Sunlight collection system with lightguide having solid and fluid components
10304983 ยท 2019-05-28
Assignee
Inventors
- Peter Kozodoy (Palo Alto, CA, US)
- Christopher Gladden (San Mateo, CA, US)
- Michael PAVILONIS (San Francisco, CA, US)
- CHRISTOPHER RHODES (Oakland, CA, US)
Cpc classification
F24S23/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S11/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L31/0547
ELECTRICITY
F24S23/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/52
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01L31/0543
ELECTRICITY
F24S23/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
H01L31/054
ELECTRICITY
F24S23/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The system captures and concentrates sunlight for transmission to interior spaces or to a PV system. A solar collector uses arrayed refractive lenses and opposing concave focusing mirrors and a movable coupling sheet forming part of a lightguide. The transparent sheet contains small angled mirrors, where each angled mirror corresponds to a particular set of the lenses/focusing mirrors and is in the focal plane. The lightguide also includes a fluid surrounding the transparent sheet, and lower index cladding layers sandwich the fluid. The sheet is translated within the fluid by an actuator to position the angled mirrors at the focal points of the sunlight for maximum deflection of the sunlight to an edge of the lightguide for extraction to a light transmission system or to a PV system. A position sensor on the sheet provides feedback regarding the position of the angled mirrors relative to the focal points.
Claims
1. An optical system comprising: an array of refractive lenses for receiving external light; an array of focusing mirrors, wherein each mirror is paired with one of the lenses, and wherein the light entering the lenses is focused by the associated mirrors on a focal plane between the lenses and the mirrors; a lightguide between the lenses and mirrors, the lightguide comprising a movable transparent solid sheet containing reflective elements having a tilted reflective surface, the reflective elements being in a focal plane of the light focused by the mirrors, wherein light from the focusing mirrors reflecting off the reflective elements is redirected to at least a first light extraction edge of the lightguide; a transparent fluid substantially surrounding the sheet within a cavity, wherein the sheet is movable within the fluid, and with respect to the fluid, to position the reflective elements in a desired alignment with focal spots of light within the focal plane to control an amount of light emitted through the first light extraction edge of the lightguide; a sensor that provides a signal indicating a position of the sheet relative to the focal spots of light within the focal plane; and an actuator coupled to the sheet for translating the sheet, based on the signal provided by the sensor, to position the reflective elements in the desired alignment with focal spots of light within the focal plane, wherein the cavity has a stationary, transparent window optically coupled to the first light extraction edge of the lightguide, allowing light to consistently pass through the window despite movement of the sheet within the fluid.
2. The system of claim 1 wherein a refractive index of the fluid is substantially the same as, or higher than, the refractive index of the sheet, the system further comprising cladding layers sandwiching the fluid, the cladding layers having a refractive index lower than the refractive index of the fluid and sheet such that there is TIR at the interface of the fluid and cladding layers.
3. The system of claim 2 wherein the cladding layers form part of a cavity abutting the fluid.
4. The system of claim 1 wherein at least portions of the cavity, other than the transparent window, enclosing the fluid and sheet are transparent.
5. The system of claim 4 wherein the transparent cavity has a cladding layer that has an index of refraction lower than that of the fluid and sheet.
6. The system of claim 5 wherein the cladding layer is an outer layer of the cavity.
7. The system of claim 5 wherein the cladding layer is an inner layer of the cavity.
8. The system of claim 1 wherein the fluid forms part of the lightguide and guides light along with the sheet.
9. The system of claim 1 further comprising a light transmission device optically coupled to the first light extraction edge of the lightguide, the light transmission device transporting light for illumination of a room.
10. The system of claim 1 further comprising a photovoltaic device optically coupled to the first light extraction edge of the lightguide.
11. The system of claim 1 wherein the actuator is magnetically coupled to the sheet for translating the sheet to position the reflective elements in the desired alignment with focal spots of light within the focal plane.
12. The system of claim 1 wherein the sensor generates an electrical signal related to an amount of light impinging on the sensor.
13. The system of claim 1 wherein the actuator comprises a mechanism within the fluid for translating the sheet within the fluid to achieve a desired position of the reflective elements relative to focal spots in the focal plane between the lenses and the mirrors.
14. The system of claim 1 wherein the sensor is located on the sheet and provides a light signal related to an amount of light impinging on the sensor.
15. The system of claim 1 wherein the reflective elements have at least two tilted surfaces for redirecting light to the first light extraction edge of the lightguide and to a second extraction edge of the lightguide.
16. The system of claim 15 wherein a light transmission device is optically coupled to the first light extraction edge of the lightguide and a photovoltaic device is optically coupled to the second light extraction edge of the lightguide.
17. The system of claim 1 wherein the fluid is an oil.
18. The system of claim 1 wherein the array of focusing mirrors pass infrared light and reflect visible light, the system further comprising a photovoltaic panel below the focusing mirrors for receiving the infrared light and generating electricity.
19. The system of claim 1 wherein the tilted reflective surface of the reflective elements is flat.
20. An optical system comprising: an array of refractive lenses for receiving external light; an array of focusing mirrors, wherein each mirror is paired with one of the lenses, and wherein the light entering the lenses is focused by the associated mirrors on a focal plane between the lenses and the mirrors; a lightguide between the lenses and mirrors, the lightguide comprising a movable transparent solid sheet containing reflective elements having a tilted reflective surface, the reflective elements being in a focal plane of the light focused by the mirrors, wherein light from the focusing mirrors reflecting off the reflective elements is redirected to at least a first light extraction edge of the lightguide; a transparent fluid substantially surrounding the sheet within a cavity, wherein the sheet is movable within the fluid, and with respect to the fluid, to position the reflective elements in a desired alignment with focal spots of light within the focal plane to control an amount of light emitted through the first light extraction edge of the lightguide; a sensor that provides a signal indicating a position of the sheet relative to the focal spots of light within the focal plane; and an actuator coupled to the sheet for translating the sheet, based on the signal provided by the sensor, to position the reflective elements in the desired alignment with focal spots of light within the focal plane, wherein the fluid is a liquid.
21. The system of claim 20 wherein the cavity has a stationary, transparent window optically coupled to the first light extraction edge of the lightguide, allowing light to consistently pass through the window despite movement of the sheet within the fluid.
22. An optical system comprising: a lightguide comprising a movable transparent solid sheet containing reflective elements having a tilted reflective surface for redirecting light entering the sheet; a transparent liquid substantially surrounding the sheet within a cavity, wherein the sheet is movable within the liquid, and with respect to the liquid, to position the reflective elements in a desired manner to direct light entering the sheet to an output surface of the sheet; optical elements focusing light onto focal spots on the sheet, wherein the sheet is positioned in a focal plane of the optical elements; a sensor that provides a signal indicating a position of the sheet relative to the focal spots within the focal plane; and an actuator coupled to the sheet for translating the sheet, based on the signal provided by the sensor, to position the reflective elements in the desired alignment with focal spots of light within the focal plane.
23. The system of claim 22 wherein the liquid has a refractive index substantially the same as, or higher than, that of the sheet, and wherein walls of the cavity have a refractive index lower than that of the liquid such that there is TIR off the walls of the cavity.
24. The system of claim 23 wherein the walls of the cavity comprise a low refractive index film on a transparent material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16) Elements that are the same or equivalent in the various figures are labeled with the same numeral.
DETAILED DESCRIPTION
(17)
(18)
(19) The collection optics comprises an array of catadioptric focusing elements (catadioptric pairs), each catadioptric focusing element comprising a front refractive focusing lens 20 and a back reflecting, concave focusing mirror 22. The shape of these two optical elements in the catadioptric pair is optimized so that collimated incident light produces a well-focused spot on a single focal plane over a wide range of incident angles, for example within a cone of half-angle measuring 40 or more, and most preferably at least 60, from the normal to the lens surface. The top lens array may be molded plastic. The reflective focusing mirror array may be a molded plastic sheet with a thin reflective film or a stamped reflective metal sheet.
(20) A single panel 10 may be on the order of 3 square feet. Each lens 20 and mirror 22 may have a diameter of about 2 cm, and the thickness of the panel 10 may be about 1-3 cm.
(21) Between the refractive lenses and the reflective focusing mirrors is a lightguide 26 that comprises a transparent fluid 28 contained between two or more transparent cladding layers 29, forming the upper and lower walls of a sealed cavity. The top and bottom cladding layers 29 adjacent the fluid 28 have a low index of refraction so there is total internal reflection (TIR) within the lightguide 26. The cladding layers 29 may be a transparent solid such as a fluorinated polymer, or may instead be a low index non-solid gel or gas abutting a surface of the sealed transparent cavity. The lightguide 26 also comprises a movable solid transparent sheet 30 that is suspended within the fluid 28 at the focal plane of the catadioptric focusing elements. The fluid 28 layer may be very thin. The sheet 30 thickness may be less than 0.5 cm.
(22) The movable sheet 30 contains an array of small tilted mirrors 32 matching the periodicity of the lens/mirror arrays.
(23) The movable sheet 30 is translated within the fluid 28 so that the mirrors 32 follow the locations of the focal spots as the angle of incident sun light varies over time. Each mirror surface has an area about 0.5% that of its associated refractive lens 20. The movable sheet 30 may be caused to move within the fluid 28 to track the sun by any of a variety of mechanisms, described later.
(24) The tilted mirrors 32 in the sheet 30 may have a single tilted side (which may be at 45) so that all light is directed to one extraction edge of the rectangular lightguide 26, or the mirrors may have two or more tilted sides that divide the impinging light and direct the light to two or more edges of the lightguide 26. The mirrors 32 may be formed by molding the transparent sheet 30 to have the indented wedges of
(25) All layers are chosen to have a high transmission of visible wavelength light. The cladding layers 29 have a refractive index that is lower than the refractive index of the lightguide layers so that light is captured within the lightguide 26 (the fluid 28 and the sheet 30) by TIR. Separate cladding layers 29 may not be needed if the lens 20 and mirror 22 layers have a sufficiently low refractive index. The transparent cavity may be substantially surrounded by an air gap to provide an additional TIR interface in the event light enters the cladding layers 29.
(26) The lenses 20 and movable sheet 30 may be made of glass or a transparent polymer such as PMMA or polycarbonate or other transparent polymers. The cladding layers 29 may be made of a fluoropolymer, an aerogel, a gas such as air, or any other low-refractive-index material.
(27) In one embodiment, the lens array 40 has an index of 1.5, and the cladding layers 29 have a lower index of 1.3. The fluid 28 and sheet 30 may have the same index as the sheet 30, or have an index higher than that of the sheet 30 (which would still be higher than the index of the cladding layers 29), or the fluid 28 may have a lower index than the sheet 30 so the light is confined to the sheet 30 by TIR. The cladding layers 29 preferably have a refractive index between 1 and 1.35, and the lightguide 26 materials preferably have a refractive index between 1.45 and 1.6.
(28) The fluid 28 within the lightguide 26, in one embodiment, has a refractive index close to or equal that of the solid sheet 30. It may be composed of an oil, such as hydrocarbon or silicone oil or a mixture thereof. It may contain oils that are modified by the addition of phenyl groups or halogens to increase refractive index. It may also be composed of a polar fluid such as an aqueous solution, or a glycol or glycerin containing fluid or a mixture thereof. Thiodiglycol is an example polar fluid of high refractive index that may be used in the lightguide 26. The fluid 28 may have a density substantially equal to that of the solid sheet 30, so the sheet 30 is essentially suspended in the fluid 28. Alternatively, the sheet 30 is suspended in the fluid 28 by magnetic coupling. Although the fluid 28 may have some slight coloration, it is still considered transparent for purposes of this disclosure, since the coloration does not substantially reduce the amount of light passing through the thin layer of fluid 28.
(29) In another embodiment, the fluid 28 has an index lower than that of the sheet 30, so that light is guided only within the sheet 30 by TIR. In such a case, the fluid 28 acts as cladding layers for the sheet 30. The lightguide 26 will then only be the movable sheet 30. The light exiting the edge of the sheet 30 then passes through the fluid 28 and through a transparent wall of the sealed cavity. Separate cladding layers 29 are not needed in this case. The transparent cavity may be substantially surrounded by an air gap to provide an additional TIR interface to reflect back any light entering the fluid 28.
(30) Although non-gas fluids are preferred for the fluid 28 for ease of use, the fluid 28 may be a gas, such as air, and the sheet 30 may be suspended in the gas by a suitable low-friction support structure or a magnetic support.
(31) The guided light impinges on the light exit window of the lightguide 26 (the right edge shown in
(32) The concentrator panel 10 may be mounted on a moving structure that follows the sun in order to maximize sunlight collection. Alternatively, the panel 10 may be mounted in a fixed stationary configuration. It is a special characteristic of this invention that it allows high-efficiency sunlight collection and concentration over a wide range of incident angles, permitting use in a stationary configuration.
(33)
(34)
(35) The refractive lens array may be formed with a plano front surface facing the sun instead of a convex front surface. This provides a system with a flat front surface which can provide reduced fouling and easier system cleaning.
(36) A number of mechanisms may be used to move the sheet 30 over the course of the day so that the tilted mirrors 32, or other reflective features, are always located at the focal point of the sunlight. If an active control system is used, two components are required: a sensing mechanism that determines how the sheet 30 must be moved in order to bring the reflective features to the focal points, and an actuation mechanism that produces the desired movement of the sheet 30. An active control system also permits intentional misalignment of the system if less-than-perfect tracking is desired, for example, to dim or shutter the daylight provided by the system.
(37)
(38) In
(39)
(40) In
(41)
(42) For example, if the photo sensor 44 is an active electrical component, such as a photo-transistor, photo-resistor, or photo-diode, there may be four photosensors arranged in quadrants. An actuator shifts the sheet 30 small increments. When the levels of the electrical signals from all four quadrants are the same, the center of the photosensor is centered with the focal point of the sunlight, and the actuator stops shifting the sheet 30. An algorithm may be used, in combination with the feedback signals, that predicts the movement of the sun's rays so that the light is substantially always focused on the tilted mirrors 32. The feedback signals may be converted to a light signal that is detected by another photo sensor external to the lightguide. Any needed electrical power within the cavity may be generated by PV cells on the sheet 30, so the cavity can be sealed.
(43) Many variations on this photosensor design are possible. In one embodiment, the different photosensing segments are placed in different locations on the movable sheet 30 so that they receive light from different catadioptric pairs, instead of all receiving light from a single catadioptric pair.
(44) Furthermore, redundant segmented sensing elements may be placed at various locations across the sheet 30 to provide accurate tracking in case one of the sensors is blocked (for example by partial shading of the panel). Multiple sensing elements also permits separate measurement of the misalignment of the movable sheet 30 due to translational error and rotational error.
(45) It is desirable that the photosensing elements be semi-transparent so that they do not block all incident light as it transits from the refractive lens 20 to the focusing mirror 22. Semi-transparent photosensing elements may be achieved by using semi-transparent photosensitive materials or by patterning opaque photosensitive materials so that they provide partial light transmission, for example by perforating the photosensitive material.
(46) Another possible position-sensing mechanism is shown in
(47) In one example, the reflector segments 50 on the sheet 30 are tilted mirrors, each with a different rotational angle so that light from the focusing mirrors 22 reflects off the faces of the different reflector segments 50, and the reflected light is directed towards associated external photosensors 48A-48D. By sensing the relative amounts of light reflected by each reflector segment 50, a microcontroller 54 (
(48) Each reflector segment 50 may be positioned in the focal plane of a different catadioptric pair, as shown in
(49) In
(50) In
(51)
(52) The actuation mechanism for the sheet 30 may include one or more motors to provide sheet 30 translation. These motors may be placed within the fluid cavity to act directly on the sheet 30, or preferably placed outside of the fluid cavity and coupled with a motion transmission mechanism to move the movable sheet 30 via magnetic coupling or other non-contact system.
(53)
(54)
(55) Optionally, smooth motion of the movable sheet 30 can be achieved in this configuration by applying ferrofluid as a lubricating layer that is bound to the magnet attached to the movable sheet 30 and by optimizing the surface across which the magnet on the movable sheet 30 slides, for example, by using a fluoropolymer surface. The ferrofluid is preferably chosen to be immiscible with the liquid contained within the lightguide 26. The surface over which the magnet on the movable sheet 30 slides may optionally be chosen to be a porous solid with a network of pores that are preferentially wet either by the ferrofluid or by the surrounding ambient fluid.
(56) In another embodiment, the transmission mechanism is a string or wire that connects the motor to the movable sheet 30, penetrating the lightguide 26 cavity. Turning the motor winds the string around a spindle, advancing the moving sheet 30 in the direction of the wire. Reversing the motor moves the sheet in the opposite direction. However, a fluid-tight seal is needed for the wires. Alternatively, the heavier lens/mirror arrays can be shifted relative to a stationary lightguide 26.
(57) An additional motor-wire system may also compensate for incidental rotational of the movable sheet 30.
(58) In another embodiment, linear actuators penetrate the lightguide 26 cavity and push directly on the movable sheet 30 to effect its motion. Such actuators may optionally be placed instead within the fluid cavity. Alternatively, actuators may contact the movable sheet 30 using only leadscrews or push rods. In this case, the body of the actuator resides outside of the fluid cavity, and the leadscrew or push rod enters the fluid cavity by way of a straight or threaded hole in the cavity sidewall. This hole is sized and shaped as a sliding seal, such that liquid does not leave the fluid cavity.
(59) Piezoelectric actuators may also be used to provide actuation of the movable sheet 30. Because they can be small, these actuators are well-suited for placement within the fluid cavity of the lightguide 26. Many types of piezoelectric actuators may be used, including stacked piezo actuators, squiggle rotating actuators, inchworm actuator sets, and stick/slip actuators.
(60) In another embodiment, a mechanical actuator is not needed, and the sheet 30 is translated by a heat-related system that positions the sheet 30 to its optimal position based on fluid dynamics.
(61) If mounted in a stationary configuration, the collecting panel 10 is preferably located in order to receive the maximum amount of direct sunlight. In general, this is accomplished by placing the panel 10 so that it faces toward the equator and is tilted away from horizontal at an angle equal to the latitude of the location. However, other mounting positions may be used for a variety of reasons, including to adjust for the presence of trees, buildings, or other shadowing objects; to shift the seasonal or daily output profile of the system as desired; and to integrate within building architecture as desired. The panels 10 may be placed on the roof of a building, on a facade, as a portion of an awning, or in other locations or configurations as desired.
(62) As described above, when the solar concentrator panel 10 is used for illuminating a room, transmission optics can be connected to the panel edge in order to route the high-flux light indoors as desired. Various types of transmission optics are possible.
(63)
(64) Alternatively, a hollow light guide may be optically coupled to the edge of the panel 10. The hollow transmission lightguide is lined with reflective material to confine and guide light. The reflective material on the interior may provide specular or scattering reflection of the light or a combination of the two. The reflective lining may be made using a metal film, a multilayer dielectric that provides broadband reflection from interference effects, a prismatic reflector that utilizes TIR, or other techniques. The hollow transmission light guide may be tapered to match the dimensions of the panel lightguide where they meet, or may be connected to the panel lightguide by other optical elements that efficiently convey light from the panel output to the hollow transmission light-guide.
(65)
(66) The transmission optics may also be a non-flexible solid lightguide structure that mates onto the edge of the concentrator panel 10 and can be designed to convey the concentrated light as desired. It may be made of a high refractive-index solid with low-index cladding to confine light by TIR. It may also have areas that are coated with reflecting materials to control the flow of light. The solid structure can also be shaped to provide a desired light-emission pattern from the output end so that it provides some of the functions of a luminaire. The solid lightguide transmission structure may be used with a facade-mounted concentrator panel. The solid lightguide transmission structure transmits the concentrated sunlight a short distance, emitting it through a small window in the building exterior wall into a desired range of output angles and bouncing some of the light off the ceiling so that it penetrates deeply into the building interior.
(67) The panel 10 may also direct concentrated sunlight to PV cells or a PV panel to generate power.
(68)
(69)
(70) A further variation of the design is to replace the PV cells 96 with thermal absorbers that capture the excess sunlight for useful heat generation, such as to heat water.
(71) In another embodiment, the structure may be used to direct light in a path that is the reverse of that described above. Light may enter an edge of the lightguide and be uniformly output across the entire top of the panel by deflection off the tilted mirrors and collimated by the focusing mirrors and refractive lenses. The direction of output from the entire top of the panel can be adjusted by adjusting the position of the movable sheet. The system designs presented herein may be used for purposes other than interior lighting or electricity generation. Concentrated sunlight produced by the panel may be used exclusively for heat generation by replacing the transmission optics with heat capture devices, for example, an evacuated tube receiver that contains a flowing thermal fluid.
(72) The movable lightguide portion within the stationary cavity may also be used in applications other than concentrating sunlight. In such cases, the refractive lenses and concave focusing mirrors may not be needed. For example, the incoming light may be from a laser. The movable sheet allows the laser to be coupled into the lightguide at a broad range of positions, which is not possible in conventional lightguides with fixed coupling features. In another example, light from a laser may be input into the edge of the lightguide, and tilted reflectors on the movable sheet within the fluid redirect the light to optics distributed across the surface of the cavity to provide a uniform or directed light emission or other desired light emission. Movement of the sheet may cause the output beam to be directed at virtually any desired angle. Many other applications are possible.
(73) While particular embodiments of the present invention have been shown and described, it will be obvious to those skilled in the art that changes and modifications may be made without departing from this invention in its broader aspects and, therefore, the appended claims are to encompass within their scope all such changes and modifications.