Blade set for hair cutting appliance and method for its manufacture
10300618 ยท 2019-05-28
Assignee
Inventors
Cpc classification
B26B19/3893
PERFORMING OPERATIONS; TRANSPORTING
B26B19/384
PERFORMING OPERATIONS; TRANSPORTING
International classification
B26B19/06
PERFORMING OPERATIONS; TRANSPORTING
B26B19/38
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A stationary blade for a blade set of an electrically operated hair cutting appliance includes first and second walls, where each wall has a first surface, a second surface facing away from the first surface, and a laterally extending leading edge having a plurality of laterally spaced apart longitudinally extending projections. The first surfaces of the first and second walls face each other, at least at their leading edges, while corresponding projections along the leading edges of the first and second walls are mutually connected at their tips to define a plurality of generally U-shaped teeth. The first surfaces of the first and second walls are separated to define a laterally extending guide slot for insertion of a movable blade of the blade set between them. The projections of the first wall have an average thickness that is less than an average thickness of the projections of the second wall.
Claims
1. A stationary blade for a blade set of an electrically operated hair cutting appliance, comprising: a first wall and a second wall, each of the first and second walls having a first surface, a second surface facing away from the first surface, and a leading edge with projections, wherein the first surfaces of the first and second walls face each other, at least at the leading edges, wherein the projections facing each other along the leading edges of the first and second walls are mutually connected at tips of the projections facing each other to define U-shaped teeth, wherein the first surfaces of the first and second walls along the leading edges are separated to define a guide slot for insertion of a movable blade of the blade set between the first surfaces of the first and second walls in the guide slot, the guide slot having a U-shaped cross-section with legs defined by the projections of the first and second walls, and wherein the projections of the first wall forming one of the legs of the U-shaped cross-section have the second surfaces that are configured to contact a skin of a user and have an average thickness that is less than an average thickness of the projections of the second wall.
2. The stationary blade of claim 1, wherein at least the projections of the first wall have an average thickness less than 200 ?m.
3. The stationary blade of claim 1, wherein the first wall is substantially planar.
4. The stationary blade of claim 1, wherein the first wall, seen in a cross-sectional plane perpendicular to a lateral direction, is convexly curved.
5. The stationary blade of claim 1, wherein at least one of the teeth, seen in a cross-sectional plane perpendicular to a lateral direction, has a convexly curved tip.
6. The stationary blade of claim 1, wherein the first and second walls are mutually connected by at least one discrete connector portion that extends between their respective first surfaces.
7. The stationary blade of claim 1, wherein an average thickness of the stationary blade, measured between the second surfaces of the first and second walls at their projections, is less than 1 mm.
8. The stationary blade of claim 1, wherein the first and second walls are at least partially made of sheet metal.
9. A stationary blade for a blade set of an electrically operated hair cutting appliance, comprising: a first wall and a second wall, each of the first and second walls having a first surface, a second surface facing away from the first surface, and a leading edge with projections, wherein the first surfaces of the first and second walls face each other, at least at the leading edges, wherein the projections facing each other along the leading edges of the first and second walls are mutually connected at tips of the projections facing each other to define a plurality of U-shaped teeth, wherein the first surfaces of the first and second walls are separated to define a guide slot for insertion of a movable blade of the blade set between the first surfaces of the first and second walls in the guide slot, wherein the projections of the first wall have an average thickness that is less than an average thickness of the projections of the second wall, and wherein at least one tip of a U-shaped tooth of the stationary blade is provided with a convexly curved, plastic coating.
10. The stationary blade of claim 1, wherein the guide slot extends linearly, and the projections extend substantially in parallel.
11. A stationary blade for a blade set of an electrically operated hair cutting appliance, comprising: a first wall and a second wall, each of the first and second walls having a first surface, a second surface facing away from the first surface, and a leading edge with projections, wherein the first surfaces of the first and second walls face each other, at least at the leading edges, wherein the projections facing each other along the leading edges of the first and second walls are mutually connected at tips of the projections facing each other to define a plurality of U-shaped teeth, wherein the first surfaces of the first and second walls are separated to define a guide slot for insertion of a movable blade of the blade set between the first surfaces of the first and second walls in the guide slot, wherein the projections of the first wall have an average thickness that is less than an average thickness of the projections of the second wall, and wherein the guide slot extends tangentially around a central axis along a circularly curved path, while the projections extend radially relative to the central axis.
12. A blade set for a hair cutting appliance, comprising: a stationary blade having a first wall and a second wall, each of the first and second walls having a first surface, a second surface facing away from the first surface, and a leading edge with projections; and a movable blade having a toothed leading edge, wherein the first surfaces of the first and second walls face each other, at least at the leading edges, wherein the projections facing each other along the leading edges of the first and second walls are mutually connected at tips of the projections facing each other to define a plurality of U-shaped teeth, wherein the first surfaces of the first and second walls along the leading edges are separated to define a guide slot for insertion of the movable blade of the blade set between the first surfaces of the first and second walls in the guide slot, the guide slot having a U-shaped cross-section with legs defined by the projections of the first and second walls, wherein the projections of the first wall forming one of the legs of the U-shaped cross-section have the second surfaces that are configured to contact a skin of a user and have an average thickness that is less than an average thickness of the projections of the second wall, and wherein the movable blade is laterally movably arranged within the guide slot defined by the first and second walls of the stationary blade, wherein, upon lateral reciprocation or rotation of the movable blade relative to the stationary blade, the toothed leading edge of the movable blade cooperates with the plurality of U-shaped teeth of the stationary blade to enable cutting of hair caught therebetween in a scissor action.
13. The blade set of claim 12, wherein at least the projections of the first wall have an average thickness less than 200 ?m, and wherein an average thickness of the stationary blade, measured between the second surfaces of the first and second walls at their projections, is less than 1 mm.
14. A blade set for a hair cutting appliance, comprising: a stationary blade having a first wall and a second wall, each of the first and second walls having a first surface, a second surface facing away from the first surface, and a leading edge with projections; and a movable blade having a toothed leading edge, wherein the first surfaces of the first and second walls face each other, at least at the leading edges, wherein the projections facing each other along the leading edges of the first and second walls are mutually connected at tips of the projections facing each other to define a plurality of U-shaped teeth, wherein the first surfaces of the first and second walls are separated to define a guide slot for insertion of the movable blade of the blade set between the first surfaces of the first and second walls in the guide slot, wherein the projections of the first wall have an average thickness that is less than an average thickness of the projections of the second wall, and wherein the movable blade is laterally movably arranged within the guide slot defined by the first and second walls of the stationary blade, wherein, upon lateral reciprocation or rotation of the movable blade relative to the stationary blade, the toothed leading edge of the movable blade cooperates with the plurality of U-shaped teeth of the stationary blade to enable cutting of hair caught therebetween in a scissor action, and wherein at least one tip of a U-shaped tooth of the stationary blade is provided with a convexly curved, plastic coating.
15. A hair cutting appliance, comprising: a housing accommodating a motor; and a blade set comprising a stationary blade and a movable blade, wherein the stationary blade comprises a first wall and a second wall, each of the first and second walls having a first surface, a second surface facing away from the first surface, and a leading edge with projections, wherein the first surfaces of the first and second walls face each other, at least at the leading edges, wherein the projections facing each other along the leading edges of the first and second walls are mutually connected at tips of the projections facing each other to define a plurality of U-shaped teeth, wherein the first surfaces of the first and second walls along the leading edges are separated to define a guide slot for insertion of the movable blade of the blade set between the first surfaces of the first and second walls in the guide slot, the guide slot having a U-shaped cross-section with legs defined by the projections of the first and second walls, wherein the projections of the first wall forming one of the legs of the U-shaped cross-section have the second surfaces that are configured to contact a skin of a user and have an average thickness that is less than an average thickness of the projections of the second wall, wherein the movable blade comprises a toothed leading edge, the movable blade being laterally movably arranged within the guide slot defined by the first and second walls of the stationary blade, wherein, upon lateral reciprocation or rotation of the movable blade relative to the stationary blade, the toothed leading edge of the movable blade cooperates with the U-shaped teeth of the stationary blade to enable cutting of hair caught therebetween in a scissor action, wherein the stationary blade is fixedly connected to the housing, and the movable blade is operably connected to the motor, and wherein the motor is configured to laterally reciprocate or rotate the movable blade within the guide slot of the stationary blade.
16. The hair cutting appliance of claim 15, wherein at least the projections of the first wall have an average thickness less than 200 ?m, and wherein an average thickness of the stationary blade, measured between the second surfaces of the first and second walls at their projections, is less than 1 mm.
17. A hair cutting appliance, comprising: a housing accommodating a motor; and a blade set comprising a stationary blade and a movable blade, wherein the stationary blade comprises a first wall and a second wall, each of the first and second walls having a first surface, a second surface facing away from the first surface, and a leading edge with projections, wherein the first surfaces of the first and second walls face each other, at least at the leading edges, wherein the projections facing each other along the leading edges of the first and second walls are mutually connected at tips of the projections facing each other to define a plurality of U-shaped teeth, wherein the first surfaces of the first and second walls are separated to define a guide slot for insertion of the movable blade of the blade set between the first surfaces of the first and second walls in the guide slot, wherein the projections of the first wall have an average thickness that is less than an average thickness of the projections of the second wall, wherein the movable blade comprises a toothed leading edge, the movable blade being laterally movably arranged within the guide slot defined by the first and second walls of the stationary blade, wherein, upon lateral reciprocation or rotation of the movable blade relative to the stationary blade, the toothed leading edge of the movable blade cooperates with the U-shaped teeth of the stationary blade to enable cutting of hair caught therebetween in a scissor action, wherein the stationary blade is fixedly connected to the housing, and the movable blade is operably connected to the motor, and wherein the motor is configured to laterally reciprocate or rotate the movable blade within the guide slot of the stationary blade, and wherein at least one tip of a U-shaped tooth of the stationary blade is provided with a convexly curved, plastic coating.
18. A stationary blade of an electrically operated hair cutting appliance, the stationary blade comprising: a first metal wall with a first laterally extending leading edge, and having a first surface and a second surface; a second metal wall having a second laterally extending leading edge, and having a further first surface and a further second surface; a metal strip having a lateral dimension that corresponds to that of the first and second laterally extending leading edges of the first and second metal wall; a stacked arrangement formed by stacking the second metal wall on top of the first metal wall, wherein the first surface and the further first surface face each other, at least at the first and second laterally extending leading edges, and arranging the metal strip in between the first and second laterally extending leading edges, such that a longitudinal cross-section of the stacked arrangement of the stationary blade is generally U-shaped; and U-shaped teeth, wherein the stacked arrangement is fixed by fixing the metal strip between the first and second laterally extending leading edges to mutually connect the first and second laterally extending leading edges, wherein the U-shaped teeth are formed by forming a plurality of laterally spaced apart slots into a leading edge of the stacked arrangement, such that the slots extend longitudinally beyond the metal strip, wherein the first surface of the first metal wall and the further first surface of the second metal wall in the stacked arrangement define a guide slot for insertion of a movable blade of the blade set between the first surface and the further first surface, the guide slot having a U-shaped cross-section with legs defined by the first and second laterally extending leading edges, and wherein the first laterally extending leading edge has an average thickness that is less than an average thickness of the second laterally extending leading edge.
19. The stationary blade of claim 18, wherein a longitudinal dimension of the metal strip is smaller than that of the first and second metal walls.
20. The stationary blade of claim 18, wherein a longitudinal dimension of the metal strip is smaller than that of the first and second metal walls, wherein the leading edges of the first and second metal walls have projections, wherein the projections of the first metal wall have an average thickness of less than 200 ?m, and wherein an average thickness of the stationary blade, measured between the second surfaces of the first and second metal walls at their projections, is less than 1 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
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(13) For ease of reference, a Cartesian coordinate system is indicated in each of the
(14) Referring now to in particular
(15) The stationary blade 10 of the blade set 4 may include a first wall 20 and a second wall 30. The walls 20, 30 may be generally plate-like, but need not be. Each wall 20, 30 may define a first surface 22a, 32a, a second surface 22b, 32b facing away from the first surface 22a, 32a, and a laterally extending leading edge 23, 33 defining a plurality of laterally spaced apart, generally longitudinally extending projections 24, 34. The first and second walls 20, 30 may be arranged in a spaced apart relationship, such that the first surfaces 22a, 32a face each other. The projections 24, 34 of the leading edges of the first and second walls 20, 30 may preferably be in a one-to-one relationship, wherein each projection 24 of the plurality of projections on the first wall 20 is associated with a facing or opposite projection 34 of the plurality of projections on the second wall 30. The associated projections 24, 34 may be connected at their tips 26, 36, thus forming a plurality of laterally spaced apart, longitudinally extending, generally U-shaped (i.e. double-walled) teeth 12. The first and second walls 20, 30, including the U-shaped teeth 12 they defineor more specifically: the first, inner surfaces 22a, 32a of the first and second walls 20, 30, including first surface portions provided by the projections 24, 34 thereofmay define a laterally extending guide slot 16 for the movable blade 40 of the blade set 4 between them.
(16) The first and second walls 20, 30 of the stationary blade 10 may have different functions. The first wall 20 may serve as a foil that, in operation, may be disposed between the skin of a user and the movable blade 40, so as to prevent the former from direct contact with the latter. To enable body hairs to be cut off at or very close to skin level, the first wall 20, or at least the portion thereof providing for the projections 24, may preferably have the smallest practicable average thickness, which may at least be less than 100 ?m. The second wall's 30 purpose may be to provide the ultra thin first wall 20 with sufficient rigidity against deformations during use. Aside from the structural support provided to the first wall through the plurality of U-shaped tooth 12 connections, two features are proposed to enhance the effective structural strength of the stationary blade: connector portions 18 and a relatively thick second wall 30.
(17) In one embodiment, the first and second walls 20, 30 may be mutually connected by at least one discrete connector portion 18 that extends between their respective first surfaces 22a, 32a. The connector portion 18 may act both as a spacer that prevents the first wall 20 from being pushed against the second wall 30, and as an anchor that prevents the first wall 20 from moving/deforming relative to the second wall 30 in the lateral (y) and/or longitudinal (x) direction. In principle, a connector portion 18 may be disposed anywhere between the first surfaces 22a, 32a of the first and second walls 20, 30; it is, however, preferably not disposed between the projections 24, 34 that define the U-shaped teeth 12. In one embodiment, a connector portion 18 may be disposed at a lateral extremity of the guide slot 16, so as to prevent it from interfering with the movable blade 40 that is to laterally reciprocate within that slot. In another embodiment, such as the one shown in
(18) In another embodiment, the first wall 20 may be effectively strengthened by providing the second wall 30, or at least its projections 34, with an average thickness t.sub.2 that is greater than an average thickness t.sub.1 of the first wall 20, or at least of the projections 24 thereof. An average thickness t.sub.2 of the second wall 30 may preferably be greater than 100 ?m, e.g. be in the range of 100 ?m-200 ?m. In a preferred embodiment, the ratio t.sub.2:t.sub.1 between an average wall thickness t.sub.2 of the second wall 30 and an average wall thickness t.sub.1 of the first wall 20 may be at least 3:2, and more preferably 2:1.It is noted explicitly that not all embodiments of the presently disclosed stationary blade need to include a second wall 30, or second wall projections 34, having an average thickness t.sub.2 that is greater than an average thickness t.sub.1 of the first wall 20, or the first wall projections 24, even though such embodiments may not be covered by the presently attached claims. An overall average thickness or height of the stationary blade 10, and in particular the U-teethed leading edge thereof, wherein thickness or height is understood to be the distance between its second surfaces 22b, 32b, may preferably be less than about 1 mm. A small thickness helps to warrant proper hair catching efficiency, in particular when trimming longer hairs. More specifically, it ensures that a small area of contact exists between the leading edge of the stationary blade and the hairs, which assists in bending the hairs into between the laterally spaced U-shaped teeth rather than pushing them flat and away.
(19) The second, outer surface 22b of the first wall 20 may provide for the skin-contacting surface of the stationary blade 10. In one embodiment the first wall 20, or at least (in particular the second surface 22b of) the portion thereof defining its projections 24, may be generally planar. See for example the embodiment of
(20) As regards the shape and form of the U-shaped teeth 12 of the stationary blade 10, the following may be noted. Facing and tip-connected projections 24, 34 of the first and second walls that define a certain U-shaped tooth 12 may preferably have a same length l and width w; as discussed above, their thicknesses t.sub.1, t.sub.2 may differ. In addition, the plurality of teeth 12 of the stationary blade 10 may preferably be substantially identical, and be arranged such that their tips 14 are linearly aligned. The length l and width w of the teeth 12 may vary between different embodiments. The stationary blade 10 shown in the embodiment of
(21) As regards the geometry of the stationary blade 10 as a whole, it is noted that the embodiments of
(22) As in the embodiment of
(23) In different embodiments, the stationary blade 10 may be manufactured from different materials and in different ways.
(24) In a preferred embodiment, the stationary blade 10 may be at least partially made from sheet metal. In some embodiments the metal tips 14 of the U-shaped teeth 12 of the stationary blade 10 may be coated with a layer of plastic, e.g. through plastic micro molding, so as to round them off and provide them with a minimum, skin-comfortable radius that avoids skin cuts.
(25) One method of manufacturing the stationary blade 10 may include (i) providing a metal plate, (ii) stamping a series of identical, longitudinally extending, laterally spaced apart slots into the plate, and (iii) folding/bending the plate into a U-shape along a laterally extending fold-line that extends through said spaced apart slots. It will be clear that, in this embodiment, the metal plate, which may but need not be of uniform thickness, provides for both the first wall 20 and the second wall 30 of the stationary blade 10, while the slots in the plate define the spacings between the teeth 12 of the blade. The fold-line may correspond to the line defined by the leading tips 14 of the U-shaped teeth 12.
(26) Another method of manufacturing the stationary blade 10 may include (i) providing a first metal plate with a first laterally extending leading edge, (ii) providing a second metal plate similar in shape to the first and having a second laterally extending leading edge, and (iii) providing a metal strip having a lateral dimension that corresponds to that of the leading edges of the first and second metal plates and a longitudinal dimension that is significantly smaller than that of the first and second metal plates. The method may further include stacking the second metal plate on top of the first metal plate while arranging the metal strip in between their leading edges, such that a longitudinal cross-section of the stacked arrangement is generally U-shaped. The stacked arrangement may be fixed by welding the strip between the first and second leading edges. Then the welded leading edge of the arrangement may be rounded by means of electrochemical machining. Subsequently, U-shaped teeth may be created by machining, e.g. wire-eroding, a plurality of laterally spaced apart slots into the leading edge of the arrangement, which slots may longitudinally extend beyond the strip. It is understood that, in this embodiment, the first metal plate may largely correspond to the first wall 20 of the stationary blade 10, while the second metal plate may largely correspond to the second wall of the stationary blade 10 (or, as in the embodiment of
(27) Either method of manufacturing may further include the insertion of at least one connector portion 18 between opposing first and second walls of the U-shaped stationary blade 10, and welding the connector portion 18 thereto to fix it in place.
(28) In addition to the stationary blade 10, the presently disclosed blade set 4 may further include a movable blade 40. The movable blade 40 may be configured to be laterally slidingly receivable inside the guide slot 16 defined by the stationary blade 10, and include a toothed leading edge 42 for linear reciprocating or continuous rotational motion within, and cutting cooperation with, the U-shaped teeth 12 of the stationary blade 10. In is understood that the toothed leading edge of the movable blade 40 may extend along a generally linear path in case the stationary blade 10 defines a linear guide slot 16 (cf.
(29) In the depicted embodiments of
(30) Although illustrative embodiments of the present invention have been described above, in part with reference to the accompanying drawings, it is to be understood that the invention is not limited to these embodiments. Variations to the disclosed embodiments can be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. Reference throughout this specification to one embodiment or an embodiment means that a particular feature, structure or characteristic described in connection with the embodiment is included in at least one embodiment of the stationary blade, blade set, etc. according to the present disclosure. Thus, the appearances of the phrases in one embodiment or in an embodiment in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, it is noted that particular features, structures, or characteristics of one or more embodiments may be combined in any suitable manner to form new, not explicitly described embodiments.
LIST OF ELEMENTS
(31) 1 hair cutting appliance 2 housing 4 blade set 10 stationary blade 12 U-shaped tooth 14 (leading) tip of U-shaped tooth 16 guide slot for movable blade 18 connector portion between first and second walls 20 first, skin-contacting/facing wall 22a,b first, inner surface (a) and second, outer surface (b) of first wall 23 leading edge of first wall 24 projections of first wall 26 tips of projections of first wall 30 second wall 32a,b first surface (a) and second surface (b) of second wall 33 leading edge of second wall 34 projections of second wall 36 tips of projections of second wall 40 movable blade 42 toothed leading edge 44 stem, connecting to motor 46 recess in movable blade for connector portion 18 50 hair capturing hole in leading edge of second wall d spacing between adjacent U-shaped teeth l length of U-shaped tooth L central axis of stationary blade with circular geometry t.sub.1 thickness of first wall t.sub.2 thickness of second wall w width of U-shaped tooth x,r longitudinal, radial direction y,t lateral, tangential direction z height/thickness direction