Filter insert for a filter device
10300418 ยท 2019-05-28
Assignee
Inventors
- Frank Pflueger (Sachsenheim, DE)
- Fabian Wagner (Moeglingen, DE)
- Matthias Krohlow (Herrenberg, DE)
- Daniel Schmid (Sachsenheim, DE)
- Joerg Menssen (Markgroeningen, DE)
- Stefan Walz (Freiberg, DE)
- Christof Mangold (Muenchingen, DE)
Cpc classification
B01D2275/206
PERFORMING OPERATIONS; TRANSPORTING
B01D46/521
PERFORMING OPERATIONS; TRANSPORTING
B01D46/001
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
B01D46/52
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A filter insert for a filter device, having a filter element arranged on a longitudinal axis extending there through and a front-side flow opening arranged on the front side of the filter element with the longitudinal axis extending through the flow opening. The filter element has, with respect to the longitudinal axis, at least one flattened portion with a reduced radial extension or a through hole along the periphery of the flow opening the shortest interior distance in the filter element immediately adjacent to the front-side flow opening is shorter than the inside diameter of the front-side flow opening.
Claims
1. A filter insert for a filter device, comprising: a filter element arranged on a longitudinal axis extending there through; a front-side flow opening arranged on the front side of the filter element with the longitudinal axis extending through the flow opening; wherein the filter element has an elongate cross section; and wherein the filter element has, with respect to the longitudinal axis, at least one flattened portion with a reduced radial extension or a through hole along the periphery of the flow opening; wherein the shortest interior distance (a) in the filter element immediately adjacent to the front-side flow opening is shorter than the inside diameter (d) of the front-side flow opening; and wherein the front-side flow opening is arranged on the filter element on a flow pipe around which the filter element engages at least partially, at least one flow opening being disposed in the wall of the flow pipe in a section around which the filter element engages.
2. The filter insert as set forth in claim 1, wherein the filter element encloses a clean space at least partially within an interior of the filter element; and wherein the front-side flow opening on the filter element is in flow communication with the clean space.
3. The filter insert as set forth in claim 1, wherein the longitudinal axis extending through the front-side flow opening lies transverse to a direction of flow of the filter element.
4. The filter insert as set forth in claim 1, wherein a plug-in part is plugged into the flow pipe, the plug-in part being shorter in length than the flow pipe.
5. The filter insert as set forth in claim 4, wherein the plug-in part is plugged via the front-side flow opening into the flow pipe.
6. The filter insert as set forth in claim 5, wherein the plug-in part has a tulip-shaped widening in a region arranged in the flow pipe.
7. The filter insert as set forth in claim 1, wherein flow-conducting elements are arranged on an exterior side of the flow pipe.
8. The filter insert as set forth in claim 1, wherein transverse to the longitudinal axis of the flow opening, a hollow base for connecting to a housing-side fastening element is introduced into the filter insert, which is separated in a flow-tight manner from a filtered side of the filter element; wherein the hollow base projects through an interior of the filter element.
9. The filter insert as set forth in claim 1, wherein the hollow base is arranged within the flow pipe.
10. The filter insert as set forth in claim 1, wherein the filter element engages around the front-side flow opening over an angular range of at least 180 degrees about the longitudinal axis; wherein the filter element has a through hole on a periphery of the front-side flow opening that is no more than 90 degrees with respect to a circumferential direction of the front-side flow opening.
11. The filter insert as set forth in claim 1, wherein the filter element engages around the front-side flow opening over an angular range of no more than 90 degrees; wherein two opposing filter elements are arranged on the front-side flow opening.
12. The filter insert as set forth in claim 1, wherein an interior distance of the filtering medium of the filter element is shorter than an inside diameter of the front-side flow opening.
13. The filter insert as set forth in claim 1, wherein the filter element is embodied as a folded filter, having folded filtering medium.
14. The filter insert as set forth in claim 1, wherein the filter element has an at least approximately U-shaped cross section; wherein legs of the U-shaped cross section enclose a filtered side of the filter element; and wherein the front-side flow opening lies transverse to a longitudinal extension of the legs.
15. The filter insert as set forth in claim 1, wherein a secondary outflow opening is arranged on a filtered side of the filter element and spaced apart from the front-side flow opening; wherein the secondary outflow opening is associated with a secondary nozzle in a filter housing in which the filter element is arranged.
16. A filter insert for a filter device, comprising: a filter insert with a filter element, according to claim 1; wherein an open recess is arranged in the filter element proximate to the front side into which a connecting piece having the front-side flow opening is inserted.
17. The filter insert as set forth in claim 16, wherein the connecting piece has two tabs covering the recess.
18. The filter insert as set forth in claim 17, wherein at least one tab of the two tabs is convexly arched and rises over an outside of the filter element.
19. The filter insert as set forth in claim 1, wherein the filter element encloses a different-sized area face at its opposing end plates; wherein a transition from the front end plate to the opposing rear end plate is conical.
20. The filter device as set forth in claim 1, wherein the shortest interior distance (a) in the filter element immediately adjacent to the front-side flow opening along a tangent to an outside diameter of the flow opening is shorter than the inside diameter (d) of the front-side flow opening; wherein the flow pipe is centered on and elongated along the longitudinal axis; and wherein the filter element has a first interior distance in the filter element in a first direction traverse to the longitudinal axis is shorter than a second interior distance in a different second direction traverse to the longitudinal axis.
21. A filter device, comprising: a filter insert according to claim 1; a filter housing with a receiving space for receiving the filter insert; a housing nozzle arranged on the filter housing and communicating with a filtered side of the filter element whose diameter is at least 50% of a height of the receiving space for the filter insert.
22. The filter device as set forth in claim 21, wherein the height of the receiving space in the filter housing is no more than half of a width and/or a length of the receiving space.
23. A filter insert for a filter device, comprising: a filter element arranged on a longitudinal axis extending there through; a front-side flow opening arranged on the front side of the filter element with the longitudinal axis extending through the flow opening; wherein the filter element has an elongate cross section; and wherein the filter element has, with respect to the longitudinal axis, at least one flattened portion with a reduced radial extension or a through hole along the periphery of the flow opening; wherein the shortest interior distance (a) in the filter element immediately adjacent to the front-side flow opening is shorter than the inside diameter (d) of the front-side flow opening, and, the filter element engages around the front-side flow opening over an angular range of at least 180 degrees about the longitudinal axis; wherein the filter element has a through hole on a periphery of the front-side flow opening that is no more than 90 degrees with respect to a circumferential direction of the front-side flow opening.
24. The filter insert as set forth claim 23, wherein the front-side flow opening is arranged on the filter element on a flow pipe around which the filter element engages at least partially, at least one flow opening being disposed in the wall of the flow pipe in a section around which the filter element engages.
25. A filter insert for a filter device, comprising: a filter element arranged on a longitudinal axis extending there through; a front-side flow opening arranged on the front side of the filter element with the longitudinal axis extending through the flow opening; wherein the filter element has an elongate cross section; and wherein the filter element has, with respect to the longitudinal axis, at least one flattened portion with a reduced radial extension or a through hole along the periphery of the flow opening; wherein the shortest interior distance (a) in the filter element immediately adjacent to the front-side flow opening is shorter than the inside diameter (d) of the front-side flow opening, and, the filter element has an at least approximately U-shaped cross section; wherein legs of the U-shaped cross section enclose a filtered side of the filter element; and wherein the front-side flow opening lies transverse to a longitudinal extension of the legs.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Additional advantages and expedient embodiments can be derived from the other claims, the description of the figures and the drawings.
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(26) In the figures, similar components are designated by the same reference symbols.
DETAILED DESCRIPTION
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(28) One or more flow-conducting devices can be arranged in the outflow pipe 6 and/or in the filter elements 5 to guide the fluid.
(29) A housing nozzle 7 is arranged on the outer wall of the filter housing 2 that includes a recess in the housing wall and to which the outflow pipe 6 is connected. The front-side opening of the outflow pipe 6 forms the outflow opening 8, which rests directly against the housing nozzle 7. A channel or pipe can be connected on the side of the housing nozzle 7 opposite the outflow pipe to discharge the cleaned fluid. In the embodiment as an air filter, the outflow pipe 6 can, as a component of the filter insert 4 and of the housing nozzle, form a part of the suction conduit through which the cylinders of the combustion engine are supplied with fresh air.
(30) As can be seen particularly from
(31) The legs of each U-shaped filter element 5 engage around an intermediate clean space, which communicates via the flow openings in the wall of the outflow pipe 6 with the interior of the outflow pipe. On the front side, the filter elements 5 and thus the interposed clean space is sealed by end plates 10 and 11. On the side opposite the outflow opening 8, the end plate 10 additionally seals the rear opening of the outflow pipe 6 as well.
(32) The diameter of the outflow pipe 6 and of the outflow opening 8, which corresponds to the clear diameter of the outflow pipe on its outflow side, is approximately the same size as the height of the filter element 5. The filter elements 5 do not enclose the outflow pipe 6 completely, but rather leave two angular segments along the periphery of the outflow pipe 6 free. The free front sides of the U-shaped filter elements 5 rest against the outer wall of the outflow pipe 6, an angular segment of less than 180, for example approximately 90, on the outer periphery of the outflow pipe 6 being covered by each filter element 5.
(33) The height of the filter insert 4 is significantly shorter than the width or length of the filter insert. The height is particularly no more than half as large as the width and/or the length of the filter insert. The same applies to the dimensions of the receiving space 3 in the filter housing 2 for receiving the filter insert 4.
(34) As can be seen in the sectional representation according to
(35) As can be seen in the enlarged illustration according to
(36) A hollow base 16 is introduced into the outflow pipe 6 through which the outflow pipe 6 passes completely in the radial direction. The hollow base has an elongate, substantially oval-shaped cross section and is used to secure the filter insert 4 in the filter housing 2. The hollow base 16 has a circumferential wall that separates the interior of the hollow base from the interior of the outflow pipe 6 in a flow-tight manner. The interior of the hollow base 16 serves to receive the housing-side fastening elements 17, 18 (
(37) For assembly, the filter insert 4 is first placed into the receiving space 3 of the filter housing 2, the dome-like fastening element 17, which is integrally formed with the filter housing 2 and rises from the bottom of the receiving space, projecting into the interior of the hollow base 16 in the outflow pipe 6. The outflow pipe 6 is then displaced along its longitudinal axis such that the front-side portion of the outflow pipe 6 is pushed with the knurl 15 or groove portion into the housing nozzle 7, which is arranged on the filter housing 2. After that, the plug-in part 13, 14 can be inserted axially via the outflow opening 8 into the outflow pipe 6. Finally, the housing cover 12 is put in place and the dome-like, downwardly projecting fastening element 18 on the housing cover 12 is inserted into the interior of the hollow base 16 in the outflow pipe 6 until the dome-like fastening elements 17, 18 are arranged coaxially to one another and can be securely interconnected by means of the screw 19.
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(39) According to one advantageous embodiment, the radial extension d of the outflow pipe 6 is approximately equal to or shorter than the housing height with respect to the vertical direction or the direction of the interior distance a of the filter element 5.
(40) The filter element 5 has two U-shaped portions that are interconnected on one side of the outflow pipe 6, whereas a through hole 20 is disposed on the opposite side on the circumferential side of the outflow pipe 6. The through hole 20 extends in the circumferential direction of the outflow pipe 6 over an angular segment of approximately 90. The free ends of the filter element 5 rest against opposing sides of the through hole on the lateral surface of the outflow pipe 6. In the continuous portion, which is at the top in
(41) In the exemplary embodiment according to
(42) In the exemplary embodiment according to
(43) Another exemplary embodiment of a filter insert 4 is shown in
(44) At the axial ends, the filter elements 5 are covered by end plates 10 and 11, respectively.
(45) In the exemplary embodiment according to
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(48) In addition to the outflow opening 8, a second outlet referred to as a secondary outflow opening 24 is provided on the filtered side of the filter insert 4. The secondary outflow opening 24 is located on the same front side of the filter insert as the primary outflow opening 8, but with a parallel offset. The secondary outflow opening 24 is introduced into the end plate 11 and, in relation to the central outflow opening 8, is laterally offset and adjacent to the U-shape of one of the two filter elements 5. A secondary outflow opening 24 is provided only in the region of the filter element 5, whereas the second filter element 5 has no such secondary outflow opening. However, it can be expedient to provide on both filter elements 5 a respective secondary outflow opening that is offset with respect to the central outflow opening 8. Furthermore, it is possible to arrange the secondary outflow opening 24 on the front side of the filter element opposite the primary outflow opening 8.
(49) A secondary nozzle 25 is associated with the secondary outflow opening 24 and, when mounted in the filter housing 2 (
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(51) Flow-conducting elements 26, embodied so as to be curved, are located on the outer wall of the outflow pipe 6 and extend inward from the outer wall of the outflow pipe 6 in the direction of the respective filter elements 5. The flow-conducting elements [2]6 are intended to support the discharging of the cleaned gas from the interior of the filter elements 5 via the flow openings in the wall into the outflow pipe 6. Several flow-conducting elements 26 are distributed over the axial length of the outflow pipe 6 and extend into each of the two diametrically opposed filter elements 5.
(52) Another exemplary embodiment of a filter insert 4 is shown in
(53) The recess 28 extends over the entire height of the filter element 5with respect to the longitudinal axis 32 of the filter elementso the recess 28 extends both through the lower and the upper layer of the filter element. The recess 28 has a rounded cross section that is particularly oval-shaped and includes about half of an oval.
(54) The cross-sectional surface of the tabs 30 and 31 is adapted to the recess 28. In the installed state, the tabs 30 and 31 project into the recess 28 in the region of the opposing outer sides on the long sides of the filter element 5. The overall surface area of the tabs 30 and 31 is preferably slightly larger than the corresponding surface area of the recess 28, in which case each tab 30 and 31 rests in a flow-tight manner on the respective outer side of the filter element 5 or is connected in a flow-tight manner to the outer side, for example through welding or adhesion.
(55) The tabs 30 and 31 are convex with an outwardly oriented curvature. As can be seen from the perspective representations according to
(56) In the region of each front side, the filter element 5 is provided with an end plate 10 and 11, respectively. The end plate 11 on the side adjacent to the recess 28 can be connected to the connecting piece 27 and lies between the tabs 30 and 31. A flow opening is disposed in the end plate 11 that lies coaxial to the outflow opening 8.
(57) A longitudinal slot 33, through which cleaned fluid can also be discharged from the filter element 5, is disposed in the end plate 10, which is arranged on the side opposite the connecting piece 27 on the front side of the filter element 5.
(58) As is indicated schematically in
(59) Furthermore, a supporting frame 9 that imparts additional stability to the filter element 5 is integrated into the filter element 5. A recess corresponding to the recess 28 in the filter element 5 is also disposed in the supporting frame 9 adjacent to a front side.
(60) As can be seen in