Abstract
A radial foil bearing includes a base foil, a first top foil, a first corrugated foil, a second top foil and a second corrugated foil. The first corrugated foil is arranged radially on top of the first top foil and fixed to the first top foil to form a first curved segment fixed to the base foil and extending in a circumferential direction. The second corrugated foil is arranged radially on top of the second top foil and fixed to the second top foil to form a second curved segment fixed to the base foil and extending in the circumferential direction. The second curved segment is placed after the first curved segment on the base foil so that, when the base foil is rolled up, the first curved segment and the second curved segment form at least a portion of a tubular base.
Claims
1. A radial foil bearing having at least one top foil and at least one corrugated foil, the top foil and the corrugated foil being constructed one on top of the other in a radial direction and these foils in the circumferential direction forming at least one curved segment of the radial foil bearing, wherein: a first curved segment, consisting of a first top foil and a first corrugated foil, which are firmly connected to one another at a common end, is present, the first curved segment (a) is firmly disposed on a base foil, a second curved segment consisting of a second top foil and a second corrugated foil, which are firmly connected to one another at a common end, is disposed on the base foil, wherein the two curved segments are placed one after the other on this base foil, so that when the base foil is rolled up, a tubular base having the two curved segments is created and forms the radial foil bearing.
2. The radial foil bearing according to claim 1, wherein a third curved segment is formed with a third top foil and a third corrugated foil, and the three curved segments each consist of a top foil and a corrugated foil which are disposed on the base foil in succession so that when the base foil is rolled up, the tubular base having the three curved segments is created and forms the radial foil bearing.
3. The radial foil bearing according to claim 1, wherein the number of curved segments and their sequential arrangement on a base foil can be scaled.
4. The radial foil bearing according to claim 1, wherein after the base foil has been rolled up to form a tubular base having the curved segments, the tubular base has a peripherally closed shape, and the two ends of the base foil face one another.
5. The radial foil bearing according to claim 1, wherein, after the base foil has been rolled up to form a tubular base having the curved segments, one end of one curved segment is opposite the end of a subsequent curved segment.
6. The radial foil bearing according to claim 4, wherein the two ends of the base foil contact one another.
7. The radial foil bearing according to claim 4, wherein the two ends of the base foil are spaced apart from one another.
8. The radial foil bearing according to claim 4, wherein the top foil has a greater curved length than the corrugated foil, so that successive top foils, after rolling up the base foil, overlap to form the tubular base touching at the ends thereof in the radial direction.
9. The radial foil bearing according to claim 1, wherein the tubular base is inserted into an outer ring to form the radial foil bearing.
10. The radial foil bearing according to claim 9, wherein the outer ring is a separate component which, together with the tubular base, forms the radial foil bearing which can be inserted into a housing or the outer ring is formed by the housing itself, in which the tubular base can be used to form the radial foil bearing.
11. The radial foil bearing according to claim 9, wherein a degree of freedom in an axial direction of the tubular base placed in the outer ring is blocked.
12. The radial foil bearing according to claim 9, wherein a degree of freedom in a circumferential direction of the tubular base placed in the outer ring is blocked.
13. A radial foil bearing comprising: a base foil; a first top foil; a first corrugated foil arranged radially on top of the first top foil and fixed to the first top foil at a first common end to form a first curved segment fixed to the base foil and extending in a circumferential direction; a second top foil; a second corrugated foil arranged radially on top of the second top foil and fixed to the second top foil at a second common end to form a second curved segment fixed to the base foil and extending in the circumferential direction; wherein: the second curved segment is placed after the first curved segment on the base foil so that, when the base foil is rolled up, the first curved segment and the second curved segment form at least a portion of a tubular base.
14. The radial foil bearing of claim 13, further comprising: a third top foil; and a third corrugated foil arranged radially on top of the third top foil and fixed to the third top foil at a third common end to form a third curved segment fixed to the base foil and extending in a circumferential direction; wherein: the third curved segment is placed after the second curved segment on the base foil so that, when the base foil is rolled up, the first curved segment, the second curved segment and the third curved segment form the tubular base.
15. The radial foil bearing of claim 13, wherein a number of curved segments and their sequential arrangement on the base foil can be scaled.
16. The radial foil bearing of claim 13, wherein, after the base foil has been rolled up to form the tubular base: the tubular base has a peripherally closed shape; and a first end of the first curved segment faces a second end of the second curved segment.
17. The radial foil bearing of claim 16, wherein the first end contacts the second end.
18. The radial foil bearing of claim 16, wherein the first end is spaced apart from the second end
19. The radial foil bearing of claim 13, wherein: the first top foil has a greater curved length than the first corrugated foil; the second top foil has a greater curved length than the second corrugated foil; and the second top foil overlaps the first top foil when the base foil is rolled up to form the tubular base.
20. The radial foil bearing of claim 13 further comprising an outer ring, wherein the tubular base is inserted into the outer ring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Example embodiments of the disclosure are shown in the following figures. In the figures:
[0036] FIG. 1 shows a base foil having three curved segments attached thereto,
[0037] FIG. 2 shows a curved segment with a top foil and a corrugated foil in the state of being connected to one another,
[0038] FIG. 3 shows a curved segment with a top foil and a corrugated foil in the separated state,
[0039] FIG. 4 shows a radial foil bearing according to the disclosure,
[0040] FIG. 5 shows an outer ring for receiving a tubular base,
[0041] FIG. 6 shows the outer ring according to FIG. 5 with the mounted tubular base,
[0042] FIG. 7 shows a section in the axial direction through the embodiment according to FIG. 6,
[0043] FIG. 8 shows one axial end of the sectioned outer ring according to FIG. 7,
[0044] FIG. 9 shows the other axial end of the sectioned outer ring according to FIG. 7,
[0045] FIG. 10 shows a second variant of the outer ring with a mounted tubular base,
[0046] FIG. 11 shows the outer ring for receiving a tubular base according to FIG. 10,
[0047] FIG. 12 shows a section in the axial direction through the embodiment according to FIG. 10,
[0048] FIG. 13a shows a detailed view of one axial end of the sectioned outer ring according to FIG. 12,
[0049] FIG. 14 shows a detailed view of the other axial end of the sectioned outer ring according to FIG. 12,
[0050] FIG. 15 shows a third variant of the outer ring having a mounted tubular base,
[0051] FIG. 16 shows a detailed view of the radial foil bearing according to FIG. 15,
[0052] FIG. 17 shows a section in the axial direction through the embodiment according to FIG. 15,
[0053] FIG. 18 shows a detailed view of one axial end of the sectioned outer ring according to FIG. 15, and
[0054] FIG. 19 shows a detailed view of the other axial end of the sectioned outer ring according to FIG. 15.
DETAILED DESCRIPTION
[0055] FIG. 1 shows a base foil 4 having three curved segments 6a, 6b, 6c attached thereto. The base foil 4 is designed as a strip of material, e.g., as a sheet metal strip, which has a maximum thickness of 0.5 mm. The strip-shaped base foil 4 extends transversely in the subsequent axial direction 8, which is defined after the base foil 4 has been rolled up to form a tubular base. The base foil 4 has several recesses, e.g., in the form of a notch 11, with which an alignment of the curved segments 6 to be placed on the base foil 4 is to take place so that the curved segments 6 to be placed can easily and reliably be disposed at the correct distances from one another on the base foil 4, and then can be attached to the base foil 4.
[0056] In FIG. 1, three curved segments 6a, 6b, 6c are disposed sequentially and in a pattern on a base foil 4, so that the present pattern is largely regular and repeatable and all curved segments 6a, 6b, 6c have the same orientation on the base foil 4. Each curved segment 6a, 6b, 6c has an end with which both the respective curved segment 6 on the base foil 4 and the foils 2 and 3 of the curved segment 6 are welded to one another. This welding 17 of all components can be done together when positioning the foils 2 and 3 to form a curved segment 6 on the base foil 4, or the curved segment 6 can be designed as a pre-assembled foil package consisting of a top foil and a corrugated foil 2 and 3 already present with the base foil 4.
[0057] For the precise positioning of the curved segments 6a, 6b, 6c on the base foil 4, the curved segments 6a, 6b, 6c are each brought into congruence with a notch 11 in such a way that, for example, the end edge of a curved segment 6 is aligned with an edge of the notch 11. The notches 11 may be formed for a curved segment 6 on the opposite edges delimiting the strip-shaped base foil 4 and are present in pairs for a curved segment 6. The shape and position of such notches 11 as positioning means can vary; alternatively, such a positioning means can also be disposed within the strip-shaped base foil 4 and have a shape that is favorable for positioning a curved segment 6.
[0058] As can be seen from FIG. 1, the curved segments 6a, 6b, 6c are already bent when they are mounted on the flat, strip-shaped base foil 4.
[0059] FIG. 2 shows a curved segment 6 or 6a with a top foil and a corrugated foil 2 and 3 or 2a and 3a in the connected state. A top foil 2 and a corrugated foil 3 are used for a curved segment 6, which are brought into alignment at a common end and are connected to one another. The respective other end of the curved segment 6 allows the two foils 2 and 3 to move freely with respect to one another. The design of the curved segment 6 already defines an axial direction 8 and a circumferential direction 10, which is transferred to the other assemblies.
[0060] FIG. 3 shows a curved segment 6a having a top foil and a corrugated foil 2a and 3a in the separated state. The foils 2 and 3 to be joined together are ideally already bent. The curved shape is such that the top foil 2contrary to the illustration in FIG. 3can be brought to the inner lateral surface of the corrugated foil 3, wherein the curved appearance of both foils 2 and 3 is congruent.
[0061] FIG. 4 shows a radial foil bearing 1 according to the disclosure. The radial foil bearing 1 is produced by rolling up the base foil 4 in the circumferential direction 10. The prepared formation of the base foil 4 with the curved segments 6a, 6b, 6c is present, for example according to FIG. 1. The radial foil bearing 1 is already present as a tubular base 7 in FIG. 4, and can be inserted into a receiving bore of a housing of an assembly adapted to the base 7 and operated there to support a shaft.
[0062] FIG. 5 shows an outer ring 5 for receiving a tubular base 7. The radial foil bearing 1 according to FIG. 4 in the form of the tubular base 7 can be upgraded by inserting it into an outer ring 5, wherein the sensitive foils 2, 3, and 4 are protected from external influences by the outer ring 5. The outer ring 5 may be designed as a deep-drawn sheet metal sleeve and, according to FIG. 5, provided with slots 12 distributed regularly in the circumferential direction 10. These slots 12 can easily be punched in a sheet metal sleeve and are provided for the accessibility of a tool for the tubular base 7.
[0063] FIG. 6 shows the outer ring 5 according to FIG. 5 with the tubular base 7 mounted. The tubular base 7, for example according to FIG. 4, has been inserted into the outer ring 5 according to FIG. 5. The axial length of the tubular base 7 corresponds to the axial length of the outer ring 5, after which the base 7 is flush with the outer ring 5 at both axial ends. As an alternative thereto, a slight overhang may be provided in the sense that the axial length of the outer ring 5 is greater than the axial length of the base 7, so that the edges of the foils 2, 3 and 4 are better protected from impact points.
[0064] The slots 12 ensure the accessibility of a tool which can firmly connect, e.g., weld, the base 7 to the outer ring 5, and the outer peripheral surface of the base foil 4 lies against the inner peripheral surface of the outer ring 5.
[0065] FIG. 7 shows a section in the axial direction 8 through the embodiment of FIG. 6. In this exemplary embodiment, the axial length of the base 7 and thus also the axial length of the curved segments 6a, 6b, 6c, and the base foil 4 corresponds to the axial length of the outer ring 5. It can now be seen that, in the radial direction 9, the foils 2a, 2b, 3a, and 3b are stacked on top of one another. This is due to the fact that the curved segments 6a and 6b cover or overlap to a small extent in the circumferential direction 10. This overlap takes place in the area of the weld 17, and a fixed (welded) end of a curved segment 6a with the base foil 4 covers a loose end of the curved segment 6b following the curved segment 6a, so that in the sectional view the foils 2a, 2b, 3a, and 3b appear stacked in the radial direction. FIG. 8 shows one axial end of the sectioned outer ring 5 according to FIG. 7. One axial end has a rounding 13 on the radial inside of the outer ring 5, which is intended to facilitate the insertion of the base 7 into the outer ring 5.
[0066] FIG. 9 shows the other axial end of the sectioned outer ring 5 according to FIG. 7. This axial end has a chamfer 14 on the radial inside of the outer ring 5, which is provided to prevent damage to the foils 2, 3, and 4 when handling the radial foil bearing 1 or when transporting the radial foil bearing 1.
[0067] FIG. 10 shows a second variant of the outer ring 5 with the mounted tubular base 7. This outer ring 5 no longer has slits 12, but instead several material displacements 15, which are better illustrated in FIG. 11.
[0068] FIG. 11 shows the outer ring 5 for receiving a tubular base 7 according to FIG. 10. At the axial end thereof, the outer ring 5 has material displacements 15 which lie opposite one another in the axial direction 8, and which have been formed from the material of the outer ring 5. These material displacements 15, which protrude radially inwards, fit into the notches 11, which are designed as positioning means, in the base foil 4 or the tubular base 7.
[0069] FIG. 12 shows a section in the axial direction 8 through the embodiment of FIG. 10. In addition to the curves 13 and chamfers 14 of the outer ring 5 according to FIG. 7, the outer ring 5 can have these local and discrete material displacements 15. The overlapping of two curved segments 6a and 6b or the foils 2a, 2b, 3a, and 3b thereof, which have already been adequately described in FIG. 7, is clearly visible in FIG. 12.
[0070] FIG. 13 shows a detailed view of one axial end of the sectioned outer ring 5 according to FIG. 12. The material displacement 15 directed radially inwards is formed by displacement of material of the outer ring 5 in the axial direction at a specific position which engages in a notch 11 of the base foil 4 to secure the position of the tubular base 7 in the circumferential direction 10 and in the axial direction 8. At least one degree of freedom of the tubular base 7 relative to the outer ring 5 is blocked here.
[0071] FIG. 14 shows a detailed view of the other axial end of the sectioned outer ring 5 according to FIG. 12. At the (other) end of the outer ring 5 opposite the one axial end of the outer ring 5 according to FIG. 13 in the axial direction 8, the material of the outer ring 5 is displaced inward in the radial direction and forms a material displacement 15 directed radially inward on this axial side of the outer ring 5, which also engages in a notch 11 of the base foil 4 to additionally secure the position of the tubular base 7 in the circumferential direction 10 and in the axial direction 8 and to block further degrees of freedom of the tubular base 7 in relation to the outer ring 5.
[0072] As an alternative to the embodiment according to FIG. 12, it is also conceivable that either the embodiment of the material displacement 15 according to FIG. 13 or the embodiment of the material displacement 15 according to FIG. 14 is disposed on both axial ends of the outer ring 5.
[0073] The material displacements 15 may have already been introduced before the assembly of the outer ring 5 with the tubular base 7, so as not to damage the foil packages of the curved segments 6a, 6b, 6c during the displacement process. The tubular base 7 is so flexible in the shape thereof that it can be inserted into the outer ring 5 without any problems.
[0074] FIG. 15 shows a third variant of the outer ring 5 having a mounted tubular base 7. In contrast to the outer rings 5 of FIGS. 5 and 10, this outer ring 5 has a material displacement 15 at the one axial end thereof, while an annular collar 16 formed by the outer ring 5 is disposed at the other axial end thereof.
[0075] FIG. 16 shows a detailed view of the radial foil bearing 1 according to FIG. 15. The rectangular material displacement 15 is clearly visible, which is formed by axially pushing a tool into the material of the outer ring 5 in such a way that a material displacement 15 directed radially inwards is produced.
[0076] FIG. 17 shows a section in the axial direction 8 through the embodiment according to FIG. 15. Clearly visible in FIG. 17 is the overlapping of two curved segments 6a and 6b or the foils 2a, 2b, 3a, and 3b thereof, which have already been adequately described in FIG. 7. The annular collar 16 running around in the circumferential direction 10 is also clearly visible as an alternative to the discrete formation of local material displacements 15 to form a stop here when the tubular base 7 is installed in the outer ring 5. A radial overlap of the annular collar 16 with the foils of the tubular base 7, at least in the thickness of the base foil 4, is already sufficient to block a degree of freedom of the tubular base 7 in an axial direction, since the curved segments 6a to 6c are welded to the base foil 4 are and are wrapped by the base foil 4.
[0077] FIG. 18 shows a detailed view of one axial end of the sectioned outer ring 5 according to FIG. 15. The material displacement 15 engages in the notch 11 and secures the tubular base 7 in the circumferential direction 10 and also in an axial direction 8. The material displacement 15 protrudes in the radial direction 9 into the notch 11.
[0078] FIG. 19 shows a detailed view of the other axial end of the sectioned outer ring 5 according to FIG. 15. The annular collar 16 secures the tubular base 7 only in an axial direction 8. A securing in the circumferential direction 10 is not provided.
REFERENCE NUMERALS
[0079] 1 Radial foil bearing [0080] 2 Top foil [0081] 2a First top foil [0082] 2b Second top foil [0083] 2c Third top foil [0084] 3 Corrugated foil [0085] 3a First corrugated foil [0086] 3b Second corrugated foil [0087] 3c Third corrugated foil [0088] 4 Base foil [0089] 5 Outer ring [0090] 6 Curved segment [0091] 6a First curved segment [0092] 6b Second curved segment [0093] 6c Third curved segment [0094] 7 Tubular base [0095] 8 Axial direction [0096] 9 Radial direction [0097] 10 Circumferential direction [0098] 11 Notch [0099] 12 Slot [0100] 13 Rounding [0101] 14 Chamfer [0102] 15 Material displacement [0103] 16 Ring collar [0104] 17 Weld
