COATING REMOVAL APPARATUS AND METHOD
20240181590 ยท 2024-06-06
Assignee
Inventors
- Alan Lee Stone (Bloomingale, IL, US)
- Kevin Bruce McGillivray (Agua Dulce, CA, US)
- Christopher Lane (Los Gatos, CA, US)
Cpc classification
B24B57/02
PERFORMING OPERATIONS; TRANSPORTING
B24B7/08
PERFORMING OPERATIONS; TRANSPORTING
International classification
B24B7/10
PERFORMING OPERATIONS; TRANSPORTING
B24B41/00
PERFORMING OPERATIONS; TRANSPORTING
B24B57/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A coating removal apparatus includes multiple pairs of rotatable brushes spaced apart from each other in a first direction. Each pair of brushes may include two opposing brushes that are configured to rotate about a common axis and move towards and away from each other in a second direction transverse to the first direction. When a coated panel is positioned between the two opposing brushes, first portions of the brushes may separably engage with and rotate on opposite surfaces of the coated panel. The apparatus may also include one or more liquid tanks configured to contain a liquid. When the tanks contain the liquid and when the coated panel is positioned between the two opposing brushes, second portions of the two brushes may at least contact the liquid in the liquid tanks.
Claims
1. An apparatus to remove a coating from a coated panel, comprising: multiple pairs of rotatable brushes spaced apart from each other in a first direction, wherein each pair of rotatable brushes includes two opposing brushes with end faces that face each other, and wherein the two opposing brushes of each pair of rotatable brushes are configured to (a) rotate about a common axis, (b) move towards and away from each other in a second direction transverse to the first direction, and (c) when a coated panel is positioned between the end faces of the two opposing brushes, first portions of the two opposing brushes separably engage with and rotate on opposite surfaces of the coated panel; and one or more liquid tanks each configured to contain a liquid, wherein, when the one or more liquid tanks contain the liquid and when the coated panel is positioned between the end faces of the two opposing brushes, second portions of the two opposing brushes at least contact the liquid in the one or more liquid tanks.
2. The apparatus of claim 1, wherein a number of the liquid tanks is equal to a number of pairs of rotatable brushes.
3. The apparatus of claim 1, wherein the first portions are top portions of the two opposing brushes and the second portions are bottom portions of the two opposing brushes.
4. The apparatus of claim 1, wherein each brush of the multiple pairs of rotatable brushes includes a polyolefin foam.
5. The apparatus of claim 1, wherein the common axis of rotation of each pair of rotatable brushes extend in the second direction.
6. The apparatus of claim 1, further including a pair of cold plates spaced apart from each in the second direction to define a gap therebetween, wherein, when the coated panel is positioned between the two opposing brushes, the coated panel extends through the gap between the pair of cold plates.
7. The apparatus of claim 6, wherein each cold plate of the pair of cold plates are configured to circulate a coolant therethrough.
8. The apparatus of claim 6, wherein the pair of cold plates are positioned above the multiple pairs of rotatable brushes.
9. The apparatus of claim 1, further including a position-adjustment mechanism configured to move the one or more liquid tanks towards and away from the multiple pairs of rotatable brushes.
10. The apparatus of claim 1, further including a plurality of air jets positioned above the multiple pairs of rotatable brushes, wherein the plurality of air jets are configured to direct an air stream towards the one or more liquid tanks.
11. The apparatus of claim 1, wherein, when the end faces of the two opposing brushes rotate on opposite surfaces of the coated panel and the one or more liquid tanks contain the liquid, the two opposing brushes are configured to transfer at least a portion of the coating from the coated panel to the liquid in the one or more liquid tanks.
12. An apparatus to remove a coating from a coated panel, comprising: multiple pairs of rotatable brushes spaced apart from each other in a first direction, wherein each pair of rotatable brushes includes two opposing brushes with end faces that face each other and are configured to (a) rotate about a common axis that extends in a second direction transverse to the first direction, (b) move towards and away from each other in the second direction, and (c) when a coated panel is positioned between the end faces of the two opposing brushes, top portions of the two opposing brushes separably engage with and rotate on opposite surfaces of the coated panel; multiple liquid tanks, wherein each liquid tank of the multiple liquid tanks is configured to (i) contain a liquid and (b) be positioned below a different pair of rotatable brushes of the multiple pairs of rotatable brushes such that, when the coated panel is positioned between the two opposing brushes of the pair of rotatable brushes, top portions of the two opposing brushes engage with and rotate on opposite surfaces of the coated panel and bottom portions of the two opposing brushes engage with the liquid in the liquid tank; and a pair of fluid cooled cold plates spaced apart from each in the second direction to define a gap therebetween, wherein, when the coated panel is positioned between the two opposing brushes, the coated panel extends through the gap between the pair of fluid cooled cold plates.
13. The apparatus of claim 12, wherein each brush of the multiple pairs of rotatable brushes includes a polyolefin foam.
14. The apparatus of claim 12, further including a position-adjustment mechanism configured to move the multiple liquid tanks towards and away from the multiple pairs of rotatable brushes.
15. The apparatus of claim 14, wherein the multiple liquid tanks are positioned below the multiple pairs of rotatable brushes and the position-adjustment mechanism is configured to move the multiple liquid tanks vertically towards and away from the multiple pairs of rotatable brushes.
16. The apparatus of claim 14, further including one or more liquid level sensors configured to detect a level of liquid in the multiple liquid tanks, and wherein the position-adjustment mechanism is configured to adjust a position of the multiple liquid tanks based on the detected level of liquid by the one or more liquid level sensors.
17. The apparatus of claim 12, further including a plurality of air jets positioned above the multiple pairs of rotatable brushes, wherein the plurality of air jets are configured to direct an air stream towards the multiple liquid tanks.
18. The apparatus of claim 12, wherein a region of the apparatus proximate the multiple pairs of rotatable brushes is fluidly coupled to a vacuum chamber.
19. The apparatus of claim 12, wherein the multiple pairs of rotatable brushes includes at least three pairs of rotatable brushes and the multiple liquid tanks includes at least three liquid tanks.
20. The apparatus of claim 12, wherein each brush of the multiple pairs of rotatable brushes is configured to rotate in a same direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The accompanying drawings, which are incorporated herein and constitute a part of this disclosure, illustrate exemplary embodiments and, together with the description, are used to explain the disclosed principles. In these drawings, where appropriate, reference numerals that illustrate the same or similar structures, components, materials, and/or elements in different figures are labeled similarly. It is understood that various combinations of the structures, components, and/or elements, other than those specifically shown, are contemplated and are within the scope of the present disclosure.
[0009] For simplicity and clarity of illustration, the figures depict the general structure of the various described embodiments. Details of well-known components or features may be omitted to avoid obscuring other features, since these omitted features are well-known to those of ordinary skill in the art. Further, features in the figures are not necessarily drawn to scale. The dimensions of some features may be exaggerated relative to other features to improve understanding of the exemplary embodiments. One skilled in the art would appreciate that the features in the figures are not necessarily drawn to scale and, unless indicated otherwise, should not be viewed as representing dimensions or proportional relationships between different features in a figure. Additionally, even if it is not expressly mentioned, aspects described with reference to one embodiment or figure may also be applicable to, and may be used with, other embodiments or figures.
[0010]
[0011]
[0012]
DETAILED DESCRIPTION
[0013] All relative terms such as about, substantially, approximately, etc., indicate a possible variation of +10% (unless noted otherwise or another degree of variation is specified). For example, a feature (e.g., slot, etc.) disclosed as being about t units wide (or length, thickness, depth, etc.) may vary in width from (t?0.1 t) to (t+0.1 t) units. In some cases, the specification also provides context to some of the relative terms used. For example, a structure (e.g., groove) described as being substantially semicircular or rectangular in cross-sectional shape may deviate (e.g., 10% deviation, etc.) from being perfectly semicircular or rectangular. Further, a range described as varying from, or between, 5 to 10 (5-10), includes the endpoints (i.e., 5 and 10).
[0014] Unless otherwise defined, all terms of art, notations, and other scientific terms or terminology used herein have the same meaning as commonly understood by persons of ordinary skill in the art to which this disclosure belongs. Some components, structures, and/or processes described or referenced herein are well understood and commonly employed using conventional methodology by those skilled in the art. These components, structures, and processes will not be described in detail. All patents, applications, published applications and other publications referred to herein as being incorporated by reference are incorporated by reference in their entirety. If a definition or description set forth in this disclosure is contrary to, or otherwise inconsistent with, a definition and/or description in these references, the definition and/or description set forth in this disclosure controls over those in references incorporated by reference. None of the references described or referenced herein is admitted as prior art relative to the current disclosure.
[0015] The discussion below describes an exemplary apparatus and method used to remove a coating from an edge (or the edge zone) of a panel. It should be noted that the specific features of the described apparatus are not limitations. Instead, embodiments of the described apparatus may be used to remove any coating(s) from any substrate in any suitable application. For example, the disclosed apparatus and method may be used to remove any type of one or more coatings (organic, inorganic, metallic, etc.) from any type of substrate (e.g., panel, wafer, base plate, etc.). In the discussion below, the term panel is used broadly to refer to any component having a relatively flat surface upon which a coating is disposed (conformally, as patches, in regions, etc.). For example, as used herein, a panel includes a plate, a semiconductor wafer, a wafer with multiple IC devices formed thereon, a single IC device, a substrate (e.g., ceramic, organic, metallic, etc.) with one or more coatings formed or disposed thereon, etc. The coating on the panel may be formed of any material (organic, inorganic, metallic, etc.), have any thickness, and may, without limitation, be disposed on the panel by any known method (e.g., deposited, sprayed, plated, grown on, etc.).
[0016]
[0017] As best seen in
[0018] Brushes 20 may be rotatably coupled to apparatus 100 using any suitable mechanism. In some embodiments, brushes 20 may be removably and rotatably coupled to apparatus 100. In some embodiments, brushes 20 may be detachably mounted on a drive shaft with quick-release pins 22. Low friction air cylinders 54 coupled to the drive shaft may move brushes 20 towards and away from panel 10 to engage with and disengage (e.g., contact and retract) from panel 10. Air cylinders 54 may be adapted to press the opposing brushes 20 against panel 10 with sufficient force to aid in the removal of the coating from panel 10. In some embodiments, air cylinders 54 may be configured to provide a variable force to brushes 20, and apparatus 100 may include a control mechanism with a feedback loop that adjusts air cylinders 54 to vary the force on brushes 20 based on, for example, a measured result indicative of the amount of coating removed. For example, with reference to
[0019] As best seen in
[0020] In some embodiments, all brushes 20 may be associated with a single liquid tank 30. In other words, in such embodiments, all brushes 20 may engage with the liquid contained in a single liquid tank 30. In some embodiments, each brush 20 may be associated with a different liquid tank 30. In some embodiments, as illustrated in
[0021] In some embodiments, all the brushes 20 of apparatus 100 may be made of the same material (e.g., polyolefin foam, etc.). However, this is not a requirement, and in some embodiments, different pairs of brushes 20 may be made of different materials having different properties. For example, with reference to
[0022] In the embodiment of apparatus 100 illustrated in
[0023] In some embodiments, the liquid (e.g., chemical solvent) used in liquid tanks 20 may release fumes (e.g., hazardous fumes) during operation of apparatus 100. Apparatus 100 includes features that assist in fume mitigation and management. A region near the location where brushes 20 contact panel 10 (i.e., the brush-contact region) may be connected to a vacuum chamber 62 linked to an outside exhaust to extract solvent or chemical fumes from this region. A region above the brush-contact region may include a pair of spaced-apart cold plates 70 to cool the released fumes and cause it settle into liquid tanks 30. As best seen in
[0024] With reference to
[0025] In some embodiments, the different features (e.g., cooling and vacuum assembly, liquid tank assembly, brush assembly, etc.) of apparatus 100 may be formed in a modular manner (e.g., as assemblies) such that these assemblies may be individually removed and replaced. In some embodiments, mechanical fasteners (e.g., clamps, screws, etc.) along with alignment features may be used to align and secure these modular assemblies in apparatus 100. The assemblies may be separated from apparatus 100 and reattached to apparatus using the fasteners.
[0026] It should be noted that although the current disclosure is described as being used to remove a coating from an edge (or the edge zone coating) of panel 10, this is only exemplary. For example, apparatus 100 may be used to remove a single or multiple coatings (e.g., multi-layer coatings) from any region (e.g., center, side, etc.) of panel 10. Persons of ordinary skill in the art would recognize that the disclosed apparatus can be used for any application (e.g., to remove paint from the surface of a component, a metallic or polymeric coating from the surface of a ceramic/organic substrate or a semiconductor wafer, etc.). Furthermore, although in the description above, some features were disclosed with reference to specific embodiments, a person skilled in the art would recognize that this is only exemplary, and the features are applicable to all disclosed embodiments. Other embodiments of the apparatus, its features and components, and related methods will be apparent to those skilled in the art from consideration of the disclosure herein.