Shaving blade assembly

Abstract

A shaving blade assembly and a method of using a shaving blade assembly may include a blade, a first resilient element, and a first movable member. The first resilient element may support the blade and be arranged to urge the blade in a first direction substantially orthogonal to a cutting edge of the blade. The first movable member may selectively engage the first resilient element, in the first direction in at least one position, to impede deformation of the first resilient element.

Claims

1. A shaving blade assembly, comprising: one or more blades, a first resilient element supporting the blade and arranged to urge the blade in a first direction substantially orthogonal to a cutting edge of the blade; and a first movable member, wherein the first movable member is configured to selectively engage the first resilient element in the first direction, in at least one position, to limit deformation of the first resilient element.

2. The shaving blade assembly of claim 1, further comprising a plurality of resilient elements each supporting at least one blade among the one or more blades, wherein the plurality of resilient elements includes the first resilient element.

3. The shaving blade assembly of claim 1, wherein the first movable member is configured to be selectively held in the at least one position.

4. The shaving blade assembly of claim 1, wherein the first movable member is configured to be securable in a plurality of different positions, the plurality of different positions including the at least one position.

5. The shaving blade assembly of claim 1, wherein the first movable member is configured to be secured by friction in the at least one position.

6. The shaving blade assembly of claim 1, further comprising a stiffening member configured to urge the first movable member against the first resilient element.

7. The shaving blade assembly of claim 6, wherein the stiffening member is removably attached to the first movable member.

8. The shaving blade assembly of claim 1, further comprising a second movable member and a second resilient element, wherein: the blade extends between the first movable member and the second movable member, and the second movable member is configured to engage the second resilient element in the first direction to limit movement of the second resilient element.

9. The shaving blade assembly of claim 1, wherein the first movable member comprises a substantially arcuate segment.

10. The shaving blade assembly of claim 1, wherein the first resilient element is bendable.

11. The shaving blade assembly of claim 1, further comprising: a housing to support the one or more blades and the first resilient element, and a stiffening member configured to urge the first movable member against the first resilient element.

12. The shaving blade assembly of claim 11, wherein the stiffening member is removably attached to at least one of the first movable member or the housing.

13. The shaving blade assembly of claim 1, further comprising: a second resilient element supporting the one or more blades and arranged to urge the one or more blades in the first direction; and a second movable member, wherein the second movable member is configured to selectively engage the second resilient element in the first direction, in at least one position, to substantially impede deformation of the second resilient element.

14. The shaving blade assembly of claim 1, further comprising a housing to support the blade and the first resilient element, wherein the housing includes a window through which at least a portion of the first movable member outwardly extends.

15. The shaving blade assembly of claim 14, wherein the housing includes a C-shaped retainer, and the C-shaped retainer includes the window.

16. The shaving blade assembly of claim 1, wherein the first movable member includes a lever.

17. The shaving blade assembly of claim 1, further comprising a second movable member and a second resilient element, wherein the second movable member is configured to engage the second resilient element in the first direction to limit movement of the second resilient element.

18. A shaving blade assembly comprising: a plurality of blades, a resilient element supporting the plurality of blades, the first resilient element being arranged to urge the blade in a first direction substantially orthogonal to a cutting edge of the blade; and a movable member, wherein the movable member is configured to selectively engage the resilient element in the first direction, in at least one position, to substantially impede deformation of the resilient element.

19. A method of adjusting a shaving blade assembly, wherein the shaving blade assembly comprises a blade supported by a resilient element configured to urge the blade in a first direction substantially orthogonal to a cutting edge of the blade; and a movable member configured to move between a first position and a second position and configured to engage, at the second position, the resilient element in the first direction to limit movement of the resilient element, wherein the method includes: moving the movable member between the first position and the second position in either one of a first movable member direction corresponding to the first direction in which the blade is urged or a second movable member direction corresponding to a second direction in which the blade flexes.

20. The method of claim 19, wherein the movable member is configured to move along an arcuate path when being moved between the first and second positions.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The disclosure may be more completely understood in consideration of the following detailed description of aspects of the disclosure in connection with the accompanying drawings, in which:

(2) FIG. 1 is a perspective view of a shaving blade assembly according to a first example;

(3) FIG. 2 is a cross-section cut along the plane II-II of the shaving blade assembly of FIG. 1;

(4) FIG. 3A is a schematic of the shaving blade assembly of FIG. 2 when the movable member is in an initial position;

(5) FIG. 3B is a schematic of the shaving blade assembly of FIG. 2 when the movable member is in a final position; and

(6) FIG. 4 is a cross-section of an alternative embodiment of the shaving blade assembly.

(7) While aspects of the disclosure are amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit aspects of the disclosure to the particular embodiment described. On the contrary, the intention of this disclosure is to cover all modifications, equivalents, and alternatives falling within the scope of the disclosure.

DETAILED DESCRIPTION

(8) As used in this disclosure and the appended claims, the singular forms “a”, “an”, and “the” include plural referents unless the content clearly dictates otherwise. As used in this disclosure and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the content clearly dictates otherwise.

(9) The following detailed description should be read with reference to the drawings. The detailed description and the drawings, which are not necessarily to scale, depict illustrative aspects and are not intended to limit the scope of the invention. The illustrative aspects depicted are intended only as exemplary.

(10) Aspects of the disclosure relate to a shaving blade assembly 10 as shown in FIGS. 1 to 4. FIG. 1 is a perspective view of a shaving blade assembly 10. The shaving blade assembly 10 has a hollow housing 20 that may be formed in a rectangular shape, however the housing 20 may have different shapes, for example an oval shape. The housing 20 may also include a cap 20A, guard bar 20B, and a pair of substantially c-shaped retainers 80 each having a top portion, a bottom portion, a substantially convex portion connecting the top and bottom portions, where the retainers 80 are adapted to retain the position of the blades 30 within the housing 20. The retainers may extend along a pair of side edges of the housing 20 and are spaced apart and positioned on opposite sides of the housing 20. The retainers 80 may be either integral with the housing or a separate component assembled with the housing. Additionally, the shape of the retaining means can be either complementary to the shape of a movable member 50A, 50B or not.

(11) Secured within the housing 20 is at least one blade 30. In this embodiment, a plurality of blades 30 are shown, however, it is contemplated that the shaving blade assembly 10 may have any number of blades 30. Additionally, the blades 30 that are shown are elongate in shape; however, it is contemplated that the blades 30 may be formed into any other suitable shape. Each blade 30 has a cutting edge 32 that defines a line and is adapted to cut facial hair or body hair.

(12) The blades 30 traverse the housing 20 between a first end 22 to a second end 24. The blades 30 may be partially exposed through an opening in the housing 20. Each blade 30 has two ends that correspond with the first and second ends of the housing 22, 24. The ends of the blades 30 may be oriented to extend beyond the boundaries of the opening in the housing 20 and be partially covered and unexposed. Additionally, each blade may be one piece, bent to form an angle, or may comprise a blade support attached on it.

(13) Turning to FIG. 2, which is a cross-section along plane II-II in FIG. 1. Encased within the housing 20 is a mounting structure 40 that has a flexible and resilient element 42 extending therefrom. In this concept, the resilient element 42 is an elongate spring finger, however the resilient element 42 can have any other suitable form. The resilient element 42 may be composed of any type of appropriate single or many materials, including, but not limited to: a metal, polymer, or composite material or a combination. Additionally, it is envisioned that in this embodiment two resilient elements 42 are used, each being disposed on respective first and second sides 22, 24; however, it is contemplated that any number of resilient elements 42 may be used.

(14) The resilient element 42 is adapted to contact the underside of blades 30, which is the surface of the blades 30 that is facing the interior of the housing 20. The resilient elements are adapted to contact all of the blades 30. The resilient element 42 is assembled in the housing 20, or may be integral with the housing, with a pre-loaded stress such that the resilient element 42 may be adapted to urge or push the blades 30 in a first direction, specifically orthogonally to the cutting edge of the blade 30, toward the opening in the housing, thereby causing the ends of the blades 30 to contact or abut the housing 20. Orthogonally to the cutting edge of the blade 30 means any direction in a plane P perpendicular to the cutting edge.

(15) A movable member 50B may be disposed within the interior of the housing 20 and may contact the body of resilient element 42. In this embodiment, the shaving blade assembly 10 has two movable members 50A, 50B, one on each side of the shaving blade assembly 22, 24. However, it is contemplated that the shaving blade assembly 10 may have any number of movable members 50A, 50B.

(16) Each movable member 50A, 50B may be formed into an arcuate shape and may be adapted to slide along a corresponding arcuate track within the housing 20 (not shown). Each movable member 50A, 50B defines a lever 52A, 52B that extends outwardly. The housing 20 has corresponding windows 60A, 60B that allow the respective levers 52A, 52B to extend from the inside of the housing 20 to the exterior of the housing 20. Further, the levers 52A, 52B are adapted to be engaged by a user of the shaving blade assembly 10.

(17) In this embodiment, the levers 52A, 52B of the movable members 50A, 50B are disposed on the ends 22, 24 of the shaving blade assembly 10; however, it is contemplated that the levers 52A, 52B may be disposed anywhere on the shaving blade assembly 10, for example, on the top surface, the bottom surface, or any other suitable location.

(18) Turning to FIGS. 3A and 3B, the movable member 50B can be secured into place by a securing means 26B. Each movable member 50A, 50B has a respective securing means 26A, 26B that secures or locks the movable members 50A, 50B into the initial position and/or final position. The securing means 26A, 26B may secure the movable members 50A, 50B to not obstruct the free movement or deformation of the resilient member 42 or to be set in a position to prevent the resilient element 42 from moving or flexing beyond a desired point.

(19) For illustrative purposes, only the initial and final positions are discussed, however it is contemplated that the movable member(s) 50A, 50B may be positioned in any number of positions or stages. Each of the securing means positions may allow the resilient members 42 to have a different range or motion relative to a shaving plane. The shaving plane is defined by a tangent line intersecting the top surfaces of the guard bar 20B located on the front side of the housing of the shaving blade assembly and the cap 20A located at the rear side of the housing. The term “exposure” as used herein is intended to mean the perpendicular distance from the cutting edge of a blade to the shaving plane. For a person skilled in the art, the blade exposure is typically considered positive when the blade edge is disposed above this tangent line, effectively extending out of the housing 20, and is considered negative when the blade edge is positioned below this tangent line, inside of the housing 20, at a rest position.

(20) As can be seen in FIG. 3A, the moveable member 50B is in a first, impeding, position where the end of the movable member 50B is contacting the body of the resilient member 42. In this position, when a normal force is applied to the outer surface of the blades 30 in a second direction (toward the inner cavity of the housing 20), which is opposite to the direction that the resilient element 42 is urging the blades 30, the blades 30 may be configured to flex or bend the resilient element 42. However, the movable member 50B is adapted to apply a reaction force on the resilient member 42 restricting the range of motion of the resilient element 42. As a consequence, the moveable member 50B limits the movement or deformation of the resilient element 42, thus causing the blades 30 to have a restricted downwards movement relative to the shaving plane. Thus, in this position the exposure of the blade (30) remains constant during shaving.

(21) In contrast, as shown in FIG. 3B, the moveable member 50B is in a second, open, position where the end of the movable member 50B is away from the body of the resilient member 42. In this position, when a normal force is applied to the outer surface of the blades 30 in a second direction, the blades 30 are configured to freely flex or bend the resilient element 42. In both of the aforementioned circumstances, when the force applied to the blades 30 is alleviated, the resilient element 42 urges the blades 30 in the first direction and against the housing 20. Further, the distance between the first initial and second final position defines an allowable range of movement of the resilient element 42. When the end of the moveable member 50B is at its final second position and a normal force is applied to the outer surface of the blades, the blades 30 among with the resilient element 42 are moving downwardly relatively to the shaving plane. As a consequence, the position of the blades is lower compared to the position when the end of the moveable member 50B is at the first position. The possibility of choosing the position of the end of the moveable member 50B allows the adjustment of the position of the blades during shaving.

(22) It is contemplated that any suitable securing means 26A, 26B may be implemented to secure the movable members 50A, 50B into place, including, but not limited to: a spring loaded ball-lock pin and corresponding recesses, a protrusion and matching cavities, or a frictional contact between the movable members 50 and the corresponding windows 60A, 60B of the housing 20. It is also contemplated that either one of the corresponding movable members 50A, 50B or windows 60A, 60B can have the ball lock/protrusion or cavities. For example, movable member 50B may have a protrusion and corresponding window 60B may have a cavity, or vice versa.

(23) In the embodiment that has two movable members 50A, 50B on opposing sides of the shaving blade assembly 22, 24, the user should adjust each of the movable members 50A, 50B to be at the same securing position to achieve a uniform cutting performance. Adjusting the securing position can be done easily by applying pressure on the levers 52A, 52B of the movable members 50A, 50B, for example, a user can toggle each lever with their finger, to dislodge the securing means 42A, 42B and adjust the range of motion of the resilient element 42.

(24) If a user desires to have a closer and more bold shave, they can adjust the levers 52A, 52B such that the blades 30 are effectively fixed. However, if a user desires a more sensitive and less bold shave, they can adjust the levers 52A, 52B to allow the resilient members 42 to move more freely.

(25) FIG. 4 shows an alternative embodiment similar to the first embodiment of FIGS. 1-3. As such, discussion of similar elements having the same reference numerals will be omitted. In the alternative embodiment presented, stiffening members 70A, 70B are disposed in respective windows 60A, 60B of the shaving blade assembly 10. The stiffening members 70A, 70B may be adapted to interact with the movable members 50A, 50B and the housing 20. The stiffening members may be and interposed between the levers 52A, 52B of the movable members 50A, 50B and the housing 20, inside of the windows 60A, 60B. It is envisioned that the stiffening members 70A, 70B can be a spring, but any other suitable stiffening members can be used. The stiffening members 70A, 70B are adapted to push the movable members 50A, 50B to be in continuous contact with the resilient member 42.

(26) In operation, when a normal force is applied to the outer surface of the blades 30 in a second direction (toward the inner cavity of the housing 20), which is opposite to the direction that the resilient element 42 is urging the blades 30, the blades 30 may be configured to flex or bend the resilient element 42. However, the combination of the movable member 50B and stiffening members 70A, 70B may be adapted to apply a reaction force on the resilient member 42 making it harder to achieve the same range of motion the resilient element 42 has when it is not in contact with the movable members 50A, 50B. Thus, increasing the stiffness k decreases the motion of the resilient member 42 in response to the shaving pressure, resulting in an aggressive shave; while decreasing the stiffness k increases the motion of the resilient member 42 in response to the shaving pressure, resulting in a more sensitive shave. As in the first embodiment, the shaving blade assembly 10 may further comprise securing means 26B to selectively hold each movable member 50A, 50B in at least one position, and in particular, in a position analogous to that illustrated in FIG. 3B, so that the ends of the movable members 50A, 50B are held out of contact with the resilient elements 42, and the resilient elements 42 can thus freely flex or bend under the blades 30, without being stiffened by the stiffening members 70.

(27) It is envisioned that the stiffening members can be interchangeable. For example, if a user desires a more bold shave, they can insert a stiffening members with a high stiffness k. However, if the user desires to have a less bold shave, or for that matter, a sensitive shave, they may be able to remove or replace the stiffening members 70A, 70B with ones that have a lower stiffness k. In this embodiment the position of the blades 30 is variable during the shaving, since the hardness of the stiffening members 70A, 70B is the feature that defines the downward movement of the blades relatively to the shaving plane.

(28) It is also contemplated that the shaving blade assembly 10 is adapted to attach to a razor handle and maybe interchangeable, for example, when the blades become dull or damaged. However, it is also contemplated that the shaving blade assembly may be formed monolithically with a razor handle and can be used as a disposable razor.

(29) Throughout the description, including the claims, the term “comprising a” should be understood as being synonymous with “comprising at least one” unless otherwise stated. In addition, any range set forth in the description, including the claims should be understood as including its end value(s) unless otherwise stated. Specific values for described elements should be understood to be within accepted manufacturing or industry tolerances known to one of skill in the art, and any use of the terms “substantially” and/or “approximately” and/or “generally” should be understood to mean falling within such accepted tolerances.

(30) Although the present disclosure herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present disclosure.

(31) It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims.