Air Fryer and Cleaning Method Thereof
20220395137 · 2022-12-15
Inventors
Cpc classification
International classification
Abstract
An air fryer for air-frying a food includes a main body having an air frying chamber for receiving a food therein, an air circulation device disposed in the main body for guiding an air flow into the air frying chamber of the main body, and an air heater which includes a heating coil detachably coupled at the main body for heating the air flow to form a hot air in the air frying chamber so as to air-fry the food therein.
Claims
1. An air fryer for air-frying a food, comprising: a main body having an air frying chamber for receiving the food therein; an air circulation device disposed in said main body and configure to guide an airflow to circulate in the said air frying chamber of said main body; and an air heater which comprises a heating coil detachably coupled in said main body for heating the airflow to form a hot air in said air frying chamber so as to air-fry the food therein.
2. The air fryer, as recited in claim 1, wherein said main body comprises a housing having an interior cavity, and a cover assembly disposed in said interior cavity to divide said interior cavity into said air frying chamber and a component chamber above said air frying chamber, wherein said heating coil is detachably coupled at said cover assembly to support said heating coil in said air frying chamber.
3. The air fryer, as recited in claim 2, wherein said air heater further comprises a power supply supported in said component chamber to detachably and electrically connect to said heating coil, wherein when said heating coil is detachably coupled at said cover assembly, said heating coil is electrically connected to said power supply.
4. The air fryer, as recited in claim 3, wherein said power supply comprises a power port provided at said cover assembly, wherein said heating coil comprises a coil body and a power connector integrally coupled to said coil body, wherein said power connector is detachably connected to said power port in order to electrically connect said coil body to said power supply when said heating coil is detachably coupled at said cover assembly.
5. The air fryer, as recited in claim 4, wherein said main body further comprises a blocking assembly provided at said power connector of said heating coil, wherein after said power connector of said heating coil is connected to said power port of said power supply, said power port is sealed by said blocking assembly.
6. The air fryer, as recited in claim 4, wherein said main body further comprises one or more detachable holders provided at said cover assembly to detachably couple said coil body of said heating coil at said cover assembly.
7. The air fryer, as recited in claim 6, wherein said detachable holder comprises a supporting element movably coupled at said cover assembly to move between a supporting position and a releasing portion, wherein when said supporting element is moved at said supporting position, said coil body is supported by said supporting element to stably retain said heating coil in said air frying chamber, and when said supporting element is moved at said releasing position, said coil body is detached from said supporting element, such that said heating coil is adapted to be detached from said air frying chamber.
8. The air fryer, as recited in claim 7, wherein said detachable holder further comprises a restoring element coupled between said supporting element and said cover assembly for applying a restoring force to said supporting element so as to move said supporting element from said releasing position back to said supporting position.
9. The air fryer, as recited in claim 8, wherein said restoring element comprises a spring having two ends biasing against said supporting element and said cover assembly respectively for applying a spring force as said restoring force to said supporting element.
10. The air fryer, as recited in claim 9, wherein said supporting element has a sliding end slidably coupled at said cover assembly, and a hooking end extended from said sliding end toward said air frying chamber to detachably engage with said coil body of said heating coil.
11. The air fryer, as recited in claim 6, wherein said detachable holder comprises a magnetic element provided at said coil body of said heating coil, such that said heating coil is detachably and magnetically mounted at said cover assembly.
12. The air fryer, as recited in claim 2, wherein said air circulation device comprises an electric motor supported at said component chamber of said main body, and a fan blade assembly, wherein said fan blade assembly comprises a first fan blade supported at said air frying chamber and driven to rotate by said electric motor for circulating the air flow within said air frying chamber.
13. The air fryer, as recited in claim 12, wherein said first fan blade is located between said cover assembly and said heating coil.
14. The air fryer, as recited in claim 13, wherein said cover assembly comprises an inner cover and an outer cover, wherein said inner and outer covers are spaced apart from each other and are disposed in said interior cavity of said housing to form an intermediate chamber between said air frying chamber and said component chamber, wherein said fan blade assembly further comprises a second fan blade disposed in said intermediate chamber, wherein said second fan blade is drive to rotate by said electric motor.
15. The air fryer, as recited in claim 14, wherein said intermediate chamber of said main body is communicated with said component chamber thereof, wherein said main body further has at least one air inlet provided at said housing to communicate with said component chamber, and at least one first air outlet provided at said housing to communicate with said intermediate chamber.
16. The air fryer, as recited in claim 15, wherein said main body further has second air outlet provided at said housing to communicate with said air frying chamber, wherein said second air outlet is located adjacent to said first air outlet.
17. The air fryer, as recited in claim 16, wherein said inner cover has an air outlet passage extended from said air frying chamber to said second air outlet.
18. The air fryer, as recited in claim 17, wherein said inner cover further has a covering portion and a communicating portion, wherein said covering portion of said inner cover forms a ceiling of said air frying chamber while said communicating portion is integrally extended from said covering portion to said second air outlet of said housing to form said air outlet passage.
19. The air fryer, as recited in claim 18, wherein said covering portion of the inner cover of said cover assembly has a stepping structure to define a first receiving cavity for receiving said first fan blade and a second receiving cavity for receiving said heating coil, wherein said first receiving cavity is located above and communicated with said second receiving cavity, wherein a diameter of said second receiving cavity is larger than a diameter of said first receiving cavity.
20. The air fryer, as recited in claim 14, further comprising a non-stick coating provided at an inner wall surface of said air frying chamber of said main body.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0062] The following description is disclosed to enable any person skilled in the art to make and use the present invention. Preferred embodiments are provided in the following description only as examples and modifications will be apparent to those skilled in the art. The general principles defined in the following description would be applied to other embodiments, alternatives, modifications, equivalents, and applications without departing from the spirit and scope of the present invention.
[0063] It is appreciated that the terms “longitudinal”, “transverse”, “upper”, “lower”, “front”, “rear”, “left”, “right”, vertical”, “horizontal”, “top”, “bottom”, “interior” and “exterior” in the following description refer to the orientation or positioning relationship in the accompanying drawings for easy understanding of the present invention without limiting the actual location or orientation of the present invention. Therefore, the above terms should not be an actual location limitation of the elements of the present invention.
[0064] It is appreciated that the terms “one” in the following description refer to “at least one” or “one or more” in the embodiment. In particular, the term “a” in one embodiment may refer to “one” while in another embodiment may refer to “more than one”. Therefore, the above terms should not be an actual numerical limitation of the elements of the present invention.
[0065] Accordingly, the existing air fryer is constructed by connecting the heating coil to a circuit board via a wire and affixing the heating coil at the heating coil cover in a non-detachable manner. During the operation of the existing air fryer to generate the hot air for cooking the food, smoke and grease will be generated by the food. The smoke and grease will be discharged from the existing air fryer along an air duct of the heating coil cover via the operation of the fan. However, the grease will inevitably adhere to the heating coil cover and the surface of the heating coil during the discharging process. As more often the operation of the air fryer to cook the foods, increasing amount of grease will be attached on the heating coil cover and the surface of the heating coil. Since the heating coil is mounted at the heating coil cover in a non-detachable manner, it is difficult to clean the grease on the heating coil cover and the heating coil. This is the common drawback of the existing air fryers.
[0066] In order to solve the above problem, the present invention provides an air fryer and its production method thereof to easily clean the grease stain through a detachable structure or a non-stick coating, so as to ensure the safety and health of the air fryer during the cooking operation. It is understood that the food to be fried mentioned in the present invention can be foods such as French fries, vegetables, meats, fishes, or etc. It is appreciated that inedible industrial products can be placed in the air fryer of the present invention for surface heating, and it should not be limited in the present invention.
[0067] Referring to
[0068] It is worth mentioning that since the heating element 31 is detachably coupled in the main body 10 and is located in the air frying chamber 101, the heating element 31 can be easily detached from the main body 10 in order to clean the air frying chamber 101 of the main body 10. Since an inner wall of the air frying chamber 101 will not be blocked by the heating element 31, grease stains on the inner wall of the air frying chamber 101 can be easily cleaned. Meanwhile, grease stains on the heating element 31 can be easily cleaned when the heating element 31 is detached from the main body 10. Therefore, the user is able to easily clean the air fryer 1 to ensure the safety and health of the air fryer during the cooking operation.
[0069] Particularly, as shown in
[0070] It is worth mentioning that the air frying chamber 101 and the component chamber 102 of the main body 10 are independent and sealed from each other, wherein when the air temperature in the air frying chamber 101 is increased by the air heater 30, i.e. the hot air, moisture of the food will be removed by the hot air, such that a high temperature and humid environment will be created in the air frying chamber 101. On the other hand, since the component chamber 102 is independent and sealed from the air frying chamber 10, the hot air will not enter into the component chamber 102. Therefore, the component chamber 102 will maintain its low air temperature environment to prevent any components in the component chamber 102 being damaged by high heat so as to prolong the service life span of the air fryer 1 and to ensure the safety thereof.
[0071] Preferably, the air frying assembly 13 is detachably coupled to the housing 11 for easily reaching the food in the air frying assembly 13. In one example, the air frying assembly 13 is detachably coupled to the housing 11 by means of, but not limited to, snap fit or lock structure.
[0072] Preferably, as shown in
[0073] Preferably, the air frying assembly 13 further comprises a handle 132 extended from the basket 131, wherein the housing 11 further has an accessing opening 110 communicating with the air frying chamber 101, such that when the basket 131 is placed in the air frying chamber 101 through the accessing opening 110, the accessing opening 110 of the housing 11 is sealed by the basket 131 and the handle 132 is located out of the housing 11 for the user to carry the basket 131.
[0074] It is worth mentioning that even though the air fryer 1 of the present invention is constructed to have an inner container structure as an example to show the distinctive features, the structural configuration of the air frying assembly 13 should not be limited in the present invention, such as the temperature control of the present invention. For example, the air frying assembly 13 can incorporate with different components such as rotating grill, skewers and other cooking components, as long as the food can be air-fried in the air frying chamber 101.
[0075] As shown in
[0076] As an example shown in
[0077] It is worth mentioning that the coil body 311 of the heating coil 310 has a spiral shape, wherein the power connector 312 is connected at one end of the coil body 311. As a result, the heating coil 310 cannot be stably supported at the cover assembly 12 by only inserting the power connector 312 into the power port 321. For example, the heating coil 310 will be vibrated or even fallen off during the operation of the air fryer 1. In order to solve this problem, as shown in
[0078] Particularly, as shown in
[0079] Preferably, the detachable holder 14 further comprises a restoring element 142 coupled between the supporting element 141 and the cover assembly 12 for applying a restoring force to the supporting element 141 so as to move the supporting element 141 from the releasing position back to the supporting position. In other words, the restoring element 142 is configured to retain the supporting element 141 at the supporting position. Therefore, the assembly and disassembly operation of heating coil 310 will be substantially simplified.
[0080] For example as shown in
[0081] Accordingly, in order to disassemble the heating coil 310, the user is able to pull down and rotate the hooking end 1412 of the supporting element 141, such that the hooking end 1412 of the supporting element 141 will be disengaged with the coil body 311 of the heating coil 310. Then, the power connector 312 can be detached from the power port 321 of the power supply 32, such that the heating coil 310 is entirely detached from the air frying chamber 101. In order to assemble the heating coil 310, the power connector 312 of the heating coil 310 can be firstly connected to the power port 321 of the power supply 32. Then, by pulling down and rotating the hooking end 1412 of the supporting element 141, the coil body 311 of the heating coil 310 can be coupled at the hooking end 1412 of the supporting element 141. It is worth mentioning that the restoring element 142 is arranged to move the supporting element 141 from the releasing position back to the supporting position to prevent the coil body 311 being detached from the hooking end 1412 of the supporting element 141 accidentally or unintentionally. Therefore, the assembling and disassembling operations of the heating coil 310 are simple and easy.
[0082] It is worth mentioning that in the above example of the present invention, the spring 1421 is preferably located in the component chamber 102 of the main body 10, wherein the spring 1421 is embodied as a compression spring for applying outward pushing spring forces at the two ends. In another example, the spring 1421 can be disposed in the air frying chamber 101 of the main body 10, wherein the spring 1421 can be a tension spring for applying inward pulling forces at the two ends.
[0083] Furthermore, since the power port 321 of the power supply 32 is extended facing toward the air frying chamber 101, the power connector 312 of the heating coil 310 can be easily connected to the power port 321. However, even though the power port 321 is engaged with the power connector 312, the hot air in the air frying chamber 101 may still able to enter into the power port 321 to cause serious safety problem. In order to solve this problem, as shown in
[0084] For example as shown in
[0085] According to the first preferred embodiment, as shown in
[0086] Preferably, the first fan blade 221 of the fan blade assembly 22 is located between the cover assembly 12 and the heating coil 310 to prevent the heating coil 310 from interfering with the rotational movement of the first fan blade 221 and to ensure the air blown by the first fan blade 221 and being heat by the heating coil 310 before entering into the air frying chamber 101.
[0087] It is worth mentioning that since the electric motor 21 of the air circulation device 20 is supported at the component chamber 102 while the first fan blade 221 is supported at the air frying chamber 101, when the first fan blade 221 is driven by the electric motor 21 to circulate the hot and humid air in the air frying chamber 101, the electric motor 21 is kept in a relatively dry and cool environment in the component chamber 102, so as to prolong the service life span of the air circulation device 20 and to ensure safety operation of the air circulation device 20.
[0088] Preferably, as shown in
[0089] Preferably, the fan blade assembly 22 comprises a second fan blade 222 disposed in the intermediate chamber 103, wherein the second fan blade 222 is drive to rotate by the electric motor 21, the second fan blade 222 is configured to generate an air flow in the intermediate chamber 103 so as to enhance the heat insulation and moisture proof of the intermediate chamber 103. It is appreciated that the first and second fan blades 221, 222 are coupled at the same output shaft of the electric motor 21, wherein the second fan blade 222 is located between the first fan blade 221 and the electric motor 21. In other words, the first fan blade 221 is located out of the intermediate chamber 103, wherein the first fan blade 221 serves as an outer fan blade while the second fan blade 222 serves as an inner fan blade.
[0090] Preferably, the intermediate chamber 103 of the main body 10 is communicated with the component chamber 102 thereof, wherein the main body 10 further has at least one air inlet 1101 provided at the housing 11 to communicate with the component chamber 102, and at least one first air outlet 1102 provided at the housing 11 to communicate with the intermediate chamber 103. Therefore, when the second fan blade 222 of the fan blade assembly 22 is operated, exterior cold air will be sucked into the component chamber 102 through the air inlet 1101 of the housing 11, and will then enter into intermediate chamber, and will be discharged from the first air outlet 1102. As a result, the heat, such as generated by the electric motor 21, in the component chamber 102 will be discharged to maintain the dry and low temperature environment of the component chamber 102.
[0091] It is worth mentioning that during the operation of the air fryer 1 for air-frying the food, moisture and grease will be generated and released as a side product in the air frying chamber 101, such that the circulating air will carry moisture and grease in the air frying chamber 101. Once the amount of moisture and grease is gradually accumulated in the air frying chamber 101, the moisture and grease will affect the air-frying effect of the air fryer 1. In order to reduce the moisture and grease carried by the air flowing in the air frying chamber 101, the main body 10 of the air fryer 1 further has second air outlet 1103 provided at the housing 11 to communicate with the air frying chamber 101, wherein the first fan blade 221 is operated for blowing out the hot air carrying the moisture and grease out of the air frying chamber 101 through the second air outlet 1103. It is appreciated that the air frying chamber 101 of the main body 10 can communicate with the air inlet 1101 of the housing 11, such that when the first fan blade 221 is operated, fresh air can be supplied to the air frying chamber 101 through the air inlet 1101.
[0092] Preferably, as shown in
[0093] Preferably, a size of the air outlet passage 1210 of the inner cover 121 is gradually reduced from the air frying chamber 101 to the second air outlet 1103, in order to increase a connection area between the air outlet passage 1210 and the air frying chamber 101 while keeping the second air outlet 1103 unchanged. Therefore, more amount of hot air carrying the moisture and grease can be discharged out of the air frying chamber 101 when the first fan blade 221 is operated. At the same time, the connection area between the air outlet channel 1210 and the air frying chamber 101 becomes larger, to easily clean up the grease stains in the air outlet passage 1210.
[0094] For example as shown in
[0095] Preferably, as shown in
[0096] Preferably, the second air outlet 1103 of the housing 11 is located adjacent to the first air outlet 1102, such that the hot air discharged through the second air outlet 1103 will be mixed with the cold air discharged through the first air outlet 1102 to reduce an overall temperature of the air discharged from the main body 10. Such configuration will prevent the hot air from being discharged separately through the second air outlet 1103, which may cause safety concern.
[0097] Preferably, the covering portion 1211 of the inner cover 121 of the cover assembly 12 has a stepping structure to define a first receiving cavity 12101 for receiving the first fan blade 221 and a second receiving cavity 12102 for receiving the heating coil 310, wherein the first receiving cavity 12101 is located above and communicated with the second receiving cavity 12102. A diameter of the second receiving cavity 12102 is larger than a diameter of the first receiving cavity 12101, wherein when the heating coil 310 is detachably coupled at the inner cover 121, the heating coil 310 will not block the rotational movement of the first fan blade 221. Meanwhile, the air outlet passage 1210 of the inner cover 121 is communicatively extended from the side wall of the first receiving cavity 12101 to the second air outlet 1103 to discharge the hot air in the air frying chamber 101 through the second air outlet 1103 under the centrifugal action of the first fan blade 221.
[0098] As shown in
[0099] Preferably, the temperature sensor 50 is located adjacent to the heating coil 310 of the air heater 30 so as to accurately detect the temperature of the air circulating in the air frying chamber 101 in a real time manner.
[0100] It is worth mentioning that the control system 40 of the air fryer 1 of the present invention can be embodied as, but not limited to, a single-chip microcomputer or a control chip, wherein the single-chip microcomputer or control chip is disposed the component chamber 102 of the main body 10, such that the air fryer 1 forms an integrated device. It is appreciated that, in another example, the control system 40 can also be embodied as a control terminal as an external component of the air fryer 1, such that the air fryer 1 serves as a split device.
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[0102] In one example the inner cover 121 of the cover assembly 12 is made of a magnetic attracting material to detachably and magnetically couple the heating coil 310 to the inner cover 121. It is worth mentioning that, in the above example, the inner cover 121 can be made of magnetic attracting material such as carbon steel. In another example, the inner cover 121 can also be made of non-magnetic material such as aluminum, stainless steel, etc. Accordingly, one or more magnetic attraction elements can be placed at the desired position of the inner cover 121 to magnetically couple with the heating coil 310 when the inner cover 121 is made of non-magnetic material. Alternatively, the magnetic element 143 can be directly mounted to the inner cover 121 at a predetermined location to magnetically couple with the heating coil 310.
[0103] It is worth mentioning that the heating coil 310 of the air fryer 1 according to the above first embodiment of the present application and its alternative mode is detachably coupled to the cover assembly 12, wherein the inner surface of the inner cover 121 will not be blocked after the heating coil 310 is detached, such that the user is able to easily clean the inner surface of the inner cover 121. However, since the grease stains are difficult to clean, cleaning detergents may need to apply for removing the grease stains.
[0104] As shown in
[0105] Preferably, the inner surface of the inner cover 121 of the cover assembly 12 is also coated with the non-stick coating 60 to reduce the grease stains adhered to the inner surface of the inner cover 121.
[0106] Preferably, the outer surface of the coil body 311 of the heating coil 310 is further coated with the non-stick coating 60 to reduce the grease stains adhered on the outer surface of the heating tube body 311.
[0107] Preferably, the outer surface of the first fan blade 221 of the fan blade assembly 22 can further be coated with the non-stick coating 60 to reduce the grease stains on the outer surface of the first fan blade 221.
[0108] It is worth mentioning that, in another example, the non-stick coating 60 can also be coated on the main body 10 at the location where the hot air in the air frying chamber 101 will reach and contact.
[0109] As shown in
[0110] S100: Detach the heating coil 310 of the air heater 30 of the air fryer 1 from the air frying chamber 101 of the main body 10 of the air fryer 1.
[0111] S200: Remove grease stains on the inner wall surface of the air frying chamber 101 and the outer surface of the heating coil 310 after the heating coil 310 is detached.
[0112] S300: Couple the heating coil 310 back into the air frying chamber 101 after the heating coil 310 and the air frying chamber 101 are cleaned.
[0113] It is worth mentioning that the non-stick coating 60 can be partially or completely coated on the inner wall surface of the air frying chamber 101 to enhance the cleaning process of the air fryer 1. It is appreciated that the outer surface of the heating coil 310 can also be coated with the non-stick coating 60.
[0114] It is appreciated that the terms “devices”, “equipments”, “systems”, “module” and “unit” in the description and block diagram of the present invention are merely illustrative examples and are not intended to be connected, arranged, and configured in the manner shown in the block diagrams. A person who skilled in the art should will recognize, these devices, equipments, systems, modules and unit can be connected, arranged, and configured in any manner. The terms “include”, “include”, “have”, etc. are open end and mean “including but not limited to” and can be used interchangeably. The terms “or” and “and” as used herein refer to the terms “and/or” and can be used interchangeably, unless the context clearly indicates otherwise. The term “such as” used herein refers to the phrase “such as but not limited to” and can be used interchangeably.
[0115] One skilled in the art will understand that the embodiment of the present invention as shown in the drawings and described above is exemplary only and not intended to be limiting.
[0116] It will thus be seen that the objects of the present invention have been fully and effectively accomplished. The embodiments have been shown and described for the purposes of illustrating the functional and structural principles of the present invention and is subject to change without departure from such principles. Therefore, this invention includes all modifications encompassed within the spirit and scope of the following claims.