Treadmill

Abstract

A treadmill having novel rapid assembly and safe storage features is provided. The treadmill includes a support base, a platform, a pair of upright arms, and a top assembly including a bridge connected to an upper and a lower handrail, the lower handrail includes a bottom portion having pivot flanges, each pivot flange has a first aperture therethrough and a bracket has a second aperture therethrough. A second pivot fastener is installed to connect and attachment tang on the upright arms with the pivot flange of the top assembly. The upright arms and the top assembly can each be rotated a predetermined angle for fixed installation of the upright arms and top assembly with respect to the long axis and platform.

Claims

1. A treadmill, the treadmill comprising: a support base including a pair of first support members and at least one crossmember disposed between the first support members, the first support members including a first plurality of apertures and a first pivot aperture; a platform including second support members for supporting a belt, the belt being driven by a controllable motor, the platform having one of more feet attached thereto and a longitudinal axis A; a pair of upright arms, each arm having a distal end and a proximal end; the distal end being attached to a third support member and a pivot bracket including a flanged portion; the flanged portion including a second plurality of apertures and a second pivot aperture, wherein the first and second pivot apertures are aligned to house a first pivot fastener therethrough thus forming a pivot joint between the first support members and the upright arms allowing for rotation of the upright arms though a predetermined angle θ for installation of a plurality of fasteners through the aligned first and second plurality of apertures; the proximal end of the upright arms including a tang and an attachment aperture therethrough; and a top assembly including a bridge connected to an upper and a lower handrail, an ergo bar, a central minipod assembly and a control console, the lower handrails including a bottom portion having pivot flanges, each pivot flange having a first aperture therethrough and a bracket having a second aperture therethrough, wherein a second pivot fastener is installed to connect the attachment tang of the upright arms with the pivot flange of the top assembly thus allowing the top assembly to be rotated through a predetermined angle θ1 for fixed installation of the top assembly.

2. The treadmill of claim 1, wherein the angle θ is between about 42 degrees and about 62 degrees.

3. The treadmill of claim 2, wherein the angle θ is between about 50 degrees and about 54 degrees.

4. The treadmill of claim 3, wherein the angle θ is about 52 degrees.

5. The treadmill of claim 1, wherein the angle θ1 is between about 80 degrees and about 100 degrees.

6. The treadmill of claim 5, wherein the angle θ1 is about 90 degrees.

7. The treadmill of claim 1, further including a phone holder having a phone rest, and a rectangular clip connected to an elastic member, the elastic member being anchored and fit in a recess, wherein a phone or a tablet can be releasably retained by the elastic members between the rectangular clip and the phone rest.

8. The treadmill of claim 1, further including a cylinder assembly, the cylinder assembly being pivotally attached to a support base crossmember and a bed assembly crossmember, the cylinder assembly includes a release pin connected to cable, wherein the cable can be actuated by depressing a pedal to translate the release pin and causing the cylinder assembly to expand thereby raising a bed assembly to a storage configuration.

9. The treadmill of claim 8, further including a safety collar; the safety collar having an aperture sized to fit on the lower handrail, a box portion including at least one chamber, and a stop including a cylindrical portion and a finned portion, wherein the safety collar can be installed on the handrail such that the stop interferes with and prohibits movement or collapse of the bed assembly while in the storage configuration.

10. The treadmill of claim 9, wherein a first safety collar is installed on a right lower handrail and a second safety collar is installed on a left lower handrail.

11. A method of treadmill assembly and storage comprising the steps of: placing a preassembled support base including a pair of first support members and at least one crossmember disposed between the first support members, the first support members including a first plurality of apertures and a first pivot aperture, the support base being connected to a platform including second support members for supporting a belt, the belt being driven by a controllable motor, the platform having one of more feet attached thereto and a longitudinal axis A; rotating a pair of upright arms though a predetermined angle θ, each arm having a distal end and a proximal end; the distal end being attached to a third support member and a pivot bracket including a flanged portion, the flanged portion including a second plurality of apertures and a second pivot aperture, wherein the first and second pivot apertures are aligned to house a first pivot fastener therethrough thus forming a pivot joint between the first support members and the upright arms; installing of a plurality of fasteners through the aligned first and second plurality of apertures; the proximal end of the upright arms including a tang and an attachment aperture therethrough; and rotating a top assembly through a predetermined angle θ1, the top assembly including a bridge connected to an upper and a lower handrail, an ergo bar, a central minipod assembly and a control console, the lower handrails including a bottom portion having pivot flanges, each pivot flange having a first aperture therethrough and a bracket having a second aperture therethrough, wherein a second pivot fastener is pre-installed to connect the attachment tang of the upright arms with the pivot flange of the top assembly thus allowing the top assembly to be rotated for fixed installation of the top assembly.

12. The method of claim 11, wherein the angle θ is between about 42 degrees and about 62 degrees.

13. The method of claim 11, wherein the angle θ1 is between about 80 degrees and about 100 degrees.

14. The method of claim 11, wherein the angle θ is between about 42 degrees and about 62 degrees and the angle θ1 is between about 80 degrees and about 100 degrees.

15. The method of claim 11, further including the step of a releasably retaining a phone or a tablet in phone holder, the phone holding having a phone rest, and a rectangular clip connected to an elastic member, the elastic member being anchored and fit in a recess, wherein a phone or a tablet is releasably retained by the elastic members between the rectangular clip and the phone rest.

16. The method of claim 11, further including the step of raising a bed assembly to a storage configuration using a cylinder assembly, the cylinder assembly being pivotally attached to a support base crossmember and a bed assembly crossmember, the cylinder assembly includes a release pin connected to cable, wherein the cable can be actuated by depressing a pedal to translate the release pin and causing the cylinder assembly to expand and raise the bed assembly to a storage configuration.

17. The method of claim 16 further including the step of installing a safety collar, the safety collar having an aperture sized to fit on the lower handrail, a box portion including at least one chamber, and a stop including a cylindrical portion and a finned portion, wherein the safety collar can be installed on the handrail such that the stop interferes with and prohibits movement or collapse of the bed assembly while in the storage configuration.

18. The method of claim 17, wherein a first safety collar is installed on a right lower handrail and a second safety collar is installed on a left lower handrail.

19. The method of claim 16, including the step of lowering the bed assembly to a user ready assembled configuration by allowing the cylinder assembly to contract thereby lowering the bed assembly to the assembled configuration.

20. The method of claim 17, including the steps of removing the safety collar and lowering the bed assembly to a user ready assembled configuration by allowing the cylinder assembly to contract thereby lowering the bed assembly to the user ready assembled configuration.

Description

DESCRIPTION OF THE DRAWINGS

[0028] FIG. 1 is an isometric view of a treadmill shown in a shipping configuration in accordance with one embodiment of the present invention;

[0029] FIG. 2 is another isometric view of some of the elements of the treadmill shown in FIG. 1;

[0030] FIG. 3A is a detail of some of the elements of the treadmill shown in FIG. 1;

[0031] FIG. 3B is another detail of some of the elements of the treadmill shown in FIG. 1;

[0032] FIG. 4A is a detail of some of the elements of the treadmill shown in FIG. 1;

[0033] FIG. 4B is another detail of some of the elements of the treadmill shown in FIG. 1:

[0034] FIG. 5 is an isometric view of a treadmill in an assembled configuration in accordance with one embodiment of the present invention;

[0035] FIG. 6 is another isometric view of a treadmill in an assembled configuration in accordance with an embodiment of the present invention;

[0036] FIG. 7 is a detail view depicting some of the elements of the treadmill in accordance with FIG. 5;

[0037] FIG. 8 is an isometric view of a treadmill in a storage configuration including details of the release mechanism in accordance with an embodiment of the present invention;

[0038] FIG. 9A is a detail of some of the elements of the treadmill shown in FIG. 5;

[0039] FIG. 9B is another detail of some of the elements of the treadmill shown in FIG. 5;

[0040] FIG. 10A is another isometric view of a treadmill in a storage configuration including details of the release mechanism in accordance with an embodiment of the present invention;

[0041] FIG. 10B is a detail view of some of the elements of the treadmill shown in FIG. 10A;

[0042] FIG. 10C is another detail view of some of the elements of the treadmill shown in FIG. 10A; and

[0043] FIG. 11 is a detail view of some of the elements of the treadmill shown in FIG. 10A.

DETAILED DESCRIPTION OF THE INVENTION

[0044] As shown in FIGS. 1-4, a treadmill in a preassembled, folded or shipping configuration is shown and is generally designated by the reference numeral 100. The treadmill 100 includes a support base 2. The support base 2 is generally configured as an H having two longitudinal members 4 each being connected to at least one crossmember 6. In the folded, shipping condition, support base 2 is substantially parallel to the long axis (A) of the treadmill 100 for placement on the ground for use.

[0045] The support base 2 is mounted to the platform 8. The platform 8 includes longitudinal members 10 extending the length of the platform 8. Feet 12 are mounted to the bottom of the platform 8. The feet can include wheels or rollers 14. Motor 20 located under motor cover 24 is for controlling and driving a treadmill belt 22 is mounted within the platform 8. The treadmill assembly 100 can include wheels or rollers 14 at any number of contact points with the ground for ease of transport and storage as discussed below.

[0046] Upright support arms 30 are pivotally mounted to support base 2 at the distal end 30A with pivot brackets 32 Pivot brackets 32 include opposing flanges 34 (see e.g., FIG. 4A-4b) which straddle the support base members 4. The flanges 34 and the support base members 4 include a colinear aperture (not shown) through which a pivot fastener 36 can be installed before or after shipping. The upright arms 30 can be rotated about the pivot fasteners 36 thereby moving the flanges 34 into position straddling the support members 4. A spring-loaded pin 39 can extend from the support member 4. When the upright arms 30 are rotated, the pin 39 engages a matching aperture 39A in the flange so that the flange 34 reversibly locks in place and can be easily disassembled by depressing the pin 39 when required. Predrilled, pre-aligned apertures 40, 42 in the support base 4 and the flanges 34 can now be used to install fasteners 38 such as for example, screws. Support member 44 which is attached to the upright arm 30 assists in stiffening the flange 34, aligning the upright arms 30 in the proper position, and stabilizing the arms 30 with respect to the base 2 in an assembled configuration.

[0047] The treadmill assembly 100 includes top assembly 60 having a bridge 62 including a bottom surface 62A, an ergo bar 64, left and right upper hand rails 66, and left and right lower handrails 68. Cup holder and mini pod assembly 72 is attached between the bridge 62 and the ergo bar 64. Control console 74 can be mounted to the cup holder and mini pod assembly 72. A phone holder slot 76 can be included in the control console 74. The upper hand rails 66 hand rails are connected to the console 74 thereby allowing the user to hold on as the incline of the belt 22 changes and to allow the user to attain a comfortable position. The angle between the upper hand rails 66 and the lower handrails 68 can be between about 20 degrees and about 60 degrees.

[0048] In the storage configuration, the top assembly 60 is mounted such that it can be rotated about 90 degrees with respect the upright arms 30 and secured thereto. As shown in FIGS. 3A and 3B, the lower handrails 68 include pivot flanges 78 including a central aperture 80 therethrough. The proximal end of upright arms 30 also include a complementary pivot tang 82 having a central aperture (not shown). The tang 82 and flanges 78 can be shipped in an aligned or fastened condition including a pivoting fastener (not shown). The lower handrails also include an alignment and securing bracket 84 having a predrilled aperture 86 for alignment with a matching predrilled aperture 88 in the upright arm 30. In the preassembled, folded, or shipping configuration, the angle θ between the beveled end 90 of upright arm 30 and the bottom surface 68A of lower handrail 68 is about 90 degrees.

[0049] For ease of assembly, a user can easily rotate the top assembly 60 about the pivot tang 82 about 90 degrees such that predrilled apertures 86 and 88 are aligned. A fastener 89 used to secure the top assembly 60 to the upright arms 30 which can also be rotated into position with respect to the base 2 as described above.

[0050] As depicted in FIG. 5, the treadmill 100, is now in an assembled configuration. The top assembly 60 being securely fastened to upright arms 30 at their distal end 30A and to support base 2 at their proximal end 30B. An angle θ1 between the upright arms 30 and the belt 22 and support base 2, which are colinear, is established at between about 42 degrees and about 62 degrees. Preferably the angle θ1 is about between about 50 degrees and about 54 degrees. In one embodiment, the angle θ1 is about 52 degrees. Prior to the assembly process, the angle θ (See e.g. FIG. 2) between the bottom surface 62A of the bridge 62 and the belt 22 and support base 2 is about 90 degrees, where as in the assembled configuration (e.g., FIGS. 5-6), the bottom surface 68A of the handrail 68 is substantially parallel with the belt 22 and support base 2 with respect to axis A. Substantially parallel as defined herein meaning between about +/− about 5 degrees.

[0051] Referring now to FIGS. 6-7, the treadmill 100 is in an assembled configuration. Covers 91 can be installed to protected the joint between the support base 2 and the upright arms 30. The covers 91 can be snap fit, or attached with fasteners for ease of access for disassembly as required. Phone holder 92 includes a phone rest 94 and can be fit into phone holder slot 76 of control console 74. The phone holder 92 includes a rectangular clip 96 which is attached to one or more elastic members 98. In the stowed condition, the clip 96 fits into a recess 99 in the phone holder 92. The clip 96 can be moved to elongate the elastic members 98 such that the clip 96 captures a portion of a cell phone or tablet 102, thereby applying a compressive force which holds the phone or tablet 102 in place between the phone rest 94 and the clip 96. When the phone or tablet 102 is removed, the clip 96 can easily and elastically retracted and can fit back into its original position in recess 99.

[0052] Referring to FIGS. 8-11, the treadmill 100 includes features which allow for easy mechanically assisted folding of the structure for storage. A telescoping hydraulic cylinder assembly 104 is connected to the crossmember 6 of the support base 2. The crossmember can include two tangs 106 having a central aperture for connecting to one end of the cylinder 104 using a fastener 108 (See FIG. 9B). The other end of the cylinder assembly 104, is similarly connected to another crossmember 110 which is attached to long members 10 located under the belt 22.

[0053] As shown in FIGS. 9A and 9B, a release pedal 112 is held in a locked position by pivot tab 114. When a user depresses the pedal 112 (e.g., using a hand or foot), the pedal rotates and actuates a cable 116. The cable can include a protective jacket 116A to protect it from damage during assembly or disassembly. The cable 116 is also connected to a release pin 118 located on the cylinder assembly 104. When the pedal 112 is depressed or rotated, the cable 116 translates a distance thereby moving the release pin 118 from an unreleased to a released position. In the unreleased position the telescoping hydraulic cylinder assembly 104 is stowed in a compressed position. When the release pin 118 removed, the telescoping hydraulic cylinder assembly 104 moves in a safe and controlled manner to the released uncompressed position, thereby causing the entire bed assembly 120 to move into a folded configuration for storage. When in the folded configuration the treadmill 100 can be easily moved by rotating it on the wheels or rollers 14.

[0054] Referring to FIGS. 10 and 11, the treadmill can include a novel safety mechanism to prevent accidental release of the bed 120 in the folded condition. In this position, the telescoping hydraulic cylinder assembly 104 is completely extended to provide support between the crossmember 6 and crossmember 110. Safety collar 130 can be oval an is shaped to removably fit over the end of the left or right lower handrails 68. The collar 130 includes a rectangular box structure 132 including individual chambers 134 formed by walls 136. An adjustable stop 138 including a cylindrical portion 140 and spaced apart fins 142 can be used to stabilize the bed 120 in the folded configuration. The safety collar 130 is fitted over the handrail 68 such that the box structure 132 interferes with the ability of the bed 120 to move. The adjustable stop 138 can be fitted into any of the chambers 134, thereby capturing or blocking with the long members 10 of the bed 120 to prevent movement or collapse of the bed. One or more safety collars 130 may be used, for example one on each right and left handle 68 during storage. The collars 130 can be easily removed to allow the bed 120 to move in a safe and controlled manner to the deployed or assembled position. The motion is limited by a predetermined force required to move telescoping hydraulic cylinder assembly 104 back to a compressed position.

[0055] While the present disclosure has been described with reference to various exemplary embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed as the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims.

List of Reference Numbers

[0056] 100 treadmill [0057] 2 support base [0058] 4 support longitudinal members [0059] 6 crossmember [0060] A long axis [0061] 8 platform [0062] 10 platform longitudinal members [0063] 12 feet [0064] 14 wheel [0065] 20 motor [0066] 22 belt [0067] 24 motor cover [0068] 30 upright arms [0069] 32 pivot brackets [0070] 34 flanges [0071] 36 pivot fastener [0072] 38 fasteners [0073] 39 spring loaded pin [0074] 39A pin aperture [0075] 40 apertures base [0076] 42 apertures flange [0077] 44 support member [0078] 60 top assembly [0079] 62 bridge [0080] 62A bottom surface of bridge [0081] 64 ergo bar [0082] 66 upper handrails [0083] 68 lower handrails [0084] 68A bottom surface of lower handrail [0085] 72 mini pod assembly [0086] 74 control console [0087] 76 phone holder slot [0088] 78 pivot flanges [0089] 80 central aperture [0090] 82 tang [0091] 84 bracket [0092] 86 aperture bracket [0093] 88 aperture upright arm [0094] θ angle between upright arm and handrail [0095] 90 beveled end [0096] 30A distal end of arm [0097] 30B proximal end of arm [0098] θ1 angle between the upright arms and belt or axis A. [0099] 89 fastener [0100] 91 covers [0101] 92 phone holder [0102] 94 phone rest [0103] 96 clip [0104] 99 recess [0105] 98 elastic members [0106] 102 phone or tablet [0107] 104 cylinder assembly [0108] 106 tangs [0109] 108 fastener [0110] 110 crossmember [0111] 112 release pedal [0112] 114 pivot tab [0113] 116 cable [0114] 116A jacket [0115] 118 release pin [0116] 120 bed assembly [0117] 130 safety collar [0118] 132 box [0119] 134 chamber [0120] 136 walls [0121] 138 stop [0122] 140 cylindrical portion [0123] 142 finned portion