BUSHING FOR ROTARY FLUID PUMPING EQUIPMENT
20190154052 ยท 2019-05-23
Assignee
Inventors
Cpc classification
F04D29/128
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/106
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/183
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/6022
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16J15/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A throat bushing for use in a seal chamber or stuffing box of rotary fluid equipment is provided. The throat bushing includes a first face; a second face; an outer annular surface spanning between the first second faces and dimensioned to be received within a bore of the seal chamber or stuffing box; and an inner annular surface defining an inner bore extending from the first face to the second face, the inner bore dimensioned to receive a rotary shaft and permit rotation of the shaft therein. The throat bushing further includes at least one arced groove traversing the inner annular surface from the first face to the second, the arced groove being open to the inner bore along its length and defining a substantially semi-helical path leading from an opening of the arced groove on the first face to an exit of the arced groove on the second face.
Claims
1. A throat bushing for use in a seal chamber or stuffing box of rotary fluid equipment, said throat bushing comprising: a first face; a second face; an outer annular surface spanning between the first face and the second face and dimensioned to be received with a tight fit within a throat or bore of said seal chamber or stuffing box; an inner annular surface defining an inner bore extending from the first face to the second face, the inner bore dimensioned to receive a rotary shaft with clearance to permit free rotation of said rotary shaft therein; and at least one arced groove traversing the inner annular surface from the first face to the second face, the arced groove being open to the inner bore along its length and defining a substantially semi-helical path leading from an opening of the arced groove located on the first face to an exit of the arced groove located on the second face.
2. The throat bushing of claim 1, wherein: the opening of the arced groove extends across the first face from the inner annular surface toward the outer annular surface; the exit of the arced groove extends across the second face from the inner annular surface toward the outer annular surface; and the opening of the arced groove is dimensioned to approach the outer annular surface more closely than the exit of the arced groove.
3. The throat bushing of claim 1, wherein the throat bushing comprises more than one arced groove, the substantially semi-helical paths of which are all left-handed directionality or all right-handed directionality thereby matching a rotational turn of the rotary shaft.
4. The throat bushing of claim 1, wherein the throat bushing comprises an outer vent traversing the outer annular surface from the first face to the second face.
5. The throat bushing of claim 4, wherein the throat bushing comprises an outer drain traversing the outer annular surface from the first face to the second face, the outer drain being located on the outer annular surface substantially opposite the outer vent.
6. The throat bushing of claim 1, wherein the inner annular surface comprises a tapered portion starting within the inner bore between the first face and the second face and tapering annularly outward to the first face.
7. The throat bushing of claim 1, wherein the inner annular surface comprises a first annular chamfer around the interface between the inner annular surface and the first face.
8. The throat bushing of claim 1, wherein the inner annular surface comprises a shaft clearance portion which defines an inner diameter of the inner bore, the ID being dimensioned to receive said rotary shaft with clearance to permit free rotation of said rotary shaft therein.
9. The throat bushing of claim 1, wherein the first face includes a second annular chamfer around the outer circumference thereof.
10. The throat bushing of claim 1, wherein at least a portion of the inner bore is tapered, progressively narrowing from the first face to the second face.
11. The throat bushing of claim 1, wherein the throat bushing is used in a rotary fluid pump.
12. A rotary fluid pump comprising the throat bushing of claim 1.
13. A kit comprising a throat bushing of claim 1.
14. The kit of claim 13, further comprising instructions for installing the throat bushing in a seal chamber or stuffing box of rotary fluid equipment.
15. The kit of claim 13, further comprising a lantern ring paired to the dimensions of the throat bushing for use within the stuffing box of rotary fluid equipment.
16. The kit of claim 13, further comprising one or more stuffing rings for use within the stuffing box of rotary fluid equipment.
17. A method of manufacturing a throat bushing of claim 1, the method comprising machining into the throat bushing at least one arced groove into the inner annular surface thereof using a rounded ball endmill.
18. A method of manufacturing a rotary fluid pump comprising: installing a throat bushing as defined in claim 1 into the seal chamber or stuffing box of the rotary fluid pump by inserting said throat bushing into a throat of the seal chamber or stuffing box.
19. The method of claim 18, further comprising a step of removing a previously installed throat bushing from the seal chamber or stuffing box of the rotary fluid pump.
Description
BRIEF DESCRIPTION
[0037] Some of the embodiments will be described in detail, with references to the following Figures, wherein like designations denote like members, wherein:
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
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[0047]
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[0049]
DETAILED DESCRIPTION
[0050] Throat bushings are commonly employed in the pump housing of centrifugal pumps and other such rotary fluid equipment. Described herein are throat bushings comprising at least one arced groove being open to, and extending along, an inner bore of the throat bushing. Such throat bushings may be used, for example, in the seal chamber or stuffing box of rotary fluid equipment. An arced groove design as described herein may reduce flushing requirements and/or may extend the amount of time between repairs in certain applications. Arced grooves may facilitate the evacuation of particulate matter trapped in the pump seal chamber or stuffing box, back out towards the volute of the pump housing.
[0051] In certain embodiments, a throat bushing as described herein may be used to reduce the amount of flush typically required in pumping applications involving fluid dispersed particulates, or slurries. In certain further embodiments, a throat bushing as described herein may be used reduce the amount of particulate matter and/or air that becomes trapped in the pump seal chamber or stuffing box during operation of centrifugal pumps and other such rotary fluid equipment. In certain other embodiments, a throat bushing as described herein may allow improved fluid transfer within the seal chamber or stuffing box and/or reduced heat build-up, potentially allowing the seal to operate cooler and/or for longer periods with a significant reduction in energy consumption.
[0052] It will be appreciated that embodiments and examples are provided herein for illustrative purposes intended for those skilled in the art, and are not meant to be limiting in any way.
[0053]
[0059] The at least one arced groove (6) may be machined, or otherwise formed, in the throat bushing (1), so as to lead from the first face (2) on the seal side (also referred to herein as a seal face), through to the second face (3) on the impeller side (also referred to herein as an impeller face) in a directional manner to complement the flow pattern caused by the rotational force of the rotary shaft during operation thereof. The illustrated arced grooves (6) are open to the inner bore (5) along its length, and define a substantially semi-helical path leading from an opening of the arced groove (9) located on the first face (2) to an exit of the arced groove (10) located on the second face (3) in a semicircular-type fashion.
[0060] As shown in the illustrative embodiment in
[0061] A substantially semi-helical path as referred to herein may also be considered a partial twist-like path, wherein the arced groove defines a curving or arcing fluid pathway having a 3-dimensional clockwise or counter clockwise directionality progressing along its length.
[0062] As will be understood by the person of skill in the art having regard to the teachings herein, upon assembly of a throat bushing as described with a rotary shaft, the one or more arced grooves (6) may form one or more fluid pathway(s) leading from the seal chamber or stuffing box to the pump chamber behind the impeller. The outer cross-sectional perimeter of each fluid pathway may be partially bounded by arced groove (6), with substantially the remaining portion of the outer cross-sectional perimeter of each fluid pathway being bounded by the rotary shaft exterior as will be further understood having regard to
[0063] Previously developed and described throat bushings having drilled straight holes do not take advantage of rotating flow patterns (i.e. rotational flow and velocity vectors) in seal chambers and stuffing boxes. In contrast, the arced groove design of the throat bushings described herein may facilitate cleaning of the seal chamber/stuffing box by forcing grit, solids, and/or dirt through one or more arced grooves back to the pump chamber, making use of the distribution of the velocity vector and the pressure differential in the fluid medium. By allowing the fluid medium to follow its rotational flow pattern, the seal chamber/stuffing box may be cleared of debris in a more continuous, non-interrupted manner, reducing failure. In addition, these drilled straight holes can become blocked with debris, diminishing the clearing action of the device. The arced groove design of the throat bushings described herein does not allow such a blockage to occur, as it is an open channel.
[0064] While it is possible for the throat bushing (10) to have a single arced groove (6), it may be advantageous for two or more arced grooves (6) to be provided, for example in the event that one becomes blocked. As will be understood, the throat bushing (1) of
[0065] In the throat bushing (1) of
[0066] During pump operation, rotation of the rotary shaft may produce fluid dynamics within the seal chamber or stuffing box which drive fluid contaminants to the outside perimeter of the seal chamber/stuffing box bore in a centrifuge-like manner because of contaminant specific gravity. Particle contaminants may thusly be positioned to easily enter the openings of the arced grooves (9), which may be dimensioned to closely approach the outer annular surface (4) of the throat bushing (1) more closely than do the exits of the arced grooves (10) in certain embodiments as described above. The openings of the arced grooves (9) are located at relatively high-pressure positions during operation, whereas the exits of the arced grooves (10) are located at relatively low-pressure points near the shaft on the impellor side. Contaminants are thusly forced out of the seal chamber/stuffing box and into the pumping chamber, where they may pass out the volute. In the throat bushing (1) of
[0067] In the illustrated throat bushing (1), the inner annular surface (8) spans between the first face (2) and the second face (3), with at least a portion thereof tapering annularly outward to the first face (2). In the illustrated embodiment, the tapered portion (7) of inner bore (5) of throat bushing (1) progressively narrows from the first face to the second face along this region. This tapered portion (7) is described in further detail below.
[0068] As also shown in
[0069]
[0070] The following examples described throat bushings as described herein applied in seal chamber and stuffing box pump setups. It will be understood that these examples are provided for illustrative purposes, and that teachings provided in these examples are not limited to the particular environments and/or conditions being exemplified.
Example 1: Throat Bushing and Seal Chamber Setup
[0071]
[0072] As illustrated in
[0073] During pump operation, the arced grooves (6) of throat bushing (1) facilitate the conversion of some of the rotating fluid flow in the seal chamber (27) into an axial flow. This axial flow is created along the outer surface of the seal chamber bore, and is driven towards the throat and away from the seal (28), as represented by arrows in
[0074] As described above, the throat bushing (1) of
[0075] It will be understood that further modifications may be made to the depth, radius, directionality and positions of the arced grooves (6) based on the intended application.
[0076] The outer annular surface (4) of the throat bushing (1) shown in
[0077] The determination of whether or not to include an outer vent (11) and/or outer drain (12) will be apparent to those skilled in the art, and will depend upon the desired application of the throat bushing (1). For instance, upon start up, as the equipment fills with fluid, air may be trapped within the seal chamber and forced to the top of the bore. Up to of the seal chamber or more may at times be filled with entrapped air. In this situation, as the pump shaft (22) begins to rotate, the air will move from the seal chamber bore to the shaft, and can envelop the seal (28), preventing cooling action provided by the flush. To reduce heat build-up and achieve greater circulation and reduced energy consumption, the outer vent (11) may be provided for the air to vacate the seal chamber (27). Additionally, inclusion of the outer drain (12) may be frequently advantageous to allow contaminated or caustic fluid to exit the seal chamber (27) when the pump is not in operation or in static mode. This may prevent or reduce process crystallization during pump downtime, and since it reduces contaminated or caustic fluid pooling in the bottom of the seal chamber (8), it may also serve as a safety feature for technicians involved in pump maintenance and teardown.
[0078] If desired, the throat bushing (1) may be split axially to facilitate ease of installation.
[0079] In certain embodiments, as shown in
[0080] The inner bore (5) of the throat bushing (1) is dimensioned to have a specified clearance from the pump shaft (22), such that the shaft (22) may pass therethrough and rotate freely.
[0081] The throat of the seal chamber will typically be machined to a specified depth, and the throat bushing (1) may be dimensioned to be received therein. Accordingly, the first face (2) may, in certain embodiments, be fashioned to define a sloped annular interface (not shown) around the outer edge thereof for interfacing with a ridge or stop within a bore machined in the throat to accommodate the bushing. The annular interface thus butts against the ridge or stop formed in the machined bore of the throat in this particular embodiment.
[0082] The throat bushing illustrated in
[0083] The throat bushing may be manufactured from any material commonly known to those skilled in the art, and generally depending upon the intended application therefor. For instance, the device may be constructed of the same material as the pump. Alternatively, it may be constructed from stainless steel, brass, bronze, titanium, ceramic materials, durable plastic materials, or any other material that would withstand the forces exerted upon it during pump operation.
[0084] It is also envisioned that devices may be manufactured using a bearing material, in which case a tighter shaft clearance may be employed. In such an embodiment, the inner bore (5) of the bushing (1) may be machined with a larger diameter, to allow for a changeable inner bearing sleeve to be pressed therein. As the changeable bearing sleeve gets worn out, it may be replaced with a new sleeve, thus facilitating re-use of the bushing (1).
[0085] In certain embodiments, a throat bushing as shown in
Example 2: Throat Bushing and Stuffing Box Setup
[0086] Throat bushings as described herein are not limited to mechanical seal applications, but may also be applied to packing/stuffing arrangements as is illustrated in
[0087]
[0088]
[0089] As with the above-described seal chamber example, the arced grooves (6) as shown in
[0090] In the pump (20) illustrated in
[0091] The outer annular surface (4) of the throat bushing (1) shown in
[0092] Optionally, a first annular chamfer (14) (also referred to herein as an annular clearance relief) may be cut around the edge of the throat bushing (1) at the interface between the inner annular surface (8) and the first face (2). The first annular chamfer (14) may reduce the amount of particulate that may be trapped between the inner annular surface (8) and the pump shaft (22) by allowing the particulate to gravitate from the bore-shaft interface towards the first face (2), where it is cleared from the stuffing box (57) through the arced grooves (6). A shaft clearance portion (15) of the inner annular surface (8) defines the inner diameter (ID) of the bore of the throat bushing (1). The inner annular surface (8) tapers from the interface between the shaft clearance portion (15) and the tapered portion (7) up to the first annular chamfer (14).
[0093] Rings of stuffing (51) will typically be positioned behind the lantern ring (56), if present, and secured within the stuffing box (57) by gland follower (50). As illustrated in
[0094] The throat bushing (1) and lantern ring (56) are described above with reference to
[0095] Although the invention has been illustrated and described in greater detail with reference to the preferred exemplary embodiment, the invention is not limited to the examples disclosed, and further variations can be inferred by a person skilled in the art, without departing from the scope of protection of the invention.
[0096] For the sake of clarity, it is to be understood that the use of a or an throughout this application does not exclude a plurality, and comprising does not exclude other steps or elements.