Heat exchanger(s) for recovering water and/or heat energy from turbine engine combustion products
12000334 ยท 2024-06-04
Assignee
Inventors
Cpc classification
F05D2270/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/314
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/2322
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K3/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C7/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/305
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02C3/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02C3/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A turbine engine is provided that includes a fan section, a turbine engine core and a recovery system. The turbine engine core is configured to power the fan section. The turbine engine core includes a core compressor section, a core combustor section and a core turbine section. A centerline axis of the turbine engine core is offset from a centerline axis of the turbine engine. The recovery system includes an evaporator module and a condenser module. A core flowpath extends sequentially through the core compressor section, the core combustor section, the core turbine section, the evaporator module and the condenser module from an inlet into the core flowpath to an exhaust from the core flowpath.
Claims
1. A turbine engine, comprising: a fan section; a turbine engine core configured to power the fan section, the turbine engine core including a core compressor section, a core combustor section and a core turbine section, wherein a centerline axis of the turbine engine core is offset from a centerline axis of the turbine engine; and a recovery system including an evaporator module and a condenser module, wherein a core flowpath extends sequentially through the core compressor section, the core combustor section, the core turbine section, the evaporator module and the condenser module from an inlet into the core flowpath to an exhaust from the core flowpath, and wherein the evaporator module is radially outboard of and axially overlaps the turbine engine core.
2. The turbine engine of claim 1, wherein the condenser module is configured to condense water vapor flowing through the core flowpath into water, and the recovery system is configured to collect the water; and the evaporator module is configured to evaporate at least some of the water into steam, and the recovery system is configured to provide the steam to the turbine engine core.
3. The turbine engine of claim 1, wherein the centerline axis of the turbine engine core is at least one of laterally offset from the centerline axis of the turbine engine; or angularly offset from the centerline axis of the turbine engine by an acute angle.
4. The turbine engine of claim 1, further comprising: a power turbine section fluidly coupled between the core turbine section and the evaporator module along the core flowpath; and a rotating structure including a fan rotor and a power turbine rotor, the fan rotor arranged within the fan section, and the power turbine rotor arranged within the power turbine section.
5. The turbine engine of claim 4, wherein the rotating structure includes a shaft between and rotatable with the power turbine rotor and the fan rotor; and the shaft is disposed next to and outside of the turbine engine core.
6. The turbine engine of claim 4, wherein the turbine engine core is disposed axially between the fan section and the power turbine section.
7. The turbine engine of claim 1, further comprising: a bypass flowpath fluidly coupled with and downstream of the fan section; and an outer structure housing the fan section and forming an outer peripheral boundary of the bypass flowpath; the exhaust from the core flowpath disposed at an outer side of the outer structure.
8. The turbine engine of claim 1, further comprising: a bypass flowpath fluidly coupled with and downstream of the fan section; the condenser module arranged at a radial outer side of the bypass flowpath.
9. The turbine engine of claim 1, wherein the condenser module is radially outboard of and axially overlaps the turbine engine core.
10. The turbine engine of claim 1, wherein the condenser module is arranged axially forward of the evaporator module along the centerline axis of the turbine engine.
11. The turbine engine of claim 1, further comprising: a bypass flowpath fluidly coupled with and downstream of the fan section; the evaporator module extending radially across the bypass flowpath.
12. The turbine engine of claim 1, wherein at least one of the evaporator module extends circumferentially about the axis between twenty degrees and ninety degrees; or the condenser module extends circumferentially about the axis between twenty degrees and ninety degrees.
13. The turbine engine of claim 1, further comprising: a bypass flowpath fluidly coupled with and downstream of the fan section; and a flow circuit including the condenser module and a second condenser module, the flow circuit configured to circulate a working fluid through the condenser module and the second condenser module; the condenser module arranged radially outboard of the bypass flowpath; and the second condenser module arranged in the bypass flowpath.
14. The turbine engine of claim 13, further comprising: a second bypass flowpath fluidly coupled with and downstream of the fan section; the second bypass flowpath radially outboard of and extending circumferentially about the bypass flowpath; and the condenser module arranged radially outboard of the second bypass flowpath.
15. The turbine engine of claim 13, further comprising: a power turbine section fluidly coupled between the core turbine section and the evaporator module along the core flowpath; and a rotating structure including a fan rotor and a power turbine rotor, the fan rotor arranged within the fan section, and the power turbine rotor arranged within the power turbine section; the second condenser module arranged axially between the fan section and the power turbine section.
16. The turbine engine of claim 13, further comprising: a power turbine section fluidly coupled between the core turbine section and the evaporator module along the core flowpath; and a rotating structure including a fan rotor and a power turbine rotor, the fan rotor arranged within the fan section, and the power turbine rotor arranged within the power turbine section; the power turbine section arranged axially between the fan section and the second condenser module.
17. The turbine engine of claim 1, further comprising: a second evaporator module; a second condenser module; the core flowpath including a first heat exchange leg, a second heat exchange leg and a base leg; the first heat exchange leg branching off from the base leg and extending sequentially through the evaporator module and the condenser module; and the second heat exchange leg branching off from the base leg and extending sequentially through the second evaporator module and the second condenser module.
18. The turbine engine of claim 17, wherein a section of the second evaporator module circumferentially overlaps a section of the evaporator module.
19. A turbine engine, comprising: a fan section comprising a fan rotor; a power turbine section comprising a power turbine rotor rotatably coupled with the fan rotor; a bypass flowpath fluidly coupled with and downstream of the fan section; a recovery system including an evaporator module and a condenser module, the evaporator module extending radially across the bypass flowpath, the evaporator module comprising an evaporator heat exchanger forming an entirety of the evaporator module, and the power turbine section arranged axially between the evaporator module and the fan section; and a turbine engine core including a core compressor section, a core combustor section and a core turbine section, wherein a core flowpath extends sequentially through the core compressor section, the core combustor section, the core turbine section, the power turbine section, the evaporator module and the condenser module from an inlet into the core flowpath to an exhaust from the core flowpath, and wherein the evaporator module is radially outboard of and axially overlaps the turbine engine core.
20. A turbine engine, comprising: a turbine engine core including a core compressor section, a core combustor section and a core turbine section; a recovery system including a first evaporator module, a first condenser module, a second evaporator module and a second condenser module, the first condenser module axially adjacent and circumferentially aligned with an outer section of the first evaporator module, the second condenser module axially adjacent and circumferentially aligned with an outer section of the second evaporator module, and the second evaporator module axially overlapping the first evaporator module, wherein a centerline axis of the recovery system is offset from a centerline axis of the turbine engine core; and a core flowpath including a base leg, a first heat exchange leg and a second heat exchange leg, the base leg extending sequentially through the core compressor section, the core combustor section and the core turbine section towards the first heat exchange leg and the second heat exchange leg, the first heat exchange leg branching off from the base leg and extending sequentially through the first evaporator module and the first condenser module, and the second heat exchange leg branching off from the base leg and extending sequentially through the second evaporator module and the second condenser module; wherein the first evaporator module and the second evaporator module are radially outboard of and axially overlap the turbine engine core.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION
(7)
(8) The fan section 30, the engine core 28 and the PT section 34 may be arranged sequentially along the engine axis 22 within an engine housing 36. This engine housing 36 includes a housing inner structure 38 and a housing outer structure 40.
(9) The inner structure 38 includes one or more inner cases 42 and 44 and an inner nacelle 46. The core case 42 houses any one or more or all of the engine sections 31A-33B; e.g., the engine core 28. The power turbine (PT) case 44 houses the PT section 34. The inner nacelle 46 houses and provides an aerodynamic cover over one or more of the inner cases 42 and 44. The inner nacelle 46 of
(10) The outer structure 40 includes an outer case 54 and an outer nacelle 56. The outer case 54 houses at least the fan section 30. The outer nacelle 56 houses and provides an aerodynamic cover over at least the outer case 54. The outer nacelle 56 of
(11) A core flowpath 64 extends sequentially through the LPC section 31A, the HPC section 31B, the combustor section 32, the HPT section 33A, the LPT section 33B and the PT section 34 from an inlet 66 into the core flowpath 64 to an exhaust 68 out from the core flowpath 64. The core inlet 66 of
(12) Each of the engine sections 30-34 includes a respective bladed rotor 72-77. Each of these bladed rotors 72-77 includes a plurality of rotor blades (or vanes) arranged circumferentially around and connected to one or more respective rotor disks. The rotor blades, for example, may be formed integral with or mechanically fastened, welded, brazed, adhered and/or otherwise attached to the respective rotor disk(s).
(13) The fan rotor 72 is connected to a geartrain 80 through a fan shaft 82. The geartrain 80 is connected to the PT rotor 77 through a power turbine (PT) shaft 84. At least (or only) the fan rotor 72, the fan shaft 82, the geartrain 80, the PT shaft 84 and the PT rotor 77 collectively form a fan rotating structure 86. This fan rotating structure 86 of
(14) The LPC rotor 73 is connected to the LPT rotor 76 through a low speed shaft 88. At least (or only) the LPC rotor 73, the low speed shaft 88 and the LPT rotor 76 collectively form a low speed rotating structure 90 of the engine core 28. The HPC rotor 74 is connected to the HPT rotor 75 through a high speed shaft 92. At least (or only) the HPC rotor 74, the high speed shaft 92 and the HPT rotor 75 collectively form a high speed rotating structure 94 of the engine core 28. The engine rotating structures 90 and 94 may be rotatably connected to and supported by the engine housing 36 and its inner structure 38 through a plurality of bearings. The low speed rotating structure 90 and one or more or all of its members 73, 76 and 88 and/or the high speed rotating structure 94 and one or more or all of its members 74, 75 and 92 are thereby rotatable about a centerline axis 96 (e.g., a rotational axis) of the engine core 28. This core axis 96 may also be a centerline axis of one or more or all of the core sections 31A-33B and/or one or more or all of the core rotors 73-76.
(15) The engine core 28 of
(16) With the foregoing arrangement, the engine core 28 may be located at (e.g., on, adjacent or proximate) or otherwise close to a center of gravity of the turbine engine 20. The engine core 28 may also or alternatively be located adjacent the fan section 30. However, since the fan rotating structure 86 and its PT shaft 84 do not project through the engine core 28, the engine core 28 may be sized independent of the sizing of the PT shaft 84. Thus, the low speed rotating structure 90 and/or the high speed rotating structure 94 may be sized smaller than if those rotating structures 90 and 94 circumscribed the PT shaft 84. This may facilitate provision of a more efficient (e.g., smaller) engine core configuration.
(17) During operation, air enters the turbine engine 20 and its fan section 30 through a forward engine inlet 100 at the engine forward end 24. This air is directed through the fan section 30 and enters the core flowpath 64, the outer bypass flowpath 58 and the inner bypass flowpath 48; e.g., in parallel. The air directed into the core flowpath 64 may be referred to as core air. The air directed into the outer bypass flowpath 58 may be referred to as bypass air. The air directed into the inner bypass flowpath 48 may be referred to as cooling air.
(18) The core air is compressed by the LPC rotor 73 and the HPC rotor 74 and directed into a combustion chamber 102 of a combustor 104 (e.g., an annular combustor) in the combustor section 32. Fuel is injected into the combustion chamber 102 and mixed with the compressed core air to provide a fuel-air mixture. This fuel-air mixture is ignited and combustion products thereof flow through and sequentially cause the HPT rotor 75, the LPT rotor 76 and the PT rotor 77 to rotate. The rotation of the HPT rotor 75 and the LPT rotor 76 respectively drive rotation of the HPC rotor 74 and the LPC rotor 73 and, thus, compression of the air received from the core inlet 66. The rotation of the PT rotor 77 (e.g., independently) drives rotation of the fan rotor 72. The rotation of the fan rotor 72 propels the bypass air through and out of the outer bypass flowpath 58 and propels the cooling air through and out of the inner bypass flowpath 48. The propulsion of the bypass air may account for a majority of thrust generated by the turbine engine 20.
(19) Referring to
(20) The turbine engine 20 of
(21) Referring to
(22) The water evaporator module 120 includes a water evaporator 128. The water condenser module 121 includes a water condenser 129. The refrigerant condenser module 122 includes a refrigerant condenser 130. Each heat exchanger 128, 129, 130 may form an entirety of the respective heat exchanger module 120, 121, 122. Alternatively, one or more or all of the heat exchangers 128, 129, 130 may each form a select section of the respective heat exchanger module 120, 121, 122, or that heat exchanger 128, 129, 130 may be divided into a plurality of heat exchange units which form a plurality of discrete sections of the heat exchanger module 120, 121, 122. Where the heat exchanger 128, 129, 130 forms one or more sections of the respective heat exchanger module 120, 121, 122, one or more other sections of the respective heat exchange module 120, 121, 122 may be formed by flowpath conduit(s); e.g., duct(s), pipe(s), hose(s), etc. However, for ease of description, the heat exchange module 120, 121, 122 may generally be described below as being completely or substantially formed by the respective heat exchanger 128, 129, 130.
(23) The water evaporator module 120 and the water condenser module 121 are fluidly coupled inline with the core flowpath 64. For example, the core flowpath 64 of
(24) Each water condenser module 121 and the refrigerant condenser module 122 are configured together in a refrigerant flow circuit 140. For example, a working fluid (e.g., refrigerant) flowpath 142 of each water condenser module 121 and its water condenser 129 and a working fluid 144 (e.g., refrigerant) flowpath of the refrigerant condenser module 122 and its refrigerant condenser 130 are fluidly coupled in a loop by a respective working fluid first passage 146 and a respective working fluid second passage 148. The first passage 146 may direct a working fluid (e.g., refrigerant or another coolant) from the respective water condenser module 121 and its fluid flowpath 142 to the refrigerant condenser module 122 and its fluid flowpath 144. The second passage 148 may direct the working fluid from the refrigerant condenser module 122 and its fluid flowpath 144 to the respective water condenser module 121 and its fluid flowpath 142. This refrigerant flow circuit 140 may also include a refrigerant flow regulator 150, 152 (e.g., a compressor, a pump and/or a valve) arranged inline with one or both of the working fluid passages 146, 148 to regulate circulation of the working fluid through each water condenser module 121 and the refrigerant condenser module 122.
(25) The water reservoir 124 is configured to hold water before, during and/or after turbine engine operation. The water reservoir 124, for example, may be configured as or otherwise include a tank, a cylinder, a pressure vessel, a bladder or any other type of water storage container. The water reservoir 124 of
(26) During operation of the recovery system 116, relatively cool cooling air is directed into an air flowpath 158 of the refrigerant condenser module 122 and its refrigerant condenser 130. The working fluid is directed into the refrigerant condenser fluid flowpath 144. The refrigerant condenser module 122 and its refrigerant condenser 130 exchange heat energy between the cooling air flowing within the refrigerant condenser air flowpath 158 and the working fluid flowing within the refrigerant condenser fluid flowpath 144. The working fluid flowing within the refrigerant condenser fluid flowpath 144 is typically warmer than the cooling air flowing within the refrigerant condenser air flowpath 158. The refrigerant condenser module 122 and its refrigerant condenser 130 are thereby operable to cool the working fluid using the cooling air. This cooling air is received through the inner bypass flowpath 48 (see
(27) For each HX system 118, the cooled working fluid is directed into the water condenser fluid flowpath 142. The relatively hot combustion products, including the water vapor, are directed into the water condenser gas flowpath 138. The water condenser module 121 and its water condenser 129 exchange heat energy between the working fluid flowing within the water condenser fluid flowpath 142 and the combustion products flowing within the water condenser gas flowpath 138. The combustion products flowing within the water condenser gas flowpath 138 are typically warmer than the working fluid flowing within the water condenser fluid flowpath 142. The water condenser module 121 and its water condenser 129 are thereby operable to cool the combustion products using the working fluid. This cooling of the combustion products may condense at least some of the water vapor (e.g., the gaseous water) flowing within the water condenser gas flowpath 138 into liquid water droplets. At least some or all of the liquid water may be collected and separated from the remaining gaseous combustion products by a water separator 160 and subsequently directed to the water reservoir 124 for (e.g., temporary) storage. Here, the water separator 160 is configured as or otherwise includes a gutter integrated into (or connected downstream of) the water condenser module 121. However, various other types of separators are known in the art, and the present disclosure is not limited to any particular ones thereof.
(28) The system flow regulator 126 directs the water from the water reservoir 124 into and through the water evaporator water flowpath 154. The relatively hot combustion products are further directed through the water evaporator gas flowpath 136, for example, prior to flowing through the water condenser gas flowpath 138. The water evaporator module 120 and its water evaporator 128 exchange heat energy between the water flowing within the water evaporator water flowpath 154 and the combustion products flowing within the water evaporator gas flowpath 136. The combustion products flowing within the water evaporator gas flowpath 136 are typically warmer than the liquid water flowing within the water evaporator water flowpath 154. The water evaporator module 120 and its water evaporator 128 are thereby operable to heat the water using the combustion products and thereby recuperate the heat energy from the combustion products. This heating of the water may evaporate at least some or all of the liquid water flowing within the water evaporator water flowpath 154 into gaseous watersteam. At least some of this steam is directed to the turbine engine components 156 for use in the engine core 28; e.g., use in the combustor section 32.
(29) Referring to
(30) The inner section 166 is disposed within the inner cavity 162. This inner section 166 projects axially out (or otherwise away) from an aft, downstream end of the PT section 34 along the engine axis 22. The inner section 166 may extend circumferentially about the engine axis 22 between, for example, twenty degrees (20?) and ninety degrees (90?); e.g., between thirty-five degrees (35?) and forty-five degrees (45?). With this arrangement, each water evaporator module 120 and its inner section 166 extend circumferentially about and/or axially along the engine axis 22 axially aft of the PT section 34 and the engine core 28. The present disclosure, however, is not limited to such an exemplary range and may be adjusted based on, for example, the number of HX systems 118 arranged about the engine axis 22. One or both of the bypass flowpaths 48, 58 may each be disposed radially outboard of, extend circumferentially about (e.g., circumscribe) and/or extend axially along (e.g., overlap) each water evaporator module 120 and its inner section 166. The inner section 166 of
(31) The outer section 168 may be disposed completely or partially within the outer cavity 164. The outer section 168 of
(32) The intermediate section 170 is fluidly coupled with and between the inner section 166 and the outer section 168. The intermediate section 170, for example, extends radially between and to the inner section 166 and the outer section 168. With this arrangement, each water evaporator module 120 and its intermediate section 170 extend radially across (or at least partially within) the inner bypass flowpath 48 and/or the outer bypass flowpath 58.
(33) Each water condenser module 121 may be disposed in the outer cavity 164. Each water condenser module 121 extends radially between opposing radial sides of the respective water condenser module 121. Each water condenser module 121 projects axially along the engine axis 22 out from an axial forward, downstream end of the respective water evaporator module 120 and its outer section 168. Each water condenser module 121 extends circumferentially about the engine axis 22 between, for example, twenty degrees (20?) and ninety degrees (90?); e.g., between thirty-five degrees (35?) and forty-five degrees (45?). With this arrangement, each water condenser module 121 extends circumferentially about and/or axially along the outer bypass flowpath 58 and/or the inner bypass flowpath 48. Each water condenser module 121 may also axially and circumferentially overlap the engine core 28 and/or the refrigerant condenser module 122. The present disclosure, however, is not limited to such an exemplary range and may be adjusted based on, for example, the number of HX systems 118 arranged about the engine axis 22. Here, each water condenser module 121 is housed within the outer structure 40.
(34) Each water condenser module 121 may be arranged axially between the fan section 30 and its fan rotor 72 and the PT section 34 along the engine axis 22. The water separator 160 may be positioned radially outboard of and axially overlap the fan section 30. Of course, in other embodiments, it is contemplated one or more or all of the water condenser modules 121 may also be positioned radially outboard of and axially overlap the fan section 30 and its fan rotor 72. In general, the water condenser modules 121 should not project axially forward of the fan section 30 and its fan rotor 72 to reduce forward turbine engine mass/cantilevered forward weight; however, the present disclosure is not limited to such an exemplary arrangement.
(35) Referring to
(36) The refrigerant condenser module 122 is configured radially inboard of the outer bypass flowpath 58. More particularly, the refrigerant condenser module 122 is disposed within and/or partially forms a longitudinal section of the inner bypass flowpath 48. The refrigerant condenser module 122 of
(37) Configuring the recovery system 116 with multiple HX systems 118 may provide operational redundancy. Thus, even in an unlikely event that one or more of the heat exchangers 128, 129 in one of the HX legs 134 becomes clogged or otherwise loses efficiency and/or operability, the heat exchangers 128 and 129 in one or more of the other HX legs 134 may still operate and facilitate continued turbine engine operation until, for example, the aircraft may land and the turbine engine 20 may be inspected, serviced and/or repaired. Furthermore, by positioning the heat exchangers and/or radially outboard of and/or at an outer side of the outer bypass flowpath 58, the heat exchangers 128 and/or 129 may be readily accessed via an exterior cowl door (or doors) for inspection, service, repair and/or replacement.
(38) Each module 120, 121 may be a discrete unit from the circumferentially adjacent modules 120, 121. With such an arrangement, each module 120, 121 may circumferentially abut one or more of its circumferentially neighboring (e.g., adjacent) modules 120, 121. Alternatively, each module 120, 121 may be circumferentially spaced apart from one or more of its circumferentially neighboring modules 120, 121. Thus, each module 120 and 121 pair may be configured into a discrete sub-assembly, where the turbine engine 20 of
(39) In some embodiments, referring to
(40) The turbine engine 20 is generally described above as a turbofan turbine engine. The present disclosure, however, is not limited to such an exemplary turbofan turbine engine configuration. The fan rotor 72, for example, may be configured as another type of propulsor rotor for generating propulsive thrust. Furthermore, the recovery system 116 may be included in a turbine engine configured with a single spool, with a dual spool (e.g., see
(41) While various embodiments of the present disclosure have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible within the scope of the disclosure. For example, the present disclosure as described herein includes several aspects and embodiments that include particular features. Although these features may be described individually, it is within the scope of the present disclosure that some or all of these features may be combined with any one of the aspects and remain within the scope of the disclosure. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents.