THREE CHAMBER REGENERATIVE THERMAL OXIDIZER
20220397270 · 2022-12-15
Assignee
Inventors
Cpc classification
F23G2208/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23G7/068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23L3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A regenerative thermal oxidizer (RTO) with three or more chambers. Each chamber would be in a unique mode, (inlet, outlet, purge). Each chamber has its gas flow determined by two poppet valves which define which mode the chamber will be in: inlet mode, output mode, or purge mode.
Claims
1. A regenerative thermal oxidizer apparatus, comprising: a first chamber opening into an inlet manifold, an outlet manifold, and a purge manifold, a first chamber first valve controlling access from the first chamber to the inlet manifold, a first chamber second valve controlling access from the first chamber to the outlet manifold, and a first chamber purge valve controlling access from the first chamber to the purge manifold; a second chamber opening into the inlet manifold, the outlet manifold, and the purge manifold, a second chamber first valve controlling access from the second chamber to the inlet manifold, a second chamber second valve controlling access from the first chamber to the outlet manifold, and a second chamber purge valve controlling access from the second chamber to the purge manifold; a third chamber opening into the inlet manifold, the outlet manifold, and the purge manifold, a third chamber first valve controlling access from the third chamber to the inlet manifold, a third chamber second valve controlling access from the third chamber to the outlet manifold, and a third chamber purge valve controlling access from the third chamber to the purge manifold; a processing unit configured to selectively control the first chamber first valve, the first chamber second valve, the second chamber first valve, the second chamber second valve, the third chamber first valve, the third chamber second valve, such that the processing unit is configured to put the regenerative thermal oxidizer into a first sequence whereby the processing unit is configured to operate the first chamber first valve to seal the first chamber from the outlet manifold, and to operate the first chamber second valve to expose the first chamber to the inlet manifold, and to operate the second chamber first valve to seal the second chamber from the outlet manifold and to operate the second chamber second valve to seal the second chamber from the inlet manifold, and to operate the third chamber first valve to expose the third chamber to the outlet manifold and to operate the third chamber second valve to seal the third chamber from the inlet manifold, wherein the regenerative thermal oxidizer is configured to enable contaminated gas to enter the inlet manifold and to enable processed gas to exit the regenerative thermal oxidizer via the outlet manifold, wherein the first chamber first valve, the first chamber second valve, the second chamber first valve, the second chamber second valve, the third chamber first valve, the third chamber second valve are all poppet valves.
2. The apparatus as recited in claim 1, wherein the processing unit is further configured to put the regenerative thermal oxidizer into a second sequence whereby the processing unit is configured to operate the first chamber first valve to seal the first chamber from the outlet manifold, and to operate the first chamber second valve to seal the first chamber from the inlet manifold, and to operate the second chamber first valve to expose the second chamber to the outlet manifold and to operate the second chamber second valve to seal the second chamber from the inlet manifold, and to operate the third chamber first valve to seal the third chamber from the outlet manifold and to operate the third chamber second valve to expose the third chamber to the inlet manifold,
3. The apparatus as recited in claim 2, wherein the processor is further configured such that in the second sequence a first chamber purge valve is opened while the second chamber purge valve is closed and the third chamber purge valve is closed.
4. The apparatus as recited in claim 1, wherein the processor is further configured such that in the first sequence a second chamber purge valve is opened while the first chamber purge valve is closed and the third chamber purge valve is closed.
5. The apparatus as recited in claim 3, wherein the apparatus is further configured to clean out the second chamber in in the second sequence.
6. The apparatus as recited in claim 4, wherein the apparatus is further configured to clean out the first chamber in the first sequence.
7. The apparatus as recited in claim 1, further comprising a purge manifold which connects the first chamber the second chamber and the third chamber, a first purge valve configured to control flow between the first chamber and the purge manifold, a second purge valve configured to control flow between the second chamber and the purge manifold, and a third purge valve configured to control flow between the third chamber and the purge manifold, wherein the purge manifold leads to the combustion chamber.
8. The apparatus as recited in claim 7, wherein the processor is further configured to, in the first sequence, open the first purge valve while the second purge valve is in closed position and the third purge valve is in closed position.
9. The apparatus as recited in claim 1, further comprising a purge manifold which connects the first chamber the second chamber and the third chamber, a fan configured to induce outside air to flow through the purge manifold and towards the first chamber and the second chamber and the third chamber, a first purge valve configured to control flow between the first chamber and the purge manifold, a second purge valve configured to control flow between the second chamber and the purge manifold, and a third purge valve configured to control flow between the third chamber and the purge manifold.
10. The apparatus as recited in claim 9, wherein the processor is further configured to, in the first sequence, open the first purge valve while the second purge valve is in closed position and the third purge valve is in closed position.
11. The apparatus as recited in claim 1, further comprising a purge manifold which connects the first chamber the second chamber and the third chamber, a first purge valve configured to control flow between the first chamber and the purge manifold, a second purge valve configured to control flow between the second chamber and the purge manifold, and a third purge valve configured to control flow between the third chamber and the purge manifold, wherein the purge manifold connects to the inlet manifold.
12. The apparatus as recited in claim 11, wherein the processor is further configured to, in the first sequence, open the first purge valve while the second purge valve is in closed position and the third purge valve is in closed position.
13. A method to implement a regenerative thermal oxidizer apparatus, comprising: providing: a first chamber opening into an inlet manifold, an outlet manifold, and a purge manifold, a first chamber first valve controlling access from the first chamber to the inlet manifold, a first chamber second valve controlling access from the first chamber to the outlet manifold, and a first chamber purge valve controlling access from the first chamber to the purge manifold; a second chamber opening into the inlet manifold, the outlet manifold, and the purge manifold, a second chamber first valve controlling access from the second chamber to the inlet manifold, a second chamber second valve controlling access from the first chamber to the outlet manifold, and a second chamber purge valve controlling access from the second chamber to the purge manifold; a third chamber opening into the inlet manifold, the outlet manifold, and the purge manifold, a third chamber first valve controlling access from the third chamber to the inlet manifold, a third chamber second valve controlling access from the third chamber to the outlet manifold, and a third chamber purge valve controlling access from the third chamber to the purge manifold; putting the regenerative thermal oxidizer into a first sequence by operating the first chamber first valve to seal the first chamber from the outlet manifold, and operating the first chamber second valve to expose the first chamber to the inlet manifold, and operating the second chamber first valve to seal the second chamber from the outlet manifold and to operate the second chamber second valve to seal the second chamber from the inlet manifold, and operating the third chamber first valve to expose the third chamber to the outlet manifold and operating the third chamber second valve to seal the third chamber from the inlet manifold, enabling contaminated gas to enter the inlet manifold and enabling processed gas to exit the regenerative thermal oxidizer via the outlet manifold, wherein the first chamber first valve, the first chamber second valve, the second chamber first valve, the second chamber second valve, the third chamber first valve, the third chamber second valve are all poppet valves.
14. The method as recited in claim 13, further comprising putting the regenerative thermal oxidizer into a second sequence whereby operating the first chamber first valve to seal the first chamber from the outlet manifold, and operating the first chamber second valve to seal the first chamber from the inlet manifold, and operating the second chamber first valve to expose the second chamber to the outlet manifold and operating the second chamber second valve to seal the second chamber from the inlet manifold, and operating the third chamber first valve to seal the third chamber from the outlet manifold and operating the third chamber second valve to expose the third chamber to the inlet manifold,
15. The method as recited in claim 14, wherein in the second sequence a first chamber purge valve is opened while the second chamber purge valve is closed and the third chamber purge valve is closed.
16. The method as recited in claim 13, wherein in the first sequence a second chamber purge valve is opened while the first chamber purge valve is closed and the third chamber purge valve is closed.
17. The method as recited in claim 14, wherein the method further comprises cleaning out the second chamber in in the second sequence.
18. The method as recited in claim 13, wherein the method further comprises cleaning out the first chamber in the first sequence.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Further features and advantages of the present device, as well as the structure and operation of various embodiments of the present device, will become apparent and more readily appreciated from the following description of the preferred embodiments, taken in conjunction with the accompanying drawings of which:
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[0034] DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0035] Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
[0036] This description of the exemplary embodiments is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description. In the description, relative terms such as “lower,” “upper,” “horizontal,” “vertical,” “above,” “below,” “up,” “down,” “top” and “bottom” as well as derivatives thereof (e.g., “horizontally,” “downwardly,” “upwardly,” etc.) should be construed to refer to the orientation as then described or as shown in the drawing under discussion. These relative terms are for convenience of description and do not require that the apparatus be constructed or operated in a particular orientation. Terms concerning attachments, coupling and the like, such as “connected” and “interconnected,” refer to a relationship wherein structures are secured or attached to one another either directly or indirectly through intervening structures, as well as both movable or rigid attachments or relationships, unless expressly described otherwise.
[0037] The present inventive concept relates to a regenerative thermal oxidizer which utilizes three chambers or more. While two of the chambers are being used for gas processing, the third chamber can be in a “purge” mode which flushes (evacuates) the volume of process gas which has not entered the combustion chamber. As a consequence, such an RTO can have higher destruction efficiency as the three chambers are purged in a continuous sequence. Each chamber is associated with two poppet valves, one that provides sealing and prevention of cross contamination and the second poppet valve directs flow to different chambers. These two poppet valves are controlled by a computer to implement different flow sequences which operate the three chamber RTO which utilizes a purge mode.
[0038] Table I below shows the steps for each of the valve sequence. The valve sequences would switch from the first valve sequence to the second valve sequence to the third valve sequence and then the cycle repeats itself indefinitely (i.e., from the third valve sequence the RTO would switch back to the first valve sequence, then to the second valve sequence then to the third valve sequence, and then back to the first valve sequence, etc.)
TABLE-US-00001 TABLE I FIRST VALVE SEQUENCE: Chamber 010 Outlet Mode switches to Inlet Mode Poppet Valve 010-A Retracts and Poppet Valve 010-B Retracts. Purge Valve 010-C Remains closed. Chamber 020 Inlet Mode switches to Purge Mode Poppet Valve 020-A Remains Retracted and Poppet Valve 020-B Extends Purge Valve 020-C Opens Chamber 030 Purge Mode switches to Outlet Mode Poppet Valve 030-A Extends and Poppet Valve 030-B Remains Extended. Purge Valve 030-C Closes. SECOND VALVE SEQUENCE: Chamber 010 Inlet Mode switches to Purge Mode Poppet Valve 010-A Remains Retracted and Poppet Valve 010-B Extends Purge Valve 010-C Opens. Chamber 020 Purge Mode switches to Outlet Mode Poppet Valve 020-A Extends and Poppet Valve 020-B Remains Extended. Purge Valve 020-C Closes. Chamber 030 Outlet Mode switches to Inlet Mode Poppet Valve 030-A Retracts and Poppet Valve 030-B Retracts. Purge Valve 030-C Remains Closed. THIRD VALVE SEQUENCE: Chamber 010 Purge Mode switches to Outlet Mode Poppet Valve 010-A Extends and Poppet Valve 010-B Remains Extended. Purge Valve 010-C Closes. Chamber 020 Outlet Mode switches to Inlet Mode Poppet Valve 020-A Retracts and Poppet Valve 020-B Retracts. Purge Valve 020-C Remains Closed. Chamber 030 Inlet Mode switches to Purge Mode Poppet Valve 030-A Remains Retracted and Poppet Valve 030-B Extends Purge Valve 030-C Opens.
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[0040] Note that the three chamber RTO depicted in
[0041] Note that a valve configuration for the first chamber 010 has a first (left) poppet valve 0010-A and second (right) poppet valve 0010-B. Each of the poppet valves can open and close in order to define which mode the valve configuration (and hence its associated chamber) will be in. In
[0042] Note that a valve configuration for the second chamber 020 has a first (left) poppet valve 0020-A and second (right) poppet valve 0020-B. Each of the poppet valves can open and close in order to define which mode the valve configuration (and hence its associated chamber) will be in. In
[0043] Note that a valve configuration for the third chamber 030 has a first (left) poppet valve 0030-A and second (right) poppet valve 0030-B. Each of the poppet valves can open and close in order to define which mode the valve configuration (and hence its associated chamber) will be in. In
[0044] Note that each valve configuration has two valves (typically poppet valves although other types of valves can be used) each of which can be independent opened (extended) or closed (retracted). The position of the combined two poppet valves would dictate the flow of gas into or out from the respective chamber connected to the valve configuration. In the purge mode the gas in the chamber has no exit but through a separate purge valve which can be opened (allowing exit of the gas in the chamber) or closed (no exit for the gas in the chamber). When the purge valve is opened, then the gas from the chamber can exit the chamber through the purge valve and flow according to the current available path.
[0045] Each sequence has one chamber in outlet mode, one chamber in inlet mode, and one chamber in purge mode. The purge mode is used to flush out (clean) the chamber. While one chamber is in the purge mode, the other two chambers are operating (one in inlet mode and one in outlet mode) so that operation of the RTO does not have to cease. A purge manifold is a pathway connected to all three chambers and is used to flush out the gas in the chamber in the purge mode. Each chamber has a purge valve which when closed, prevents the gas in the respective chamber from exiting to the purge manifold, and when open, allows the gas to enter into the purge manifold where it can then flow according to the path of the purge manifold.
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[0047] Note that the three chamber RTO depicted in
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[0049] Note that the three chamber RTO depicted in
[0050] Please note that Table II illustrates an alternative sequence of valve positions, alternative to Table I:
TABLE-US-00002 TABLE II Alt. sequence Figure chamber 010 chamber 020 chamber 030 1 FIG. 5 Purge inlet outlet 2 FIG. 6 outlet purge inlet 3 FIG. 7 inlet outlet purge
[0051] Thus, in this embodiment (and as shown in
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[0056] As an alternative to
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[0060] In operation 801, the valves in the RTO are positioned in the first sequence described herein.
[0061] From operation 801, the method proceeds to operation 802, in which the valves in the RTO are positioned to the second sequence described herein.
[0062] From operation 802, the method proceeds to operation 803, in which the valves in the RTO are positioned to the third sequence described herein.
[0063] From operation 803, the progression can return to operation 801 wherein the valves in the RTO are positioned back to the first sequence and the progression continues.
[0064] Note that
[0065] Each of the three sequences can last for a duration of 10 seconds to 5 minutes (or any other time) before the progression proceeds to the next step. The sequence is conducted automatically and a digital computer can control the position of each of the valves in accordance with the current sequence. Note that in the alternative, instead of the order shown in
[0066] Note that there are four purge modes: Recirculation of the flushing volume back to the inlet of the RTO system, use of recirculated stack air to flush the process gasses into the combustion chamber, Use of outside air to flush process gases into the combustion chamber and use of a separate (combustion blower) fan to recirculate the process gases to the combustion chamber or to be used as burner combustion air. Mode of force for the four modes is supported with either a forced draft or induced draft main RTO fan orientation
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[0071] Note that the purge manifold in the combustion blower purge mode connects all three chambers (each chamber has its purge valve possibly preventing flow to the purge manifold depending on the position of the respective purge valve). The purged gas from the chamber in the purge mode is extracted through the purge manifold (when the respective purge valve is opened) and then directed via one or more combustion air blowers into the combustion chamber where it is then processed through the burner. The purge manifold (from the three chambers) leads through one or more combustion air blowers into the combustion chamber.
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[0080] Note that in the untreated process purge mode (
[0081] An electronic and/or mechanical system can be utilized to control the operation of the valves (e.g., opening, closing, etc.) sot that each of the valve sequences can be implements. A computer can implement a timer and memory such that when the time for a particular valve sequence has ended, it would change the position of the necessary valves (e.g., open closed valves, close open valves, etc.) to implement the new sequence.
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[0083] A processing unit 1801 can be a microprocessor and any associated hardware (power supply, cache, etc.). The processing unit 1801 can also be an off the shelf computer. The processing unit 1801 is connected to an input/output device(s) 1803, which can be a keyboard (input device), LCD (output device), etc. The input/input devices 1803 would allow a person to communicate with the computer to program it and enable it to conduct any operations. The processing unit 1801 can also be connected to a ROM/RAM 1804 and also a storage device 1805 (e.g., a hard disk drive, flash memory, etc.). The processing unit 1801 can also be connected to a valve controller 1802 which is an interface which communicates with each valve and enables individual control of each of the valves used in the RTO, so that the processing unit 1801 can open/close individual valves according to a program, etc. The storage device 1805 can store a computer program which, when executed, would instruct the processing unit 1801 to automatically control the RTO to implement all of the progressions and valve sequences herein. The input/output devices 1803 can be used to interrupt a program (when necessary) to suspend (or turn off) the RTO automatic operations.
[0084] The many features and advantages of the invention are apparent from the detailed specification and, thus, it is intended by the appended claims to cover all such features and advantages of the invention that fall within the true spirit and scope of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation illustrated and described, and accordingly all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.