Method and configuration for an auxiliary power engine to deliver propulsive and/or non-propulsive energy in a helicopter architecture
10301035 ยท 2019-05-28
Assignee
- SAFRAN HELICOPTER ENGINES (BORDES, FR)
- SAFRAN POWER UNITS (Toulouse, FR)
- SAFRAN ELECTRICAL & POWER (Blagnac, FR)
Inventors
- Olivier Bedrine (Bosdarros, FR)
- Christian Sarrat (Mauvezin, FR)
- Fabien Silet (Pechbonnieu, FR)
- Sebastien Vieillard (La Chapelle Gauthier, FR)
Cpc classification
Y10T74/19014
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64D27/026
PERFORMING OPERATIONS; TRANSPORTING
B64D2221/00
PERFORMING OPERATIONS; TRANSPORTING
B64D2041/002
PERFORMING OPERATIONS; TRANSPORTING
B64D41/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64D41/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and configuration to optimize an entire traction system available on a helicopter including an auxiliary engine by allowing the engine to provide non-propulsive and/or propulsive power during flight. The auxiliary engine is coupled to participate directly in providing mechanical or electrical propulsive power and electrical non-propulsive power to the aircraft. An architecture configuration includes an on-board power supply network, two main engines, and a system for converting mechanical energy into electrical energy between a main gearbox to the propulsion members and a mechanism receiving electrical energy including the on-board network and power electronics in conjunction with starters of the main engines. An auxiliary power engine provides electrical energy to the mechanism for receiving electrical energy via the energy conversion system and a mechanism for mechanical coupling between the auxiliary engine and at least one propulsion member.
Claims
1. A method for supplying at least one of propulsive or non-propulsive power in a helicopter architecture including an on-board power supply network, a main traction system coupled to a mechanical transmission system which drives propulsion members during flight, and an energy conversion system for converting mechanical energy into electrical energy coupled to at least one of the mechanical transmission system or to the main traction system providing non-propulsive power to the on-board power supply network, the method comprising: when the helicopter is on ground, coupling an auxiliary engine to the on-board power supply network via the energy conversion system to provide the on-board power supply network with non-propulsive power, and coupling the auxiliary engine to the main traction system for start-up of the main traction system; and when the helicopter is in flight, coupling the auxiliary engine to the on-board power supply network to provide non-propulsive power to the on-board power supply network, and coupling the auxiliary engine to a dedicated traction system on the mechanical transmission system to provide a portion of the propulsive power, wherein the auxiliary engine is coupled to the energy conversion system and to the mechanical transmission system via a speed-reduction system, wherein, in a first operating state of the speed-reduction system when the helicopter is on the ground, the auxiliary engine is switched on and the main traction system is switched off, and wherein, in a second operating state of the speed-reduction system when the helicopter is in flight, the auxiliary engine is switched on and the main traction system is switched on.
2. A method for supplying energy according to claim 1, wherein the auxiliary engine is coupled by a reversible energy conversion system to the on-board power supply network to provide non-propulsive power to the main traction system for the start-up of the main traction system in the first operating state of the speed-reduction system.
3. A method for supplying energy according to claim 1, wherein the electrical energy from the on-board power supply network comes from an adjustment between energy drawn off on the mechanical transmission and the main traction system by the energy conversion system.
4. A method for supplying energy according to claim 3, wherein the energy conversion system is connected only to the speed-reduction system such that the electrical energy of the on-board power supply network only comes from the auxiliary engine via the speed-reduction system when the main traction system is switched off.
5. A method for supplying energy according to claim 3, wherein the auxiliary engine is integrated directly in the mechanical transmission system such that the auxiliary engine provides electrical energy to the on-board power supply network by converting energy with generators on the mechanical transmission system, and provides propulsive power to at least one propulsion member via the mechanical transmission system.
6. A configuration for supplying at least one of propulsive or non-propulsive power in a helicopter, comprising: an on-board power supply network; two main engines coupled to a mechanical transmission system which drives propulsion members during flight; an energy conversion system for converting mechanical energy into electrical energy between a main gearbox of a system for mechanical transmission to the propulsion members and means for receiving electrical energy comprising the on-board power supply network and power electronics in conjunction with starters of the main engines; an auxiliary engine for providing electrical energy to the means for receiving electrical energy via the energy conversion system; a dedicated traction system on the mechanical transmission system which couples the auxiliary engine and at least one of the propulsion members; and a speed-reduction system which couples the auxiliary engine to the energy conversion system and to the mechanical transmission system, wherein when the helicopter is on ground and the speed-reduction system is in a first operating state, the auxiliary engine is coupled to the on-board power supply network via the energy conversion system to provide the on-board power supply network with non-propulsive power, and the auxiliary engine is coupled to the main traction system for start-up of the main traction system, and wherein when the helicopter is in flight and the speed-reduction system is in a second operating state, the auxiliary engine is coupled to the on-board power supply network via the energy conversion system to provide non-propulsive power to the on-board power supply network, and the auxiliary engine is coupled to the dedicated traction system on the mechanical transmission system to provide a portion of the propulsive power.
7. A configuration for supplying energy according to claim 6, wherein the auxiliary engine is selected from an APU unit, a free-turbine or connected-turbine gas turbine, and a diesel engine.
8. A configuration for supplying energy according to claim 7, wherein the energy conversion system comprises generators or reversible motor generator units connected to at least one of the main gearbox, the main engines, or the auxiliary engine to provide electrical energy to the on-board power supply network and to the power electronics.
9. A configuration for supplying energy according to claim 8, wherein the auxiliary engine is integrated in the main gearbox in conjunction with the generators to provide non-propulsive power, the auxiliary engine configured to provide non-propulsive power to the on-board power supply network and to the power electronics via the generators on the main gearbox and propulsive power via the main gearbox to the at least one of the propulsion members.
10. A configuration for supplying energy according to claim 8, wherein the speed-reduction system is a reduction gear assembly belonging to the mechanical transmission system.
11. A configuration for supplying energy according to claim 10, wherein the reduction gear assembly directly connects the auxiliary engine to at least one of the main gearbox or to a drive shaft of the anti-torque rotor, and the auxiliary engine to at least one of a motor generator or to at least one generator forming part or all of the energy conversion system to provide electrical energy to the on-board power supply network and to the power electronics.
12. A configuration for supplying energy according to claim 11, wherein the reduction gear assembly comprises at least two lines of speed reduction gears coupled by at least one stub shaft between the auxiliary engine mounted on the first line and a power take-off on the main gearbox or the propulsion member mounted on the second line, and wherein at least one stub shaft includes a reversible decoupling means and a free wheel so that the auxiliary engine does not drive the main rotor on the ground, and the main rotor does not drive the auxiliary engine on the ground or during flight, respectively.
13. A configuration for supplying energy according to claim 12, wherein, in a case in which the generator of the energy conversion system is connected directly to the reduction gear assembly, the stub shaft including the reversible decoupling means and the free wheel drives the power take-off and the generator mounted via a free wheel on at least one of the second line of gears or on at least a second stub shaft including a free wheel between a generator and the auxiliary engine.
14. A configuration for supplying energy according to claim 12, wherein the auxiliary engine has a free turbine which drives the generator on the second line of gears of the reduction gearbox by a stub shaft including a free wheel and a brake or on a third line of gears mounted with a free wheel on a stub shaft including a reversible decoupling means and a free wheel and on at least a second stub shaft mounted with a free wheel between the free turbine and a generator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Other aspects, features and advantages of the invention will become apparent from the following non-limiting description, relating to particular embodiments, with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF EMBODIMENTS
(10) In all the drawings, identical or equivalent elements having the same function are provided with identical or derivative reference signs. In the case in which several drawings show an element denoted by the same reference sign, this reference refers to the passage in which the element corresponding to this reference sign is described.
(11) With reference to
(12) This basic architecture is complemented by the auxiliary engine and the APU unit 3 in the embodiment shown. A system for converting mechanical energy into electrical energy makes it possible to provide electrical energy to the on-board network 2 from the mechanical members, i.e.: the APU unit 3, the MGB 40 and/or the main engines 5a and 5b. This conversion system comprises, coupled to each member and according to the configurations: at least one dedicated electrical generator 6, for example an alternator, at least one reversible electrical machine 7a motor generator or starter/generatorand/or an electric drive motor 8 or 8a, for example a starter or a dedicated electric motor.
(13) More specifically, the APU unit 3 is coupled to a starter 8, actuated by a battery 8b, and to an electrical generator 6. Once the APU unit is started up, the generator 6 provides electrical energy to the on-board power supply network 2 of the helicopter on the electrical line B, as well as to the starters 8 of the main engines 5a and 5b on electrical line A via power electronics 9.
(14) The MGB 40 also provides electrical energy to the on-board network 2 via generators 6 (
(15) In addition, the generator 6 in conjunction with the APU unit 3 powersvia the power electronics 9either the electric motor 8a, dedicated to driving the shaft 4A of the ATR 4 or of the main rotor 41 via the MGB 40 (
(16) Alternatively, the main engines 5a and 5b can be coupled to a reversible electrical machine or to an electrical generatorwith a separate starterin order to generate electricity. The adjustment of the power supply carried out by providing power from the auxiliary engine again makes it possible to reduce and ultimately end the drawing-off of electricity carried out on the main engines.
(17) In an embodiment of operation of the APU unit 3 during a mission, firstly on the ground then during flight, the various phases of the energy conversion system can take place in succession over time in the following manner: on the ground:
(18) starting up (battery 8b, starter 8) the APU unit 3,
(19) powering the on-board network 2 and starting up the main engines 5a and 5b by means of the APU unit 3,
(20) powering the on-board network 2 by means of the main engines 5a and 5b via the generators 6 (
(21) switching off the APU unit 3; during flight:
(22) starting up the APU unit 3 again and powering the on-board network 2 in order to lessen the drawing-off on the MGB 40 (
(23) powering the electric motor 8 on the MGB 40 and/or on the ATR 4 by means of the APU unit 3, making it possible to increase the power on the main rotor 41.
(24) A diagram of an architecture configuration of the type shown by
(25) In addition, the integration of the APU unit 30, or more generally of any auxiliary engine, advantageously makes it possible to fairly distribute certain functions or equipment (speed reduction, oil circuit, etc.) and to limit the interfaces.
(26) Alternatively or in addition to the solutions of electrical transmission for supplying energy to the auxiliary engine, such as those described above, solutions of mechanical transmission between the auxiliary engine and the drive of the MGB/ATR assemblyvia a speed reduction gear assemblyare now described. These mechanical architecture configurations make it possible to meet the same requirements.
(27) With reference to
(28) The reduction gear assembly 11a forms a mechanical transmission system with the MGB 40. In the non-limiting example shown, the reduction gear assembly 11a directly connects the APU unit 3 to the shaft 4A and to the reversible motor generator 7.
(29) As shown in
(30) In the line of gears 111, the APU unit 3 provides mechanical power to the equipment 15 (pump, load compressor, etc.) and to the motor generator 7. The power take-off 11M on the MGB 40/ATR 4 assembly is meshed with the line 112.
(31) The stub shaft 11L is equipped with a reversible decoupling means, in this case a pawl 12, and a free wheel 13a. The pawl 12 makes it possible to disconnect the APU unit 3 so that on the ground (in the operating phases where the APU unit 3 is conventionally used), said unit 3 does not drive the MGB 40 and/or the ATR 4 (hereinafter referred to as MGB/ATR assembly) and more particularly the main rotor 41. The free wheel 13a makes it possible to prevent, during flight, and in a continuous manner (i.e. without a risk of malfunction in standard conditions), the main rotor 41, driven by the main engines, from in turn driving the APU unit 3. In addition, the free wheel 13a also makes it possible, on the ground, to be able to reconnect the pawl 12 with zero torque.
(32) In these conditions, the reduction gear assembly 11a advantageously makes it possible to reduce the speed between the APU unit 3 and the power take-off 11M on the MGB 40/ATR 4 assembly, so as to be able to introduce mechanical power. The power of the APU unit during flight on the MGB/ATR assembly is thus provided according to requirements.
(33) An improvement in the performance of the helicopter during flight is obtained in particular in the following cases: by powering the on-board power supply network 2 by means of the motor generator 7 in order to make it possible to reduce or even end the drawing-off of electricity on the generators 6a and 6b connected to the MGB 40; by using the free wheel 13a to drive only the generator of the motor generator 7 by means of the auxiliary engine (the APU unit 3) when the main rotor 41 rotates (the speed of the auxiliary engine always remaining less than that of the main rotor); by alternatively or additionally providing mechanical power to the MGB 40/ATR 4 assembly from the reduction gearbox.
(34) According to a variant, the generators of the conversion system are integrated in the reduction gearbox and not in the MGB. This variant is shown by
(35) The reduction gear assembly 11a (
(36)
(37) With reference to
(38) With reference to
(39) With reference to
(40) With reference to
(41) A variant of the preceding configuration, shown by
(42) With reference to
(43) The generators 6a and 6b of the APU unit 3 are used on the ground in the conventional APU mode, this configuration thus making it possible to fairly distribute the functions of electrical generation.
(44) The reduction gear assembly 11b has the same advantages as the assembly 11a as shown above, in particular the main rotor cannot be driven on the ground and the auxiliary engine (APU unit 3) cannot be driven by the main rotor during flight. In addition, the generators 6a and 6b for converting energy are driven by the auxiliary engine on the ground when the engines are switched off, and by the MGB on the ground or during flight when the auxiliary engine is switched off (or even when its rotational speed is less than the speed of the shaft 11L, the free wheels 13a and 13c then being released).
(45) More particularly, the diagrams in
(46) With reference to
(47) With reference to
(48) With reference to
(49) With reference to
(50) The preceding architectures have an auxiliary engine of the APU unit type, comprising a single power shaft (for example a diesel engine or a connected turbine). For an auxiliary engine having a free power turbine of the main engine type, two power shafts are available: the shaft of the free turbine and the shaft of the gas generator. Two architectures of reduction gear assemblies 11c and 11d are described below with reference to
(51) In
(52) With reference to
(53) The brake 17 makes it possible to lock the shaft 10L of the free turbine on the ground in order to use the gas turbine 10 in the conventional operation of an APU unit (APU mode: electrical generation by the motor generator 7 and pneumatic generation by a load compressor on the shaft 10G of the gas generator, etc.). This brake 17 can advantageously be combined with the brake of the shaft of the ATR rotor 4. This architecture is similar to a helicopter architecture having three engines, the third engine of whichforming the auxiliary enginewould be asymmetrical in power with respect to the two others.
(54) The architecture of the reduction gear assembly 11d, shown in
(55) Therefore, the accessories (equipment 15: pump, load compressor, etc., and starter 8a) connected to the gas generator 101 are separate from the accessories (generators 6a and 6b and helicopter equipment: MGB 40, ATR 4, etc.) connected to the free turbine 100.
(56) Regulation of the auxiliary engine having a free turbine will be different from that of the engine having a connected turbine when the auxiliary engine is connected to the MGB/ATR take-off assembly because this ATR is then connected to the free turbine 10 and not to the gas generator 101.
(57) The invention is not limited to the embodiments described and shown, in particular the free wheels can be replaced with equivalent means (release sleeve, viscous coupling, epicyclic gear train, etc.) or the different components (free wheel, pawl, etc.) can be placed differently on the different lines of pinions. The scope of the term auxiliary engine extends to engines using technology that is different from that of a gas turbine (for example: a diesel engine, a fuel cell, etc.). Thus, this auxiliary engine may be the engine of a three-turbine helicopter which has smaller dimensions and inferior performance compared with the dimensions and performance of the two other main engines.