Reinforced press base, piston cavity sleeve, and method of reinforcing a press base
11524473 · 2022-12-13
Assignee
Inventors
Cpc classification
Y10T29/49865
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B29C43/32
PERFORMING OPERATIONS; TRANSPORTING
B30B11/007
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49948
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B30B11/004
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49256
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23P6/04
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49863
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23P11/00
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/4925
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B30B15/28
PERFORMING OPERATIONS; TRANSPORTING
Y10T29/49947
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B30B11/00
PERFORMING OPERATIONS; TRANSPORTING
B30B15/28
PERFORMING OPERATIONS; TRANSPORTING
B23P6/04
PERFORMING OPERATIONS; TRANSPORTING
Abstract
High pressure presses, components for high pressure presses and related methods are provided herein. In one embodiment of the invention, a press base may include a piston cavity formed in the press base and a piston cavity sleeve positioned in the piston cavity. The piston cavity sleeve may include a wall having an outer surface and an inner surface opposite the outer surface. The piston cavity sleeve may further include a floor having an upper surface and a lower surface opposite the upper surface. An outer radius may be formed at a juncture of the outer surface of the wall and lower surface of the floor and an inner radius may be formed at a juncture of the inner surface of the wall and upper surface of the floor. The inner radius may exhibit a radius of curvature that is greater than a radius of curvature of the outer radius.
Claims
1. A method of assembling a piston cavity sleeve and a press base, the press base having a piston cavity formed therein, the method comprising: removing material from the press base to increase a radius of a transition from a piston cavity floor to a piston cavity side wall; and inserting the piston cavity sleeve at least partially in the piston cavity, the piston cavity sleeve including: a sleeve wall having a sleeve outer surface and a sleeve inner surface opposite the sleeve outer surface; a sleeve outer radius transitioning from a sleeve outer wall surface to a lower surface of a sleeve floor; and a sleeve inner radius transitioning from a sleeve inner wall surface to an upper surface of the sleeve floor; wherein a radius of curvature of the sleeve inner radius is greater than a radius of curvature of the sleeve outer radius.
2. The method according to claim 1, wherein increasing the radius of the transition includes increasing the radius to approximately 3 inches.
3. The method according to claim 1, further comprising substantially conforming an outer surface of the piston cavity sleeve to the piston cavity side wall, piston cavity floor and the transition of the piston cavity.
4. The method according to claim 1, further comprising aligning an opening in the piston cavity sleeve with a fluid outlet formed in the piston cavity.
5. The method according to claim 1, wherein inserting a piston cavity sleeve at least partially in the piston cavity includes providing an interference fit between the piston cavity sleeve and the piston cavity.
6. The method according to claim 1, wherein a ratio of the radius of curvature of the sleeve inner radius to the radius of curvature of the sleeve outer radius is approximately 2 to 1.
7. The method according to claim 1, wherein removing material from the press base to increase a radius of the transition from the piston cavity floor to the piston side wall includes increasing the radius of the transition to be substantially equal to the radius of curvature of the sleeve outer radius.
8. The method according to claim 7, wherein the radius of curvature of the sleeve inner radius is at least approximately 5 inches and the radius of curvature of the sleeve outer radius is approximately 3 inches.
9. The method according to claim 1, wherein: the sleeve wall exhibits a thickness between approximately 0.5 inch and approximately 2.0 inches; or the sleeve floor exhibits a thickness between approximately 0.5 inch and approximately 2.0 inches.
10. The method according to claim 1, wherein: the sleeve inner surface exhibits a cylindrical geometry; and the sleeve inner surface is perpendicular to the upper surface of the sleeve floor.
11. The method according to claim 1, wherein the piston cavity sleeve exhibits a thickness measured between the inner radius and outer radius that is greater than a thickness measured between the upper surface and the lower surface of the sleeve floor.
12. The method according to claim 1, wherein the piston cavity sleeve exhibits a thickness measured between the sleeve inner radius and sleeve outer radius that is greater than a thickness measured between the sleeve inner surface and the sleeve outer surface.
13. The method according to claim 1, wherein the piston cavity sleeve exhibits a distance between the lower surface of the sleeve floor and the upper surface of the sleeve floor that is larger than a distance between the sleeve inner surface and the sleeve outer surface.
14. The method according to claim 1, wherein inserting the piston cavity sleeve at least partially in the piston cavity includes inserting the piston cavity sleeve comprising steel at least partially in the piston cavity.
15. A method of repairing a press base having a piston cavity formed therein, the method comprising: removing material from the press base to increase a radius of a transition from a piston cavity floor to a piston cavity side wall including reducing the size of a crack formed in the press base; and inserting a piston cavity sleeve at least partially in the piston cavity, wherein the piston cavity sleeve includes: a sleeve wall having a sleeve outer surface and a sleeve inner surface opposite the sleeve outer surface; a sleeve outer radius transitioning from a sleeve outer wall surface to a lower surface of a sleeve floor; and a sleeve inner radius transitioning from a sleeve inner wall surface to an upper surface of the sleeve floor.
16. The method according to claim 15, wherein a radius of curvature of the sleeve inner radius is greater than a radius of curvature of the sleeve outer radius.
17. The method according to claim 16, wherein removing material from the press base to increase a radius of the transition from the piston cavity floor to the piston side wall includes increasing the radius of the transition to be substantially equal to the radius of curvature of the sleeve outer radius.
18. The method according to claim 15, wherein inserting the piston cavity sleeve at least partially in the piston cavity includes providing an interference fit between the piston cavity sleeve and the piston cavity.
19. The method according to claim 15, wherein the piston cavity sleeve exhibits a thickness measured between the inner radius and outer radius that is greater than a thickness measured between the upper surface and the lower surface of the sleeve floor.
20. The method according to claim 15, wherein the piston cavity sleeve exhibits a thickness measured between the sleeve inner radius and sleeve outer radius that is greater than a thickness measured between the sleeve inner surface and the sleeve outer surface.
21. The method according to claim 15, wherein the piston cavity sleeve exhibits a distance between the lower surface of the sleeve floor and the upper surface of the sleeve floor that is larger than a distance between the sleeve inner surface and the sleeve outer surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(13) Throughout the drawings, identical reference characters and descriptions indicate similar, but not necessarily identical, elements. While the exemplary embodiments described herein are susceptible to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and will be described in detail herein. However, the exemplary embodiments described herein are not intended to be limited to the particular forms disclosed. Rather, the instant disclosure covers all modifications, equivalents, and alternatives falling within the scope of the appended claims.
DETAILED DESCRIPTION
(14) The present disclosure relates generally to high pressure presses, components for high pressure presses and methods of manufacturing and operating high pressure presses. In one embodiment, a piston cavity sleeve is disclosed for use in high pressure presses. The piston cavity sleeve may have a generally cup-like shape, including a cavity for receiving a piston therein. The piston cavity sleeve may have a shape that conforms to the shape of the piston cavity into which it is deposited. The piston cavity sleeve may include thickened areas at the corners of the piston cavity sleeve which help to reduce stress otherwise developed along the corners of a piston cavity.
(15) For purposes of explaining the features of the piston cavity sleeve, the press base assembly, and the method of strengthening a press base disclosed herein, such are described in the context of a cubic high pressure press (such as shown in
(16) Referring to
(17) Piston cavity sleeve 100 may be made from any suitable material. In one embodiment, the piston cavity sleeve 100 may be formed from the same material used to form an associated press base. For example, piston cavity sleeve 100 may comprise a metal or a metal alloy (e.g., steel). Such materials may be treated or otherwise tailored to exhibit desired hardness or other material characteristics.
(18) Piston cavity sleeve 100 may also exhibit various heights and widths. In one embodiment, the height and width of piston cavity sleeve 100 may be approximately equal to the depth and width of a piston cavity into which piston cavity sleeve 100 is deposited. In this manner, piston cavity sleeve 100 may fit securely at least partially within the piston cavity. In one embodiment, piston cavity sleeve 100 may be cooperatively configured with an associated piston cavity to exhibit an interference or press fit therebetween.
(19) Referring briefly to
(20) The distance between outer wall surface 110 and inner wall surface 120 (i.e., the thickness of the wall 122 of piston cavity sleeve 100) is also not limited. For example, the distance may be increased where additional strength at the side walls of piston cavity sleeve 100 is desired. Likewise, the distance between outside bottom surface 130 and inside bottom surface 140 (i.e., the thickness of the base 142 of piston cavity sleeve 100) is also not limited. As illustrated in
(21) While not illustrated in
(22) As noted previously and as illustrated in
(23) In one embodiment, the inner radius 170 may exhibit a radius of approximately 5 to 6 inches while the outer radius 160 exhibits a radius of approximately 3 inches. However, such dimensions are determined, at least in part, by the size and geometry of the press base in which the cavity sleeve will be installed as well as the volume of material available for removal from the press base.
(24) Referring now to
(25) As shown in
(26) As shown in
(27) As shown in
(28) Considering the described embodiments, certain benefits of piston cavity sleeve 100 may be better understood by again referring to
(29) Use of piston cavity sleeve 100 in piston cavity 220 is believed to mitigate such wear and stress issues imposed on the piston cavity when, for example (and referring to
(30) Referring now to
(31)
(32) Referring to
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(34) While
(35) Referring now to
(36) Piston cavity sleeve 100 may have a height and an outer width that is approximately equal to the height and width of piston cavity 220 such that piston cavity sleeve 110 is securely positioned in piston cavity 220. Similarly, outer radius 160 may be approximately equal to the radius of curvature for the transition 226 in the piston cavity 220 such that the piston cavity sleeve 100 conforms to the shape of piston cavity 220.
(37) As shown in
(38) Prior to assembling piston cavity sleeve 100 in piston cavity 220, piston cavity sleeve 100 may be cooled in order to “shrink” or reduce some or all of the dimensions of piston cavity sleeve 100. Such cooling may be accomplished by any suitable means. In one example, cooling of piston cavity sleeve 100 may be accomplished by exposing piston cavity sleeve 100 to liquid nitrogen for a period of time. After cooling piston cavity sleeve 100 to reduce the size thereof, piston cavity sleeve 100 may fit into piston cavity 220 without substantial interference. Subsequently, piston cavity sleeve 100 may be returned to ambient temperatures such that it expands and forms a tight interference fit with piston cavity 220. Any suitable means of heating piston cavity sleeve 100 may be used including, for example, exposure to an ambient temperature for a desired time. In another embodiment, the press base 210 may be heated to expand the piston cavity 220 prior to assembly with the piston cavity sleeve 100. In yet another embodiment, both the press base 210 may be heated and the piston cavity sleeve 100 may be cooled prior to assembly.
(39) Other mechanisms for securing piston cavity sleeve 100 within piston cavity 220 may also be used. For example, bolts, screws, welding, adhesives or other joining techniques may be used to secure piston cavity sleeve 100 within piston cavity 220. Such securing techniques may be used in addition to or as an alternative to the interference techniques described hereinabove.
(40) Referring briefly to
(41) Piston cavity sleeve 100 may have a height and an outer width that is approximately equal to the height and width of piston cavity 220 such that piston cavity sleeve 110 may be securely positioned in piston cavity 220. Similarly, outer radius 160 may be approximately equal to the radius of curvature for the transition 226 in the piston cavity 220 such that the piston cavity sleeve 100 substantially conforms to the shape of piston cavity 220.
(42) As shown in
(43) The above described methods may be used prior to the formation of cracks in press base 210 to thereby prevent the formation of cracks in press base 210. The above described methods may also be used after cracks have formed in press base 210 to prevent the propagation of existing cracks in press base 210. In such a case, removal of the material may be controlled so as to effectively remove, or at least reduce the size of, existing cracks in the press base. Thus, embodiments of the present invention may be used to repair or salvage press bases that would otherwise be considered irreparable or unusable.
(44) While certain embodiments and details have been included herein for purposes of illustrating aspects of the instant disclosure, it will be apparent to those skilled in the art that various changes in systems, apparatus, and methods disclosed herein may be made without departing from the scope of the instant disclosure, which is defined, in part, in the appended claims. The words “including” and “having,” as used herein including the claims, shall have the same meaning as the word “comprising.”