PRESSURE TRANSITION INDICATOR AND VACUUM INSULATION PANEL EQUIPPED THEREWITH FOR SIGNALING LOSS OF VACUUM
20240219250 ยท 2024-07-04
Inventors
Cpc classification
G01L27/00
PHYSICS
International classification
Abstract
A remotely interrogatable pressure transition indicator (100) having a pressure sensitive element (110) interacting with a remotely interrogatable mechanical switch (120). The pressure sensitive element (110) is a hermetically sealed, gas impermeable, flexible walled sachet (110) containing a quantity of gas, operable for transitioning between inflated and deflated conditions induced by a change in external gaseous pressure experienced by the sachet (110). The sachet (110) interacts with the mechanical switch (120) to producing a first interrogatable value when the sachet (110) is inflated and a second interrogatable value when the sachet (110) is deflated.
Claims
1. A remotely interrogatable pressure transition indicator, comprising: (a) a pressure sensitive element operable for transitioning between first and second conditions induced by a change in external gaseous pressure experienced by the pressure sensitive element, and (b) a remotely interrogatable mechanical switch operable for transitioning between (i) a first state producing a first interrogatable value wherein the first state is indicative of a pressure induced status of the pressure sensitive element in the first condition representing a first external pressure experienced by the pressure sensitive element, and (ii) a second state producing a second interrogatable value different from the first interrogatable value, wherein the second state is indicative of a pressure induced status of the pressure sensitive element in the second condition representing a second external pressure experienced by the pressure sensitive element, wherein the first external pressure is lower than the second external pressure.
2. The pressure transition indicator of claim 1 wherein the pressure sensitive element is a hermetically sealed, gas impermeable, flexible walled sachet containing a quantity of gas at a set pressure wherein (i) the first condition of the pressure sensitive element is an inflated condition caused when the sachet experiences an external pressure lower than the set pressure, and (ii) the second condition of the pressure sensitive element is a compressed condition caused when the sachet experiences an external pressure higher than the set pressure.
3. The pressure transition indicator of claim 1 wherein: (a) the remotely interrogatable mechanical switch includes at least an RFID tag and a low electrical resistance connector, the low electrical resistance connector repositionable between an isolated position electrically separated from the RFID tag so as to render the RFID tag interrogatable and a shorting position in electrical shorting interface with the RFID tag so as to render the RFID tag uninterrogatable, (b) the low electrical resistance connector is biased towards the shorting position, (c) the low electrical resistance connector is located in the isolated position against the bias when the pressure sensitive element is in the first condition, and (d) the low electrical resistance connector is biased into the shorting position when the pressure sensitive element is in the second condition.
4. The pressure transition indicator of claim 1 wherein: (a) the remotely interrogatable mechanical switch includes at least an RFID tag and a low electrical resistance connector, the low electrical resistance connector repositionable between an isolated position electrically separated from the RFID tag so as to render the RFID tag interrogatable and a shorting position in electrical shorting interface with the RFID tag so as to render the RFID tag uninterrogatable, (b) the low electrical resistance connector is biased towards the first isolated position, (c) the low electrical resistance connector is biased into the isolated position when the pressure sensitive element is in the second condition, (d) the low electrical resistance connector is located in the shorting position against the bias when the pressure sensitive element is in the first condition.
5. The pressure transition indicator of claim 2 wherein: (a) the remotely interrogatable mechanical switch includes at least an RFID tag and a low electrical resistance connector, the low electrical resistance connector repositionable between an isolated position electrically separated from the RFID tag so as to render the RFID tag interrogatable and a shorting position in electrical shorting contact with the RFID tag so as to render the RFID tag uninterrogatable, (b) the low electrical resistance connector is biased towards the shorting position, (c) the low electrical resistance connector is located in the isolated position against the bias when the pressure sensitive element is in the first condition, and (d) the low electrical resistance connector is biased into the shorting position when the pressure sensitive element is in the second condition.
6. The pressure transition indicator of claim 2 wherein: (a) the remotely interrogatable mechanical switch includes at least an RFID tag and a low electrical resistance connector, the low electrical resistance connector repositionable between an isolated position electrically separated from the RFID tag so as to render the RFID tag interrogatable and a shorting position in electrical shorting contact with the RFID tag so as to render the RFID tag uninterrogatable, (b) the low electrical resistance connector is biased towards the first isolated position, (c) the low electrical resistance connector is biased into the isolated position when the pressure sensitive element is in the second condition, (d) the low electrical resistance connector is located in the shorting position against the bias when the pressure sensitive element is in the first condition.
7. The pressure transition indicator of claim 5 wherein the sachet and the mechanical switch are enclosed within a chamber defined by a rigid housing and the sachet is sandwiched between the housing and the low electrical resistance connector whereby the sachet presses against the bias of the low electrical resistance connector when in the first condition.
8. The pressure transition indicator of claim 6 wherein the sachet and the mechanical switch are enclosed within a chamber defined by a rigid housing and the sachet is sandwiched between the housing and the low electrical resistance connector whereby the sachet presses against the bias of the low electrical resistance connector when in the first condition.
9. The pressure transition indicator of claim 1 wherein the first interrogatable value is transmission of data when interrogated and the second interrogatable value is the absence of transmission of any data when interrogated.
10. The pressure transition indicator of claim 1 wherein the first interrogatable value is the absence of transmission of any data when interrogated and the second interrogatable value is transmission of data when interrogated.
11. The pressure transition indicator of claim 3 wherein the first interrogatable value is the transmission of data from the RFID tag upon reading of the RFID tag indicative of an operable RFID tag, and the second interrogatable value is the absence of any transmitted data upon reading of the RFID tag indicative of an inoperable RFID tag.
12. The pressure transition indicator of claim 3 wherein the first interrogatable value is the absence of any transmitted data upon reading of the RFID tag indicative of an inoperable RFID tag, and the second interrogatable value is the transmission of data from the RFID tag upon reading of the RFID tag indicative of an operable RFID tag.
13. (canceled)
14. The pressure transition indicator of claim 1 wherein transition of the pressure sensitive element between the first and second conditions occurs at a transition pressure point between 1 and 200 mbars.
15. (canceled)
16. The pressure transition indicator of claim 2 wherein the set pressure is between 1 and 200 mbars.
17. The pressure transition indicator of claim 3 wherein the RFID tag is a passive low frequency RFID tag.
18. The pressure transition indicator of claim 1 wherein: (a) the remotely interrogatable mechanical switch includes at least (i) a magnet having north and south magnetic poles with the magnet repositionable from a first orientation of the north and south magnetic poles relative to a given plane for producing the first interrogatable value into a second orientation of the north and south magnetic poles relative to the given plane for producing the second interrogatable value, wherein the magnet is biased towards the second orientation, (ii) a restraining element repositionable from a first position retaining the magnet in the first orientation against the bias and a second position releasing the magnet so as to permit biased repositioning of the magnet into the second orientation, and (iii) an actuator plate repositionable from a disengaged position to an engaged position, wherein the actuator plate is biased towards the engaged position and wherein repositioning of the actuator plate from the disengaged position to the engaged position effects repositioning of the restraining element from the first position to the second position, (b) the actuator plate is located in the disengaged position against the bias when the pressure sensitive element is in the first condition, and (c) the actuator plate is biased into the engaged position when the pressure sensitive element is in the second condition.
19. The pressure transition indicator of claim 18 wherein the pressure sensitive element is a hermetically sealed, gas impermeable, flexible walled sachet containing a quantity of gas at a set pressure wherein (i) the first condition of the pressure sensitive element is an inflated condition caused when the sachet experiences an external pressure lower than the set pressure, and (ii) the second condition of the pressure sensitive element is a compressed condition caused when the sachet experiences an external pressure higher than the set pressure.
20. The pressure transition indicator of claim 19 wherein the sachet and the mechanical switch are enclosed within a chamber defined by a rigid housing and the sachet is sandwiched between the housing and the actuator plate whereby the sachet presses against the bias of the actuator plate when in the first condition.
21. The pressure transition indicator of claim 18 wherein the first interrogatable value is detection of the north and south poles in the first orientation and the second interrogatable value is detection of the north and south poles in the second orientation.
22. (canceled)
23. (canceled)
24. (canceled)
25. The pressure transition indicator of claim 19 wherein the set pressure is between 1 and 200 mbars.
26. (canceled)
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] All dimensional references in the Figures are exemplary dimensions set forth in mm units.
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DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT
Nomenclature
[0035]
TABLE-US-00001 Nomenclature Table REF NO. DESCRIPTION 100 Pressure Transition Indicator 110 Pressure Sensitive Element (Sachet) 111 Core with Void Volume 112 Air Impermeable Flexible Film 113 Seal 120 Mechanical Switch 220 RFID Switch 221 RFID Microchip 222 RFID Antenna 223 Substrate 224 Electrically Conductive Connector 225 Spring 226 Retention Slot for Spring 227 Spring Securement Bolts 229 Orifice Through Substrate 230 Housing 231 Top of Housing 232 Bottom of Housing 235 Protective Disc 238 Air Hole Through Housing 239 Chamber defined by Housing 240 Plunger 241 Base Plate of Plunger 242 Protuberance of Plunger 320 Magnetic Switch 321 Magnet 322 Magnet Retention Sleeve 323 Half Shafts for Magnet Retention Sleeve 324 Biasing Torsion Spring for Magnet Retention Sleeve 325 Restraining Element (v-shaped pawl) 326 Bar for Pivotable Retention of Restraining Element 327 Stop for Limiting Rotation of Magnet Retention Sleeve 328 Actuator Plate 329 Frame 330 Housing 331 Top of Housing 332 Bottom of Housing 333 Adhesive Layer 334 Protective Peripheral Surround 335 Protective Disc 338 Air Holes Through Housing 339 Chamber defined by Housing 340 Magnet Location Marker 400 Vacuum Insulation Panel 401 Core of Vacuum Insulation Panel 402 Gas Impermeable Film Hermetically Enclosing the Core N North Magnetic Pole S South Magnetic Pole P.sub.1 Lower External Gas Pressure P.sub.2 Higher External Gas Pressure P.sub.3 Atmospheric Pressure P.sub.Set Set Gas Pressure
Construction
[0036] The invention is a remotely interrogatable pressure transition indicator 100 for indicating pressure changes between a lower external gas pressure P.sub.1 and a higher external gas pressure P.sub.2.
[0037] The pressure transition indicator 100 includes a pressure sensitive element 110 and a remotely interrogatable mechanical switch 120.
[0038] The pressure sensitive element 110 is a device operable for transitioning between first and second conditions induced by a change in external gaseous pressure experienced by the pressure sensitive element 110.
[0039] The remotely interrogatable mechanical switch 120 is any device operable for transitioning between (i) a first state producing a first interrogatable value wherein the first state is indicative of a pressure induced status of the pressure sensitive element 110 in the first condition representing a first external pressure P.sub.1 experienced by the pressure sensitive element 110, and (ii) a second state producing a second interrogatable value different from the first interrogatable value, wherein the second state is indicative of a pressure induced status of the pressure sensitive element 110 in the second condition representing a second external pressure P.sub.2 experienced by the pressure sensitive element 100, wherein the first external pressure P.sub.1 is lower than the second external pressure P.sub.2.
Pressure Sensitive Element 110
[0040] The pressure sensitive element 110 can be a hermetically sealed, gas impermeable, flexible walled sachet 110 containing a quantity of gas creating an internal set pressure P.sub.Set which is between a first lower external pressure P.sub.1 and a second higher external pressure P.sub.2. By providing the sachet 110 with an internal set pressure P.sub.Set between a first lower external pressure P.sub.1 and a second higher external pressure P.sub.2, the internal set pressure P.sub.Set will inflate the sachet 110 into the first condition when the sachet 110 experiences the lower external pressure P.sub.1 (See,
[0041] Referring to
Remotely Interrogatable Mechanical Switch 120
[0042] The remotely interrogatable mechanical switch 120 can be a combination of an electronic transmitter and a low electrical resistance connector whereby the low electrical resistance connector is repositionable relative to the electronic transmitter to switch the transmitter between the interrogatable states of on/off, operable/inoperable/, effective/ineffective, open/closed, separated/shorted, armed/triggered, etc. (hereinafter collectively referenced for convenience as on/off).
RFID Switch 220
[0043] Referring to
[0044] One end of the spring 225 is anchored in position relative to the RFID tag, such as by passage of the end through a retention slot 226 in the substrate 223.
[0045] A housing 230 can be secured to the substrate 223 to enclose the pressure sensitive element 110 and the mechanical switch 120 within a chamber 239. An air hole 238 can be provided through the housing 230 to ensure that the pressure sensitive element 110 experiences any pressure changes outside of the chamber 239. Location of the air hole 238 over the spring 225 can permit mechanical depression of the spring 225 against the bias with a pin (not shown) inserted through the air hole 238 so as permit mechanical repositioning of the electrically conductive connector 224 between the first and second positions for testing.
[0046] Referring to
[0047] A rigid protective disc 235 may positioned between the sachet 110 and the housing 230 to prevent the rather fragile flexible sachet 110 from expanding into the air hole 238 or being punctured by contact with any corners or edges on the housing 230 or any mechanical pin inserted through the air hole 238 for testing.
[0048] Referring to
[0049] One end of the leaf spring 225 is anchored in position relative to the substrate 223 and the RFID tag, such as with a pair of bolts 227 threadably engaging the substrate 223.
[0050] A housing 230 is secured to the substrate 223 to enclose the pressure sensitive element 110 and the mechanical switch 120 within a chamber 239. An air hole 238 can be provided through the top 231 and bottom 232 of the housing 230 to ensure that the pressure sensitive element 110 experiences any pressure changes outside of the chamber 239.
[0051] Referring to
[0052] The sachet 110 is positioned between the base 241 of the plunger 240 and the bottom 232 of the housing 230. The height differential of the sachet 110 between inflated and deflated conditions is operable for (i) allowing the bias of the leaf spring 225 to push the protuberance 242 downward relative to the substrate 223 a distance sufficient to allow the electrically conductive connector 224 on the leaf spring 225 to engage the RFID tag when the sachet 110 is deflated (
[0053] A rigid protective disc 235 may positioned between the sachet 110 and the bottom 232 of the housing 230 to prevent the rather fragile flexible sachet 110 from expanding into the air hole 238 or being punctured by contact with any corners or edges on the housing 230.
Magnetic Switch 320
[0054] Referring to
[0055] Referring to
[0056] Biasing of the magnet 321 towards the second orientation can be achieved with a torsion spring 324 secured at one end to the retention sleeve 322 and secured at the other end to the frame 329 for providing a biased axial rotation to the retention sleeve 322 from the first orientation of the magnet 321 (
[0057] One embodiment of the restraining element 325 is a v-shaped pawl 325 pivotally secured in position on the frame 329 via a bar 326. One leg of the v-shaped pawl 325 is positioned for removable insertion within a groove (unnumbered) in the retention sleeve 322 while the other leg is positioned for selective contact with the actuator plate 328 (
[0058] Referring to
[0059] Referring to
[0060] Referring to
[0061] A rigid protective disc 335 may positioned between the sachet 110 and the actuator plate 328 to prevent damage to the rather fragile flexible sachet 110.
[0062] A magnet location marker 340 (e.g., a raised adhesive dot) may be placed on the exterior of the housing 330 to indicated location of the magnet 321 for remote reading of the orientation of the magnet 321 with a reader (not shown).
Failure Indicating Vacuum Insulation Panel 400
[0063] Referring to
Operation
[0064] The pressure transition indicator 120 operates within a VIP 400 as follows.
[0065] The sachet 110 is filled with gas at a set pressure P.sub.Set between the anticipated vacuum pressure P.sub.1 of the VIP 400 and atmospheric pressure P.sub.3. P.sub.Set is preferably set to a pressure at which the loss of vacuum starts causing the VIP 400 to fail as a thermal insulator. Depending in large measure upon the material used for the core 401 of the VIP 400, VIPs 400 tend to lose significant thermal insulating value as the pressure inside the VIP 400 increases to between 1 and 200 millibars and more specifically between 50 and 200 millibars, and lose substantially all insulation value at pressures exceeding 1000 millibars.
RFID Switch Embodiment 220
[0066] Referring to
[0067] Referring to
[0068] Referring again to
[0069] The RFID switch 220 can be read with an RFID reader from outside the VIP 400. When the RFID switch 220 is experiencing a lower vacuum pressure P.sub.1 indicative of a properly functioning VIP 400, the RFID reader will read the operable RFID tag and signal that the VIP 400 remains operable. When the RFID switch 220 is experiencing a higher vacuum pressure P.sub.2 indicative of a loss of vacuum and a failed VIP 400, the RFID reader will be unable to read the shorted RFID tag and signal that the VIP 400 has failed and should be replaced.
[0070] The RFID switch 220 can optionally be configured in reverse fashion so that the RFID tag is shorted when the RFID switch 220 is experiencing a lower vacuum pressure P.sub.1. In this reverse configuration, when the RFID reader is able to read an operable RFID tag the reader will signal that the VIP 400 has failed and should be replaced.
Magnetic Switch Embodiment 320
[0071] Referring to
[0072] Referring to
[0073] Referring
[0074] The magnetic switch 320 can be read with a magnetic pole detector (not shown) from outside the VIP 400. When the magnetic switch 320 is experiencing a lower vacuum pressure P.sub.1 indicative of a properly functioning VIP 400, the magnetic pole detector (not shown) will detect orientation of the magnetic poles with the North pole N proximate the top 331 of the housing 330 and signal that the VIP 400 remains operable. When the magnetic switch 320 is experiencing a higher vacuum pressure P.sub.2 indicative of a loss of vacuum and a failed VIP 400, the magnetic pole detector (not shown) will detect orientation of the magnetic poles with the South pole S proximate the top 331 of the housing 330 and signal that the VIP 400 has failed and should be replaced.