Stretchable ionics for transparent sensors and actuators
10302586 ยท 2019-05-28
Assignee
Inventors
- Jeong Yun Sun (Cambridge, MA, US)
- Christoph Matthias Keplinger (Cambridge, MA, US)
- Zhigang Suo (Lexington, MA, US)
- George M. Whitesides (Newton, MA)
Cpc classification
International classification
G01L1/14
PHYSICS
Abstract
A class of devices enabled by ionic conductors is highly stretchable, fully transparent to light of all colors, biocompatible or biodegradable, and capable of operation at frequencies beyond 10 kilohertz and voltages above 10 kilovolts. These devices enabled by ionic conductors can be used as large strain actuators, full-range loudspeakers, as strain or pressure sensors and as stretchable interconnects. The electromechanical transduction is achieved without electrochemical reaction. When large stretchability and high optical transmittance are required, the ionic conductors have lower sheet resistance than all existing electronic conductors.
Claims
1. An electrode comprising: an ionic electrode; at least an external signal and a dielectric layer comprising an elastomer, wherein the ionic electrode is capacitively coupled with the external signal by the dielectric layer.
2. The electrode of claim 1, wherein the ionic electrode further comprises an ionic electrolyte; wherein the ionic electrolyte comprises an elastomer or electroactive polymer and an electrolyte dispersed throughout the elastomer or electroactive polymer to provide a transparent electrolyte.
3. The electrode of claim 2, wherein the electrolyte layer elastomer comprises a hydrogel or a lyogel.
4. The electrode of claim 2, wherein the electrolyte comprises an aqueous salt solution.
5. The electrode of claim 4, wherein aqueous salt solution comprises a deliquescent salt.
6. The electrode of claim 4, wherein the aqueous salt solution has a salt concentration in the range of fully saturated to isotonic in physiological systems.
7. The electrode of claim 6, wherein the physiological systems are cells.
8. The electrode of claim 2, wherein the electrolyte comprises an ionic liquid.
9. The electrode of claim 8, wherein the ionic liquid forms a liquid layer.
10. The electrode of claim 9, wherein the liquid layer is confined within boundaries to prevent flow.
11. The electrode of claim 8, wherein an elastomer is swollen with the ionic liquid to provide an elastomeric ionic electrode.
12. The electrode of claim 2, wherein the electrolyte further comprises a humectant.
13. The electrode of claim 2, wherein electrolyte solution has a minimum resistivity of 0.02 Ohm-meter.
14. The electrode of claim 2, wherein the electrolyte has a transmittance of greater than 95%.
15. The electrode of claim 2, further comprising electrical connectors in electrical contact with the transparent electrolyte for connection to an electronic circuit.
16. The electrode of claim 1, wherein the dielectric layer is transparent.
17. The electrode of claim 16, wherein the dielectric layer is elastomeric.
18. The electrode of claim 16, wherein the dielectric layer is an electroactive polymer.
19. The electrode of claim 16, wherein the dielectric layer is biodegradable or biocompatible.
20. The electrode of claim 18, wherein the electroactive polymer is a piezoelectric polymer.
21. The electrode of claim 1, wherein the electrode is stretchable.
22. The electrode of claim 1, wherein the electrode is biodegradable or biocompatible.
23. The electrode of claim 1, wherein the electrode is encapsulated to reduce loss of electrolyte.
24. The electrode of claim 1, wherein the electrode is configured as a stretchable wire or interconnect for use in circuits.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) The invention is described with reference to the following figures, which are presented for the purpose of illustration and are not intended to be limiting of the invention.
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DETAILED DESCRIPTION
(37) A highly translucent electrode including a hydrogel electrolyte is described. The electrode is capable of operation at frequencies of greater than 10 Hz, and specifically at frequencies of greater than 1 kHz. In addition, the electrode can operate at applied voltages of greater than 0.1 V, and specifically at applied voltages of greater than 1V, without electrochemical breakdown of the electrolyte. In certain embodiments, voltages of up to 18000 V have been employed.
(38) The ionic conductors can be used in electrical circuits that can (if necessary) carry large voltages and operate at high frequencies. Ionic conductors are very stretchable (if used in form of an elastomeric electrolyte), behave like liquids in terms of resistance when stretched, can be perfectly transparent and they can be elegantly biocompatible or biodegradable.
(39) The class of ionic conductors compatible with large voltage, high frequency circuits is achieved using a dielectric in series with the ionic conductor. The interface of an ionic conductor with an electronic conductor also behaves like a capacitor (in series with the dielectric capacitor), but with very large capacitance compared to the second capacitor. This arrangement solves two problems: 1) The large capacitance of the ionic/electronic interface causes the voltage drop across this interface to always stay within the electrochemical window. 2) The overall capacitance of the circuit is dominated by the smaller capacitance (the dielectric). Thereby the RC time of the whole circuit is very small, resulting in high frequency capabilities of according devices. The device include at least one dielectric within the circuit. The dielectric can be flanked by either two ionic conductors or by one ionic conductor and on the other side an electronic conductor.
(40) The transparent electrode includes an ionic layer that includes an elastomer and an electrolyte solution dispersed throughout the elastomer layer to provide a transparent electrolyte. The ionic layer is selected to be highly translucent to the selected range of visible light and to be elastomeric within the range required for the anticipated application. The ionic layer is capacitively coupled through a dielectric material. Capacitive coupling is typically achieved by placing a capacitor in series with signals to be coupled. In one or more embodiments, the dielectric layer forms a capacitor between the ionic layer and a second conductor in an electrical circuit.
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(42) The transparent electrolyte includes a transparent medium suitable for the transport of ions. In one or more embodiments, the ionically conductive medium is an aqueous salt solution. Any water soluble salt can be used; however, sodium chloride is a readily available, inexpensive source of ions. In other embodiments, non-aqueous medium can be used to form the ionically conductive medium. The conductive medium is supported by a polymer elastomeric network. An appropriate choice of polymer elastomeric network produces a fully transparent, elastomeric ionically conductive electrode. Salt concentration can vary over a wide range without affecting the function of the electrode. In
(43) In one or more embodiments the fully transparent, elastomeric ionically conductive electrode is a hydrogel. Hydrogels refer to materials that are able to take up and hold large volumes of water. Due to the large volume of water in the hydrogel network, the gels can exhibit high degrees of transparency. Hydrogels generally consists of a three-dimensional polymer network that is crosslinked chemically and/or physically. The chemical properties of hydrogels are typically determined by the polymer backbone, any functional side chains on the monomer units and the crosslinking agent. The physical properties, for example, mechanical strength and swelling ratio, are controlled typically by the crosslink density. Thus, hydrogels of extremely high transparency and suitable mechanical strength can be used. In one exemplary embodiment, polyacrylic acid, poly N-isopropylacrylamide (PNIPA), poly hydroxy ethyl methacrylate (PHEMA), poly ethylenene glycol (PEG), polyvinylalcohol (PVA), acrylamide is used as the base material for the hydrogel. Highly stretchable and tough hydrogels made from ionically crosslinked alginate, and covalently crosslinked polyacrylamide can also be used. In other instances, transparent, elastomeric and tough hydrogels from poly(ethylene glycol) can be made from PEG that has been covalently cross-linked through photopolymerization. A hydrogel containing slide-ring polymers, e.g., polymer networks threading polymer chains through polycyclic linkers, can be stretched to more than 10 times its initial length; a tetra-poly(ethylene glycol) gel has a strength of 2.6 MPa. These gels deform elastically. A gel can be made tough and notch-insensitive by introducing energy-dissipating mechanisms. For example, a fracture energy of 1,000 J-m.sup.2 is achieved with a double-network gel, in which two networksone with short chains, and the other with long chainsare separately crosslinked by covalent bonds. Further details on the preparation of elastomeric hydrogels can be found in Highly stretchable and tough hydrogels Sun et al. Nature (489) 133 (Sep. 6, 2012), which is incorporated by reference. In one or more embodiments, hydrogel electrodes with a thickness in the range of 5 m-1000 m can be employed. Exemplary single layer devices can employ layers on the order of 100 m. In multilayer devices, lower thicknesses will be beneficial, probably in the order of 10 m or even less. If the requirement of the application is minimal sheet resistance of a transparent electrode, one can use higher thicknesses, as high as the geometrical constraints of the application will allow for.
(44) One advantage of the electrolyte is that the resistivity is not adversely affected by stretching. Because the conductive framework of the hydrogel is an aqueous electrolyte solution, the electrolyte has the ability to flow within the hydrogel network. When the system is actuated and the electrolyte layers are stretched, the electrolyte solution is able to redistribute within the hydrogel network without disruption of the connectivity and conductivity of the electrolyte. The hydrogel electrodes feature transmittance near 100% at any deformation state and an electrical resistivity that is competitive at small strains and superior at large strains to any existing solution of transparent stretchable electrodes. In one or more embodiments, the transmissivity is greater than 95%, or greater than 99%, or greater than 99.9%.
(45) Any material having a sufficiently high dielectric strength may be used as the dielectric layer. The insulating properties of the layer play a role in the device performance, especially in the actuator application. While not required to be elastomeric or transparent in order to be used in a high frequency, high voltage circuit, the use of such transparent, elastomeric materials provides a transparent and flexible electrode system. Exemplary elastomer includes a silicone rubber, an acrylonitrile-butadiene rubber (NBR), a hydrogenated acrylonitrile-butadiene rubber (H-NBR), an ethylene-propylene-diene rubber (EPDM), an acrylic rubber, a urethane rubber, an epichlorohydrin rubber, a chlorosulfonated polyethylene, and a chlorinated polyethylene. The common material in the actuator application is VHB 4910. Exemplary transparent dielectrics include PDMS, also acrylic rubbers. Additional suitable dielectric elastomers are described in Journal of Polymer Science, Part B: Polymer Physics, 2013, 51, 197-206, which is incorporated in its entirety by reference. Suitable thickness can depend on the intended application. In a general circuit, there are no special requirements for the thickness. The higher the thickness, the lower the capacity, and the higher the maximum frequency. In the actuator application, typical thicknesses range from 10 m to 1 mm.
(46) In other embodiments where the high flexibility and stretchability of elastomers is not required, other dielectric materials can be used. For example, piezoelectric polymers such as polyvinylidene difluoride (PVDF). This design would not be stretchable, but has advantages such as lower required voltages and linear dependence on driving voltage.
(47) The electrolyte is electrically connected to electronically conducting electrodes. The electrodes provide electrical contact to external voltage sources used to actuate the device or as an electronic signal. Conventional conductive materials, such as metals, can be used for the electrodes. Exemplary electrodes include gold, copper, silver, or any other metal. Also possible are electronic conductors based on carbon, such as carbon grease, carbon particle impregnated elastomers, carbon fibers, graphene etc. These electrodes can be placed outside the region that needs to be transparent, conductive and stretchable at the same time. There are no limitations with respect to thickness of the electronically conducting electrode; however, the overlapping area of electronic conductor and ionic conductor will prescribe the interface capacitance of the electric double layer. This will influence the voltage drop across the interface and thereby the electrochemical stability. Geometries with high surface area (such as a carbon mesh or porous carbon) can be used to increase this overlapping area when available contact space is limited due to design considerations.
(48) The transparent, elastomeric ionic electrode can be included in a variety of devices, giving rise to a variety of circuit arrangements. For example, a pair of elastomeric electrolyte layers can be used to sandwich a central elastomeric dielectric to form an elastomeric actuator. In other embodiments, alternative layers of elastomeric electrolyte and dielectric can be stacked together. Such multilayer configurations are suitable for use in industrial applications such as actuators in speakers and microphones. Multilayer configurations can achieve high actuator performance with much lower voltages than single layers of the same total thickness. Lower voltages will reduce the size and cost of the driving electronics and also increase the electrical safety of the device. Especially in the context of multilayer configurations the high transparency of the conductor provides heretofore unattainable performance. The high transparency of each layer provides a final multilayer device with excellent transparency, despite multiplicative effect of the multiple layers in reducing transparency.
(49) In other embodiments, the electrodes can also be used as stretchable, transparent wires (interconnects). In one or more embodiments, cylindrical or rectangular cross sections of the wire can be used. In certain embodiments, the wire interconnect includes a central cylindrical region containing an elastomeric electrolyte, surrounded by a cylinder of dielectric, and then another layer of elastomeric electrolyte. Electronic connections can be located at the top and/or bottom of the cylinder.
(50) Other geometries and arrangement of ionically conducting hydrogel and dielectric are contemplated; it depends a lot on the planned applications.
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(52) In ionic conductors, electrical current is accomplished by moving ions through the medium; materials that rely on ions for current transport are typically referred to as electrolytes. Thus, the transparent actuators rely on the use of transparent ionic conductors, or transparent electrolytes, as electrodes. The transparent electrolyte includes a transparent medium suitable for the transport of ions. The materials and material combinations discussed above for the transparent ionic electrode can be used to form a transparent actuator.
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(54) Effectively, the device may be represented as an equivalent circuit as shown in
(55) In one embodiment, the actuator includes highly elastic and stretchable thin films that allows it to function as a transducer. A transducer is an electromechanical transducer can convert electrical energy into mechanical energy and vice versa. In one or more embodiments, the transducer can function as an actuator and/or a sensor. Multilayer structures as described herein can be useful for sensor and for actuator applications.
(56) In one embodiment, the actuator includes highly elastic and stretchable thin films of hydrogel swollen with a transparent ionically conducting liquid (H.sub.2O+NaCl) sandwiching an acrylic dielectric elastomer membrane to form capacitive electromechanical transducers. The hydrogel thickness in one exemplary embodiment is 100 m; however, the thickness can vary depending upon the particular application. For multilayer actuators, electrode thickness can be reduced to the order of 10 m or even lower depending on manufacturing capabilities. A metal (alligator clips) or copper electrodes were used as the electronic conductor.
(57) In certain embodiments, a grid of carbon fibers can be used as an electrode. Porous carbon structures, such as those used in supercapacitors, can also be used. Carbon is chemically very stable and a fiber structure has a high surface area for a given size of electrode. High surface area will increase the size of the electric double layer and thus the capacitance of this interface, which in turn will result in a lower voltage drop across this interface (and thereby prevent electrochemical effects at the interface).
(58) In certain embodiments, the electrolyte has sufficient mechanical integrity to be formed into sheets that can cover and optionally extend over the edge of the dielectric elastomer. While sheet extension is not required, it has the advantage of increasing the area of transparency. For example, the electrolyte can be electrically connected to electrodes at an edge portion that extends beyond the dielectric elastomer region. Thus, the entire dielectric elastomer surface area is transparent and not visually impeded by the electrode connections.
(59) In an actuator according to one or more embodiments, when the applied voltage between the ionic electrodes is increased, the electrolyte distributes the electric field on the dielectric elastomer membrane and an electrostatic attraction between the electrodes increases. Therefore, the dielectric film sandwiched between the electrolyte is compressed in a thickness direction and the thickness of the dielectric film decreases. When the film thickness decreases, the dielectric film proportionally extends in a horizontal direction with respect to the electrode surfaces. To reverse the action, the applied voltage between the electrodes is reduced, and the electrostatic attraction between the electrodes decreases. Therefore, the compressive force on the dielectric film in the thickness direction is reduced, and the film thickness increases due to an elastic restorative force of the dielectric film. When the film thickness increases, the dielectric film proportionally contracts in the horizontal direction with respect to the electrode surfaces. In this way, the actuator drives drive target members by extension and contraction of the dielectric film in response to the magnitude of the applied voltage.
(60) In certain embodiments, the transparent electrode is constrained to a pre-selected geometry. For example, the size of the electrode is set by fixing the electrode on a rigid frame. In certain embodiments, the transparent electrode is stretched before securing to the frame. This arrangement can be used in loudspeaker arrangements. Upon application of a voltage between the electrodes, compressive stress builds up in the membrane and the electrode shape expands in area and is deflected. In some embodiments, the (prestretched) dielectric elastomer layer is glued to the rigid frame and the hydrogel layers cover only the central area of this membrane
(61) In certain embodiments, the transparent electrode is not constrained and the elastomeric layers are allowed to expand and contract as forces (e.g., electrostatic, strain or pressure) are applied to the electrode.
(62) Previously, it was thought that electrolytes could not be used for actuation of electromechanical device because of the potential for electrochemical instability at the high voltages used for actuation. Without being bound by any particular mode or theory of operation; however, it is theorized that the huge capacity of the electrical double layer formed at the interface between ionic conductor and electronic conductor (external electronics) allows for placing the potential drop at this interface into the electrochemical window in order to suppress chemical reactions.
(63) It had also been previously believed that electrolytes were unsuitable for use in a dielectric elastomer type actuator because ion mobility was too slow for actuation at speed necessary for most applications. It has been surprisingly shown that the elastomeric electrolyte-dielectric elastomer laminates exhibit electrically induced strains >100% and (despite being based on ionic conductors) high speed actuation up to 20 kHz. The high strains and high speed actuation permit the ionic conductor actuator to be used to create sound.
(64) The hydrogel electrodes feature transmittance near 100% at any deformation state and an electrical resistivity that is competitive at small strains and superior at large strains to any existing solution of transparent stretchable electrodes. These unique electrical properties are further showcased with a large strain, transparent capacitive strain sensor. This new class of transparent electrodes for dielectric elastomer actuators can be optimized for patternable multilayer configurations and industrial manufacturing requirements. For example, the mechanical properties of the hydrogel can be altered, such as by varying crosslink density. Laser cutters can be used to cut films of hydrogels in special and sophisticated shapes. Furthermore the fact that hydrogel are liquid before they are crosslinked makes them suitable for (injection) molding techniques, maybe even to be used in 3 d printers, etc.
(65) The diversity of ionic conductors creates a large pool of candidates that can be selected for a specific application. The transparent electrode is described above with reference to hydrogels as the transparent elastomer used in the ionic electrolyte; however it is contemplated that other ionic medium can be used. Hydrogel based devices can be appropriate in humid environments or locations with high moisture content, such as the human body. The hydrogel is advantageous for biomedical applications that require biocompatibility or biodegradability. However, evaporation of water from a hydrogel may affect the ability of using the electrode for long periods of exposure or in dry environments.
(66) (a) Reducing Evaporation Using Non-Volatile Liquids
(67) In some embodiments, the transparent electrode can be prepared using non-volatile liquids. Non-volatile liquids that are capable of swelling a polymer network provide transparent elastomeric electrolytes that are more durable and less susceptible to performance impairment due to evaporation.
(68) In certain embodiments, ionic conductors can be used in the liquid form (with appropriate viscosity to avoid running around). From a mechanical point of view, the liquid form has zero mechanical stiffness, thereby constraining area expansion of a dielectric elastomer actuator the least. The ionic conductor in a liquid form could also be housed in elastomeric channels/compartments/containers; it is not required that the liquid ionic conductor swell the elastomeric support.
(69) In some applications, it is advantageous to have the ionic conductor in an elastomeric form, in order to keep it in place and prevent it from running around. But in general this is not required for the operation of the device.
(70) One exemplary non-volatile liquid is ionic liquids. Ionic liquids are electrolytes. Ionic liquids can be used alone to swell the polymer electrolyte or they can be used in combination with a solvent that swells the polymer network. A large number of ionic liquids exists, and may be selected to suit specific applications. Furthermore, ionic liquids can be used as solvents to form ion gels, which are stretchable, transparent, ionic conductors. Ionic liquids can be used to swell a polymer network and thereby create a material with similar properties to the hydrogels. The ionic liquid gel does not degrade in dry environments. An ionic liquid (IL) is a salt in the liquid state. While ordinary liquids are predominantly made of neutral molecules, ionic liquids are largely made of ions. Thus the ionic liquids serve as a natural ionically conductive medium that both swells the polymer network and provides ionic conductivity. Additional salts or solvents can be added. Exemplary, non-limiting list of ionic liquids includes nitrogen cation moiety having a nitrogen cation selected from the group including but not limited to an imidazolium, ammonium, pyridinium, piperidinium and pyrrolidinium nitrogen cation moieties. Variations using other known ionic liquids, including for example, ammonium, pyridinium, piperidinium and pyrrolidinium nitrogen cation moieties, as well as phosphonium and sulfonium cation moieties can also be used.
(71) (b) Reducing Evaporative Loss Using Encapsulation
(72) In other embodiments, vapor loss can be reduced by encapsulation of the transparent electrode with additional layers of elastomers. Suitable materials such as parylene (especially type C) or nitrile butadiene rubber (NBR) to prevent (or slow down) evaporation can be used.
(73) (c) Reducing Evaporation Using Deliquescent Materials
(74) Deliquescent materials are substances (mostly salts) that have a strong affinity for moisture and will absorb relatively large amounts of water from the atmosphere if exposed to it, forming a liquid solution. Deliquescent salts include calcium chloride, magnesium chloride, zinc chloride, potassium carbonate, potassium phosphate, carnallite, ferric ammonium citrate, potassium hydroxide, and sodium hydroxide. Using deliquescent salts such as calcium chloride or lithium chloride helps to retain moisture in a hydrogel because the salts themselves tend to retain environmental moisture.
(75) In one or more embodiments, the sodium chloride salt described in the preceding transparent electrodes is replaced by a deliquescent salt such as calcium chloride or lithium chloride. By replacing NaCl as the salt in the hydrogel, properties of the resulting material with respect to evaporation change significantly. LiCl based systems will not evaporate even in environments with low relative humidity. For example, lithium chloride forms a self-solution when exposed to air. The equilibrium LiCl concentration in the resulting solution is directly related to the relative humidity of the air.
(76) d) Reducing Evaporation Using Humectants
(77) A humectant is any one of a group of hygroscopic substances used to keep things moist. A humectant attracts and retains the moisture in the air nearby via absorption, drawing the water vapor into and/or beneath the surface. The humectant property is associated with the compound's ability to form hydrogen bonds with molecules of water. This property can be used in the transparent electrodes described herein to assist in the adsorption and retention of water in the electrode. Exemplary humectants include molecules with several hydrophilic groups, most often hydroxyl groups; however, amines and carboxyl groups, sometimes esterified, can be encountered as well. Exemplary humectants include propylene glycol, hexylene glycol, butylene glycol, glyceryl triacetate, vinyl alcohol, neoagarobiose, sugar alcohols/sugar polyols such as glycerol, glycerin, sorbitol, xylitol, maltitol, polymeric polyols, quillaia, urea, aloe vera gel, alpha hydroxy acids (e.g., lactic acid) and honey.
(78) By replacing parts or the entirety of the water in the hydrogel with humectant, such as glycerol (or related materials of hygroscopic nature from the family of humectants) the evaporation process is slowed down significantly. Glycerol is elegantly biocompatible.
(79) One or more of the approaches described herein can be used, alone or in combination to reduce the evaporation rate of ionic solution used in the preparation of the elastomeric electrolyte used herein in the preparation of a transparent electrode.
(80) Applications
(81) I. Actuator Mode, Localized Haptic Feedback on Touch Screens
(82) The superior transparency of our actuators will allow for a placement in front of (stretchable) (touch) screens. The extremely high transparency enables the use of multilayer configurations with unmatched performance compared to existing techniques (for example placing carbon nanotubes on the surface of dielectrics; at the required very high levels of transparency hydrogels show a much higher conductivity in comparison). A patterned structure of our actuators on the screen will allow for localized haptic feedback for electronic devices such as smart phones.
(83) In one or more embodiments, the actuators can be configured in an array (to provide a touch pad in which responses are geographically located). This could be made into a fully transparent, deformable layer that can be put in front of a screen. With one single array design this can be used to detect location and amount of finger pressure (human input device), but also function as an actuator array, which can provide localized haptic feedback or generate sound.
(84) II. Transparent Loudspeaker
(85) High frequency capability of these actuators is demonstrated by using them as fully transparent membrane loudspeakers with a measured frequency response that fully covers the human hearing range up to 20 kHz. The device can be operated at high enough frequencies to create sound and the ability to reproduce sound across the entire spectrum of human hearing from 20 Hz to 20 kHz has been demonstrated. Operation at higher frequencies such as from 20 kHz to up to several gigahertz (GHz), e.g., 20 Hz to 20 kHz, 20 kHz to 1 MHz, 1 MHz to 100 MHz, 100 MHz to 1 GHz and/or 1 GHz to 10 GHz.
(86) As in the actuator mode the transparent loudspeaker can be placed in front of the screen of smartphones to use a large area for superior sound emission. Again, the very high transparency will allow for multilayer systems that outperform alternative solutions. Similarly, our transparent loudspeakers can be placed in front of larger scale screens such as LCD/LED flat screens or computer monitors. The larger available area would provide a base for high quality and very directed sound. At the same time our technology could reduce the weight of the screens. Other possible application options of our transparent loudspeakers include the placement on windows to turn them into high fidelity loudspeakers with zero visual impact. Placed on shop windows the transparent loudspeakers according to one or more embodiments could advertise products with immersive sound effects. Transparent loudspeakers would be generally interesting for fashionable designer loudspeakers. Most probably transparent loudspeaker would make a lot of impact in any living room.
(87) In one or more embodiments, the loudspeaker to work even above 20 kHz, without any change in design. This could allow for applications in the field of ultrasound.
(88) For the actuator/loudspeaker application the dielectric elastomer can be replaced with piezoelectric polymers such as polyvinylidene difluoride (PVDF). This design would not be stretchable, but has advantages such as lower required voltages and linear dependence on driving voltage (this removes the requirement of having a DC bias as in the loudspeaker application based on dielectric elastomers).
(89) III. Transparent Sensors
(90) Conventional, piezoresistive metal-foil strain gauges have very limited measurable strain range (under 5%), relatively stiff substrates, and opaque metallic films. They are practically not suitable for use in the low-stiffness and high-strain environments that characterize many medical applications and soft robotics systems. Moreover, since they are not transparent, most of the information about surface morphology and optical property change during deformation will be shaded by their opaque metallic films. Recently, many efforts to address these problems have focused on carbon nanotube or silver nanowire based sensors.
(91) The basic design of ionic sensors is surprisingly robust, simple and low-cost, whereas the functionality and performance surpass many parallel approaches with much higher complexity. The available palette of materials that can be used includes many candidates, which are transparent and biocompatible. The sensors incorporating an elastomeric electrolyte can be designed to respond to changes in pressure and strain, as well as other stimuli, such as temperature, humidity and changes in pH (for example where and environmentally responsive hydrogel is used in the elastomeric electrolyte. The mechanical compliance of the sensors allows for application on complicated and dynamic surfaces. For example, a transparent, stretchable touchpad senses the location of touch in addition to delivering information about the exerted pressure. This characteristic could be useful for human machine interfaces in front of screens. The near to perfect transparency will not impede the viewing experience and the transparent keypad can detect the location and pressure of touch. Current touch screen solutions only detect the xy-location, but not the exerted pressure.
(92) Since hydrogel electrolyte shows best transmittances of visible light, and has more stable and predictable resistance under stretched conditions compared to other stretchable electrodes, strain sensors based on hydrogel electrodes (and other elastomeric electrolytes as described herein) could offer superior performance. An electromechanical transducer sandwiches a dielectric elastomer between two layers of hydrogel (elastic, solid state) swollen with salt water. This stretchable capacitor changes capacitance when stretched, which can be used to measure deformation, which is the sensor mode. Such sensors could be placed on the human body or on soft machines to monitor movements or create feedback loops for control systems. The elastomeric electrolyte that houses the ionic conductor takes a solid form, yet behaves like a liquid under deformation with respect to resistivity. The solid form of the electrolyte layer eliminates the need for containers as required in the case of liquid conductors, thereby decreasing bulk and complexity of the sensors. Ionic sensors can be made softer than tissue, enabling the ionic skin to sense large deformation without distorting strain field, rendering the ionic skin mechanically invisible. The softness of sensors is advantageous when used for soft organs like heart and brain, so that the sensors do not perturb their functions.
(93) Many hydrogels that are currently used in biomedical applications and are biocompatible can be adapted for use in ionic sensors. In this design, both the ionic conductor and dielectric are transparent. The transparency of the ionic skin enables the monitoring of the surface underneath during deformation. If required by design constraints, ionic conductors are also perfectly suitable to be employed in resistive type strain sensors.
(94) In certain embodiments, the ionic sensor includes a stretchable (e.g., elastomeric) dielectric sandwiched between two stretchable (e.g., elastomeric) ionic conductors, connected through metallic electrodes to an external electronic system. When external forces stretch the ionic skin, the dielectric expands area, reduces thickness, and increases capacitance. Through this change in capacitance, the ionic skin senses the stretch. Even though the resistivity of ionic conductors is much higher than that of a typical metallic conductor, the capacitance is low, resulting in fast electrical response. The electrodes connect with the ionic conductors in regions outside the active area of the device, so that the device is highly stretchable and transparent.
(95) In one or more embodiments, the sensor is connected to a capacitance meter. In other embodiments, it is also possible to superimpose a voltage from a voltage source with the measurement signal of a capacitance meter. This would give an actuator that can sense the deformation state at the same time.
(96) In one or more embodiments, a plurality of pressure or strain sensors can be incorporated into an area, each sensor independently responsive to a change in pressure or strain. The plurality of sensors can be associated with specific geographical or areal locations, so that information relating to strain or pressure at a specific location can be obtained. Such area specific sensing can be used to produce transparent ionic touchpads. The touchpad senses the levels of pressure (or strain) and as well as the location of the output source.
(97) Other sensing application as artificial skin with other humanand superhumancharacteristics, such as the ability to sense moisture, temperature, light and even chemical and biological species are contemplated. Ionic skin provides opportunities for designers of soft machines and wearable electronics. The sensors can also be used for voltage sensing.
(98) IV. Flexible Electronic Interconnects
(99) In other embodiments, the electrodes can also be used as stretchable, transparent wires (interconnects). In the actuator and loudspeaker, we connect the active regions of the devices to the copper electrodes using thin lines of ionic conductors. In one embodiment, an ionic conducting line is inside a dielectric sheath, which is surrounded by another conductor. This design demonstrates that ionic conductors can be used as high-speed, stretchable and transparent interconnects. Stretchable, transparent, ionic conductors can act as artificial nerves.
(100) V. Tunable Optics
(101) The transparency and the ability to change shape when voltage is applied suggest the use of our system in tunable optics, such as lenses with tunable focal length or aperture. Potential fields of use are lenses for smart phone cameras.
(102) In all of the above-noted applications, one or more of the inventive features discussed above relating to the composition, design and use of the ionic electrode can be used, either alone or in any combination.
Example 1. Transparent Ionic Gel Conductor Preparation
(103) The ionic gel conductors were prepared by dissolving Acrylamide (AAm monomer) powder and NaCl into the deionized water. Molar concentration of AAm was fixed as 2.2 M throughout the entire experiments, and molar concentration of NaCl was varied from 1.37 to 5.48 M. N,Nmethylenebisacrylamide (MBAA) 0.06 wt.-% and Ammonium persulfate (AP) 0.17 wt.-% with respect to the weight of AAm monomer were added as a cross-linker for AAm and a photo initiator, respectively. After degassing in vacuum chamber, N,N,N,N-tetramethylethylenediamine (TEMED) 0.25 wt.-% with respect to the weight of AAm monomer were lastly added as the accelerator. The solutions were poured into a glass mold which has 100.0100.00.1 mm.sup.3 size vacancy and covered with 3 mm thick transparent glass plate. The gels were cured by the ultraviolet light cross-linker (UVC 500, Hoefer) for 20 min with 8 W power and 254 nm wavelength. The gels were then cut into the designed shape by using laser cutting system (VersaLaser VLS3.50, Universal Laser Systems) with 50 W power and 14 cm/sec beam speed. Before stacking hydrogel on top of VHB, the surfaces of the hydrogels were dried with N2 gas for 1 minute to improve the adhesion between gel and VHB by removing water from the gel surfaces.
Example 2. Transparent Artificial Muscle with Ionic Conductors
(104) The effect of electrochemical reactivity at the interface between electrolyte and electrode on the performance of the device is considered. When an electric potential is externally applied between the electrodes in
.sub.dielectric/.sub.interface=C.sub.interface/C.sub.dielectric.
(105) At the interface, the capacitance per unit area, ci, is on the order of 10.sup.1 F/, which is much larger than the capacitance per unit area of the dielectric is c.sub.d=10.sup.8 F/m.sup.2. Using representative values, the maximum voltage drop across the interface is estimated to be .sub.interface0.11 V. For comparison, the electrochemical potential window for ion gels is about 4V. Since the voltage drop across the interface is inversely related to the interfacial area, the voltage drop across the interface could be smaller by increasing the interfacial area. This may be achieved, for instance, by using a grid of carbon fibers as an electrode.
(106) A further issue is the comparatively slower speed of ionic conduction compared to electronic conductors. However, ionic conduction is fast enough to generate sounds up to extreme frequency, 20K Hz (see Example 4, and
(107)
and the net resistance for the laminate is:
R=2R.sub.metal+2R.sub.electrolyte
Since the net capacitance is dominated by the contribution of the dielectric, C.sub.dielectric<<C.sub.interface, and the net resistance is dominated by the contribution of the electrolyte, R.sub.metal<<R.sub.electrolyte, the RC time constant of the laminate, , is equal to the product of the net resistance R and the net capacitance C:
=RC
Consequently, the RC time constant for the laminate under equilbiaxial stretching may be written as:
(108)
where dielectric .sub.dielectric is the permittivity of the dielectric, and .sub.electrolyte is the resistivity for the electrolyte. typically ranges from 10.sup.9 to 10.sup.4 s, for a sample size A.sub.dielectric=400 mm.sup.2 and 1<<6.
Example 3. Transparent Artificial Heart
(109) In
(110) The prestretch of VHB was fixed as pre=3, and the ratio between radius of frame and radius of hydrogel was determined as =4. The thickness of 100 m hydrogels which contains 2.74 M NaCl were attached on both top and bottom sides of VHB. On/off step voltage which is generated by a high voltage amplifier (Model 50/12, TREK) was applied to one side of hydrogel for 20 sec whereas the other electrode was grounded, and the area expansion of hydrogel was recorded. Under an applied voltage, the laminate deforms and reaches an equilibrium stretch . The areal strain is defined as .sub.area=(/.sub.pre).sup.21, where .sub.pre is the pre-stretch of the laminate. As shown in
(111) Actuators were also made using carbon grease as conductors. The actuators were subject to cyclic voltage, and the area strains were recorded. This response of the actuators using carbon grease as the conductor is nearly indistinguishable from that of actuators using the hydrogel as the conductor, as is shown in the plot of % strain vs. excitation frequency in
Example 4. Performance, Transmittance and Resistivity
(112) 3 layers of VHB 4910 with Prestretch .sub.pre=3, radius ratio =4, and 100 m thick hydrogels which contain 2.74 M NaCl were used for a circular shape DE actuator. The actuated area of circular shape DE actuator with various on/off voltages after 20 sec excitation was plotted in
(113) The area strain as a function of excitation frequency with 18 kV excitation voltage was plotted in
(114) Optical transmission spectra of hydrogel were recorded using a spectrophotometer (DU530, Beckman) with quartz cuvettes for the whole range of visible light. A quartz cuvette with pure water (99.99% transmittance at 550 nm) was used as a reference to reduce the reflection from index mismatch. As shown in
(115) The sheet resistance, transmittance, and stretchability of the hydrogel electrolyte are compared in
Example 5. Transparent Loudspeaker
(116) Ionic conduction is often appraised to be very slow. While signal speed in electronic conductors is without doubt much faster in comparison, electrical nerve impulses in mammals are based on ionic conduction and reach surprisingly fast speeds in excess of 100 m/s.
(117) To demonstrate the high speed capability of ionic conductors in electromechanical transducers a fully transparent elastomeric membrane loudspeaker, as shown in
(118) To test the sound reproduction fidelity, frequency range and resonance behavior of the loudspeaker in more detail, we used a test sound from www.audiocheck.net/testtones_sinesweep20-20k.php, a linear sine sweep from 20 Hz to 20 kHz within 20 s and with constant amplitude.
(119) The demonstrated transparent loudspeaker was mainly designed to illustrate the combination of two attributes: large frequency bandwidth of an electromechanical transducer based on ionic conduction paired with very high transparency. To use transparent all elastomer loudspeakers based on the above principle for commercial applications (e.g. in front of screens or placed on windows) the resonance behavior can be optimized by special frame constructions or alternative geometries (probably also spherical designs are useful). Lowering the membrane thicknesses and using multilayer systems will bring the required driving voltage levels down to realistic numbers.
Example 6. Strain Sensor in Equibiaxial Mode
(120) A fully transparent capacitive strain sensor that can be subject to equibiaxial strain was demonstrated using hydrogel electrolyte in the device shown in
(121) The capacitance of the hydrogel strain sensor was measured as a function of equibiaxial stretch and compared to a capacitive strain sensor with carbon grease electrodes of equal size, see
Example 7. Strain Sensor in Uniaxial Mode
(122) The ionic strain sensor was tested in uniaxial mode. A strip of ionic sensor prepared as shown in
Example 8. Strain Sensor for Use as an Ionic Skin Sensor
(123) Hydrogel electrolyte shows high transmittances of visible light, and provides a stable and predictable resistance under stretched conditions. Strain sensors based on hydrogel electrodes offer superior performance. A fully transparent capacitive strain sensor was demonstrated using hydrogel electrolyte.
(124)
(125) Metal wires connected to the two hydrogel layers were used to measure capacitance. As the finger bent repeatedly, the capacitance of the ionic sensor was recorded. The capacitance of the strain sensor was measured by a capacitance meter (LCR/ESR meter Model 885, BK precision) with a 1V and 100 Hz alternating current test signal.
Example 9. Pressure Sensor
(126) The ionic electrode can be incorporated into devices to readily function as a pressure sensor.
(127) A pressure sensor of dimensions 10102.6 mm.sup.3 was prepared using a design similar to that of a strain sensor, using a hydrogel/VHB dielectric/hydrogel stack sandwiched between two VHB sheets to reduce water loss. See,
(128) The pressure sensor was placed between two grounded metal stages, and a small amount of mineral oil was applied on the surfaces of the sensor to reduce the adhesion and friction between the sensor and the stages, as shown in the photograph in
(129) The pressure sensor was also compressed repeatedly with a prescribed maximum strain of 1% at a frequency 0.5 Hz, while the capacitance and pressure were recorded. A plot of pressure and capacitance change during cycling is shown in
Example 10. Pressure Sensor with Location Sensitivity
(130) The ionic pressure sensor readily resolves the pressure of a gentle touch of a finger (10 kPa).
(131) A transparent and wearable touchpad, consisting of four pressure sensors over a single large layer of grounded hydrogel was prepared. The transparent touchpad includes four individual pressure sensors which share a common layer of hydrogel; however, the design still employs the same five-layer design of dielectric-ionic conductor-dielectric-ionic conductor-dielectric.
(132) The present design, which employs a manually operated rotational switch was used for simplicity and to demonstrate the principle. As seen in
(133) The capacitance was recorded through a Labview (National Instruments) program. The touchpad was attached on the back of a hand, and buttons were pressed with a finger as demonstrated in the photograph of
Example 11. Ionic Liquid Electrolytes
(134) Ionic liquids can be used as conductors for high-speed, large-strain dielectric elastomer actuators or interconnects.
(135) An actuator was built using a commercially available ionic liquid 1-Decyl-3-methylimidazolium chloride, [C.sub.10MIM][Cl]. One layer of VHB 4910 was stretched to three times the initial radius and fixed to a circular rigid acrylic frame of diameter 12 cm. The ionic liquid was painted to the two faces of the dielectric elastomer within circular regions of diameter 3 cm. On each face, a line of the ionic liquid was also painted from the circular region to the acrylic frame, where the line was connected to a copper electrode. When a step voltage was applied, the actuator expanded gradually. The area strain at 20 s after the voltage is applied is plotted as a function of the magnitude of the voltage as shown in
(136) The RC delay of the actuator using the ionic liquid as the conductor remains exceedingly small, so that the frequency of actuation is not limited by the electrical resistance of the ionic liquid, but by the mechanical inertia. Assuming representative values for the thickness H10-3 m and resistivity 10 m of the ionic liquid, the sheet resistance is estimated to be R=104 /sq. Even though the sheet resistance of the ionic liquid is two orders of magnitudes higher than that of the ionic hydrogels, high-speed actuation is nevertheless readily achieved.
(137) Although the present disclosure has been described and illustrated in the foregoing example embodiments, it is understood that the present disclosure has been made only by way of example, and that numerous changes in the details of implementation of the disclosure may be made without departing from the spirit and scope of the disclosure, which is limited only by the claims which follow. Other embodiments are within the following claims.