplied with a current pulse at least over a defined time interval prior to each contact between the heating plate and the packaging film to increase temperature of the heating plate.
24. The method according to claim 23, wherein the temperature of the heating plate is kept constant at least temporarily during contact between the heating plate and the packaging film.
25. A method of manufacturing an electrical heating element for a work station for a film-processing packaging machine, the method comprising: applying a flat conductor layer to a carrier; contouring the flat conductor layer by milling or cutting to form a strip-shaped flat conductor; and stripping off regions of the flat conductor layer between strips of the flat conductor.
26. The method according to claim 25, wherein the flat conductor layer is applied to the carrier by bonding.
27. The method according to claim 25, wherein the flat conductor layer comprises stainless steel or another conductive metal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0052] The disclosure shall be explained in more detail below on the basis of embodiments, where in detail:
[0053]
[0054]
[0055]
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071] Same components are provided with the same or corresponding reference characters throughout the figures.
DETAILED DESCRIPTION
[0072]
[0073]
[0074] In the embodiment shown, forming station 16 is configured as a deep-drawing station in which trays 26 are formed into base film 22 by deep drawing. Forming station 16 can be configured such that several trays 26 are formed adjacent to one another in the direction perpendicular to direction of production P. Provided in direction of production P downstream of forming station 16 is an insertion section S in which trays 26 formed in film web 22 are filled with products Q by way of a filler 14 provided in addition to packaging machine 2.
[0075] Transverse cutting device 18 is configured as a film punch which severs film web 22 and top film 5 in a direction transverse to direction of production P between adjacent trays 26. Film punch 18 operates in such a way that film web 22 is cut open not over the entire width, but is instead not severed at least in one edge region. This enables the controlled onward transport through the advancement device.
[0076] In the embodiment shown, longitudinal cutting device 19 is configured as a knife assembly with several rotating circular knives with which film web 22 and top film 5 are severed between adjacent trays 26 and at the lateral edge of film web 22 so that individual packagings 25 are present downstream of longitudinal cutting device 19.
[0077] Deep-drawing packaging machine 2 furthermore comprises a control device 260. Its task is to control and monitor the processes running in deep-drawing packaging machine 2. A display device 27 with control elements 28 presently arranged on deep-drawing packaging machine 2 is used to visualize or influence the process sequences in deep-drawing packaging machine 2 to or by an operator.
[0078] Each of workstations 16 and 17, i.e., forming station 16 and sealing station 17, as well as optionally provided preheating station 15, comprises a heating assembly 13 for heating respective packaging film 5, 22. In addition, each of workstations 9, 15, 16, 17 defines a film transport plane E in which packaging film 5, 22 is located in respective workstation 9, 15, 16, 17, see
[0079]
[0080] Heating assembly 13 can be operated electrically. As a central element, it comprises an electrically conductive planar resistance heating element 30 which is arranged in a plane E′ that is parallel or substantially parallel to film transport plane E. In this plane E′, which is parallel to film transport plane E, the resistance heating element in each of the two directions spanning plane E′ has a dimension L1, L2 that is greater by a factor of at least 100, preferably of at least 400, or even at least 1000 than the thickness or dimension d in a direction R perpendicular to film transport plane E.
[0081] Heating assembly 13 further comprises a heating plate 31 on the side facing packaging film 5, 22 as well as a clamping plate 32 on its oppositely disposed side so that resistance heating element 30 is arranged between heating plate 31 and clamping plate 32.
[0082] In the present embodiment, heating plate 31 comprises an outer heating plate 31a and an intermediate plate 31b. Heating plate 31 and clamping plate 32 comprise at least largely corresponding thermal masses and for this purpose can be made, for example, from the same material and have the same thickness. This has the advantage that thermal stresses do not arise when heating assembly 13 is heated by way of resistance heating element 30. Arranged between resistance heating element 30 and heating plate 31 on the one hand and between resistance heating element 30 and clamping plate 32 on the other hand can be a respective electrically insulating insulation layer or insulator 34, respectively. Insulators 34 presently being plate-shaped, which can also serve as carriers for the heating varnish, each have a thickness of only about 0.1 mm to 2 mm, preferably 0.1 mm to 1 mm. A thickness D of the entire heating assembly from an upper edge 35 of clamping plate 32 to a lower edge 36 of heating plate 31 is only about 8 mm to 25 mm in this embodiment and therefore considerably less than in conventional heating assemblies. The thermal masses of heating plate 31 and clamping plate 32 may be exactly equal to each other. However, it may be sufficient if the smaller thermal mass is up to a maximum of 10% smaller than the larger thermal mass of the two plates, preferably up to a maximum of 5%, even more preferably up to a maximum of 1%.
[0083] Vacuum channels 37 run transverse across heating assembly 13 on a side of outer heating plate 31a facing intermediate plate 31b. They can be, for example, milled into the surface of outer heating plate 31a and subsequently covered by intermediate plate 31b which is considerably easier to manufacture than perforating a heating plate 31 with bores. Vacuum openings 38 run, for example, with regular spacing between vacuum channels 37 and lower edge 36 of heating plate 31, i.e., the surface of heating plate 31 facing packaging film 5, 22. By applying a vacuum generated by a vacuum source (not shown) to vacuum channels 37 and correspondingly to vacuum openings 38, packaging film 5, 22 can be sucked onto surface 36 of heating plate 31 so that the film can be heated comparatively quickly by thermal conduction.
[0084] A temperature sensor 39 can furthermore optionally be located on the side of outer heating plate 31a facing intermediate plate 31b, for example, in a recess 40 provided in addition to vacuum channels 37 in outer heating plate 31a which is likewise covered by intermediate plate 31b. It can be advantageous to have temperature sensor 39 be arranged approximately at the center in heating assembly 13.
[0085]
[0086] A contacting strip 43 each is provided on two sides of resistance heating element 30 that are in a top view disposed opposite to one another and is connected to heating varnish 42 and comprises material having a higher electrical conductivity than heating varnish 42. Heating varnish 42 itself can have a thickness, for example, of 25 μm to 250 μm and a specific electrical resistance of 100 to 1,400 Ω*mm.sup.2/m, preferably from 200 to 1,000 Ω*mm.sup.2/m. When a voltage is applied to two oppositely disposed contacting strips 43, the higher electrical conductivity of contacting strips 43 ensures that a current flows over the entire width of resistance heating element 30 or entire layer 41 of heating varnish 42, which leads to homogeneous heat distribution.
[0087]
[0088]
[0089]
[0090]
[0091]
[0092] Flat conductor 50 can comprise as the material, for example, stainless steel, or a chromium-nickel alloy. Flat conductor 50 is characterized in that its conductor track thickness is significantly less than the conductor track width.
[0093]
[0094] In the embodiment according to
[0095] In comparison to conventional heating assemblies, heating assembly 13 according to the disclosure not only provides advantages with regard to its compactness but also with regard to an overall comparatively low heat capacity. This in turn provides the advantage that heating assembly 13 in workstation 9, 15, 16, 17 according to the disclosure can be operated considerably more dynamically than conventional heating assemblies.
[0096] Specifically, a control device 260 of packaging machine 2 can be configured to control the heating assembly in an intermittently operating workstation 9, 15, 16, 17 in such a way that heating plate 31 is selectively heated precisely prior to contact with packaging film 5, 22, in particular by applying a respective current pulse to resistance heating element 30. In control device 260 of packaging machine 2, the point in time at which packaging film 5, 22 comes into contact with heating plate 31 is known from corresponding process parameters.
[0097]
[0098]
[0099]
[0100]
[0101] A screw connection 70 connected to heating plate 31a, for example, a threaded bolt 70, passes through an opening 71 in clamping plate 32, in carriers 34a, 34b, and intermediate plate 31b. A cap nut 72 is placed on screw connection 70 and tightened so tightly that it exerts a force on clamping plate 32 which in turn presses the sandwich-like structure of heating assembly 13 against one another. Screw connection 70 can be welded to heating plate 31a.
[0102]
[0103]
[0104]
[0105] A terminal plate or clamping plate 32 is located on the side of the flat conductor opposite the heating plate 31a. Between the clamping plate 32 and the flat conductor 50 is a second insulator or carrier 34b which, like the first insulator 34a, is plate-shaped and may also be made of Micanite or comprise Micanite. The angled contact member 46 passes through an opening 34e in the second insulator 34b.
[0106] In its lower region adjacent to the flat conductor 50, the angled contact member 46 is surrounded by an electrically insulating, temperature-resistant bushing 60, for example made of PEEK. It serves, among other things, to electrically insulate the terminal plate 32 from the angled contact member 46. Placed on the terminal plate 32, screwed to it and projecting into the bushing 60, the heating arrangement 13 has a connecting bushing 61. This is electrically insulating, heat-resistant up to temperatures of at least 250° C. or even at least 300° C. and may also be formed from PEEK. In addition to electrical insulation, it also serves as mechanical insulation or for mechanical protection of the angled contact member 46.
[0107]
[0108] The second insulator 34b is arranged on the opposite side of the flat conductor 50 to the first insulator 34a. It can be made of the same material, for example Micanite. Between the individual conductive paths of the electrical flat conductor 50 and/or between different heating circuits or heating areas, the second insulator/support 34b has webs 34c. These webs 34c serve to insulate adjacent conductive paths of the flat conductor 50 and/or different heating circuits from one another in such a way that no electrical flashover is possible even under vacuum conditions. Adjacent to a web 34c is a pocket or “nest” 34f in which the flat electrical conductor 50 is disposed. The pocket or nest 34f may have a depth of about 0.05 mm to 0.5 mm and may be formed in the plate-shaped insulator 34b by milling. In the pocket 34f, the flat electrical conductor 50 has sufficient space to deform without generating thermal stresses during heating or cooling. On its side facing the heating element 30, the outer heating plate 31a has at least one vacuum channel 37. Both in the embodiment of
[0109] Based on the embodiments illustrated, the workstation according to the disclosure and the method according to the disclosure can be amended in many ways. For example, other materials are conceivable or the profile of flat conductor 50 can under certain circumstances differ considerably from the profile shown in