BLOWER WITH INDENTATIONS
20190154058 ยท 2019-05-23
Inventors
- Oleksiy Sergyeyenko (Baldwin, MD, US)
- Frank MANNARINO (Baltimore, MD, US)
- Patrick Joseph TILSON (Parkville, MD, US)
Cpc classification
F04D29/4226
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/681
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/162
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/522
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/547
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2210/33
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/526
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/51
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/685
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D29/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
According to examples, a blower may include a housing, a fan positioned within the housing, the fan having a fan edge, and a fan housing section encircling the fan, the fan housing section having an inner surface that spans an inner circumference of the housing section, the inner surface having a plurality of indentations and being spaced within a certain distance from the fan edge.
Claims
1. A blower comprising: a housing; a fan positioned within the housing, the fan having a fan edge; and a fan housing section encircling the fan, the fan housing section having an inner surface that spans an inner circumference of the fan housing section, the inner surface having a plurality of indentations and being spaced within a certain distance from the fan edge.
2. The blower of claim 1, wherein the blower is an axial blower comprising: a motor in-line with the fan along a lateral dimension of the housing.
3. The blower of claim 1, wherein the fan edge is an extent to which the fan extends from a center of the fan, wherein the inner surface of the fan housing section extends about a center of the fan housing section, and wherein the center of the fan is collocated with the center of the fan housing section.
4. The blower of claim 1, wherein the certain distance between the inner surface of the fan housing section and the fan edge is less than about 5 mm and is greater than about 0.5 mm.
5. The blower of claim 1, wherein the fan has a first width and the fan housing section has a second width and wherein the second width is larger than the first width and wherein the plurality of indentations extend around a circumference and a width of the inner surface of the fan housing section.
6. The blower of claim 1, wherein the fan housing section comprises an insert that is separate from the housing, the insert being insertable at a section of the housing encircling the fan.
7. The blower of claim 1, wherein the fan housing section comprises a section of an interior surface of the housing encircling the fan.
8. The blower of claim 1, wherein the plurality of indentations have at least one of common shapes and sizes with respect to each other or one of different sizes with respect to each other.
9. The blower of claim 1, wherein the plurality of indentations are curved depressions in the inner surface of the housing section and the curved depressions have radius of curvatures of between around 1 mm and around 10 mm.
10. An axial blower comprising: a housing having a indented section, the indented section having a circular cross section and a plurality of indentations; a motor having a drive shaft housed in the housing; and a fan attached to the drive shaft and being positioned in-line with the motor, the fan having a fan edge and being positioned within the indented section of the housing, a gap between the fan edge and the indented section being smaller than a certain size, the plurality of indentations increasing turbulence in airflow around the fan edge.
11. The axial blower of claim 10, wherein the fan edge is an extent to which the fan extends from a center of the fan, wherein the inner surface of the indented section extends from a center of the indented section, and wherein the center of the fan coincides with the center of the indented section.
12. The axial blower of claim 10, wherein the plurality of indentations extend around a circumference and a width of the indented section.
13. The axial blower of claim 10, wherein the indented section comprises an insert that is separate from the housing, the insert being insertable at a section of the housing that encircles the fan.
14. The axial blower of claim 10, wherein the indented section comprises a section of an interior surface of the housing that encircles the fan.
15. The axial blower of claim 10, wherein the plurality of indentations are sized and arranged on the indented section to enhance at least one of a speed and a volume at which air flows out of the axial blower.
16. A blower comprising: a housing having a fan section, the housing extending along a first direction; a motor housed in the housing, the motor having a drive shaft; and a centrifugal fan attached to the drive shaft and being positioned to generate airflow in the first direction, the fan having a fan edge and being positioned within the fan section of the housing, the fan section having an inner surface that extends at least partially around the fan, wherein a gap between the fan edge and the inner surface of portions of the fan section is within a certain gap size, and wherein the inner surface of the fan section includes a plurality of curved indentations to create increased turbulence around the curved indentations as the motor rotates the fan.
17. The blower of claim 16, wherein the fan edge is an extent to which the fan extends from a center of the fan, wherein the inner surface of the fan section extends from a center of the fan section, and wherein the center of the fan coincides with the center of the fan section.
18. The blower of claim 16, wherein the fan section comprises an insert that is separate from the housing, the insert being insertable at a section of the housing that at least partially encircles the fan.
19. The blower of claim 16, wherein the fan section comprises a section of an interior surface of the housing that at least partially encircles the fan.
20. The blower of claim 16, wherein each of the plurality of curved indentations have radius of curvatures of between around 1 mm and around 10 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Features of the present disclosure are illustrated by way of example and not limited in the following figure(s), in which like numerals indicate like elements, in which:
[0008]
[0009]
[0010]
[0011]
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[0015]
[0016]
DETAILED DESCRIPTION
[0017] Blowers may include a fan (or equivalently, an impeller) that rotates within a housing to generate airflow from an upstream side of the fan to a downstream side of the fan. Reverse airflow (or backflow) may also be generated as the fan rotates, in which the reverse airflow is airflow that flows from the downstream side of the fan to the upstream side of the fan through a gap between the outer edge of the fan and an interior surface of the housing. The velocity of the airflow flowing in the downstream direction may be decreased by streams of airflow flowing in the upstream direction. Thus, for instance, by reducing the size of the gap between the outer edge of the fan and the interior surface of the housing, the generated airflow may be improved. However, designing the axial blowers such that the gaps between the fans and the housing sections to be relatively small, e.g., less than about 1.5 mm, may cause manufacturing tolerances to be maintained at a high level to prevent, for instance, contact between the outer edges of the fans and the housing sections. Moreover, maintaining the manufacturing tolerances at the high level may increase costs associated with fabricating the axial blowers.
[0018] Disclosed herein are blowers having indentations formed in fan housing sections around fans of the blowers that may effectively decrease the size of the gaps between the fans and the interior surfaces of the housings. That is, as air flows into and around the indentations, turbulent airflow may be generated within the indentations and the turbulent airflow may form an airflow barrier, which may effectively reduce the sizes of the gaps between the outer edges of the fans and the interior surfaces of the housings. In this regard, the blowers disclosed herein may be fabricated with relatively lower manufacturing tolerances while still achieving a high level of airflow velocity and flow characteristics.
[0019] In the blowers disclosed herein, the indentations may be formed around the entire interior surfaces of the fan housing sections that encircle the fans, for instance, to minimize backflow of air through the fan housing sections in the blowers. The indentations may additionally be provided in other areas of the blower, for instance, those areas of the blower that may experience or may be predicted to experience turbulent flow. In this regard, the indentations may improve the flow of air through the blower in addition to increasing the velocity at which air flows through the axial blower.
[0020] The indentations may have dimensions and may be spaced at certain distances with respect to each other to maximize the improvement in the airflow and/or the increase in airflow speed. In some examples, the indentations may have the same sizes and/or may be spaced apart at the same distances with respect to each other. In other examples, some of the indentations may have different sizes as compared with other indentations and/or may be spaced apart at different distances with respect to other indentations. In addition, or in other examples, the indentations may be arranged in a repeating pattern, a random pattern, in aligned configurations, or the like. The sizes and placements of the indentations in an blower may be determined through testing, simulations, etc.
[0021] Before continuing, it is noted that as used herein, the terms includes and including mean, but are not limited to, includes or including and includes at least or including at least. The term based on means, but is not limited to, based on and based at least in part on.
[0022] Reference is first made to
[0023] As shown in
[0024] In any event, the first part 106 and the second part 108 may include concave shapes such that when the first part 106 is attached to the second part 108, a chamber 112 is formed in the interior of the housing 102.
[0025] The housing 102 may also include a handle 120 that an operator may grasp, for instance, to carry the blower 100 and to also control operation of the motor 116 and thus the fan 114. The handle 120 may be integrally formed with the housing 102 as shown in
[0026] As also shown in
[0027] In operation, actuation of the switch 122 may control delivery of energy from the battery 128 to the motor 116. For instance, depression of the switch 124 may cause energy to be delivered to the motor 116 from the battery 128. In addition, delivery of energy to the motor 116 may cause the motor 116 to rotate, which may cause a drive shaft 118 of the motor 116 and the fan 114 to rotate. The fan 114 includes a plurality of blades such that as the fan 114 rotates, airflow is caused to be brought into the chamber 112 through inlet holes 130 of the housing 102. In addition, rotation of the fan 114 causes airflow to be forced out of the housing 102 through an outlet opening 132 of the housing 102, as represented by the arrow 134.
[0028] As also shown in
[0029] The blower 100 is also depicted as including a blower tube 140 attached to the outlet opening 132 of housing 102. The blower tube 140 may be attached to the housing 102 through a suitable attachment mechanism. For instance, the blower tube 140 may be attached to the housing 102 via mechanical fasteners, via an adhesive, via physical mating elements, e.g., tongue-and-groove elements, via friction fit, or the like. Alternatively, a segment 146 of the blower tube 140 may integrally be formed with the housing 102. In any regard, the blower tube 140 may have a tapered configuration in which a first end 142 of the blower tube 140 that is attached to the housing 102 has a larger diameter than a second end 144 of the blower tube 140 that is located distally from the first end 142. The blower tube 140 may also be formed of multiple converging segments 146-150 that may be arranged in a telescoping configuration with respect to each other. That is, a third segment 150 may be insertable into a second segment 148 and the second and third segments 148, 150 may be insertable into a first segment 146 to reduce a size of the blower tube 140. In other examples, however, the blower tube 140 may be formed of a single segment. According to examples, the blower tube 140 may have a length that may enable the second end 144 to be located near the ground when an operator holds the blower 100.
[0030] According to the embodiment shown in
[0031] Turning now to
[0032] Reference is now made to
[0033] As represented by the arrows 310, the indentations 138 may cause turbulence of the airflow in the indentations 138 generated through rotation of the fan 114. The turbulence 310 may result in a gap 312 between the outer edge 306 of the fan 114 and an effective edge 314 formed by the turbulence 310 to be smaller than the gap 304 between the outer edge 306 of the fan 114 and the wall 308 of the fan housing section 136. The smaller gap 312 may reduce the amount of air flowing back from the downstream part 300 to the upstream part 302 of the fan 114. The reduction in the reverse flow of the air may result in an increase in efficiency in the generation of airflow by the fan 114. In addition, the increase in efficiency may result in an improvement in the airflow and/or increase In the airflow speed.
[0034] The inclusion of the indentations 138 may also enable manufacturing tolerances to be relatively higher while still providing the increased airflow. That is, through the indentations 138, the fan 114 and the wall 308 of the fan housing section 136 may be fabricated to have a relatively larger gap 304 while still providing the increased airflow, which may reduce manufacturing costs associated with the blower 100.
[0035] As shown in
[0036] According to examples, each of the indentations 138 may have the same dimensions and may be spaced apart from neighboring indentations 138 by the same distances with respect to each other. By way of particular example, the indentations 138 may each have a radius of curvature of between around 1 mm and around 10 mm. In addition or in other examples, the indentations 138 may be spaced apart from each other by distances of between around 1 mm and around 10 mm. In other examples, some of the indentations 138 may have different sizes with respect to each other and/or some of the indentations 138 may be spaced apart from each other by different distances with respect to each other. An example of a fan housing section 136 having indentations 138 of different sizes with respect to each other is shown in
[0037] As also shown in
[0038] According to examples, the fan housing section 136 is formed in areas of the first part 106 and the second part 108 of the housing 102. In these examples, the indentations 138 may be formed into the interior surfaces of areas of the first part 106 and the second part 108 of the housing 102. Thus, for instance, the indentations 138 may be formed into the first part 106 and the second part 108 during fabrication of the first part 106 and the second part 108, for instance, through molding. In other examples, the fan housing section 136 is formed as an insert that is separate from the housing 102. In these examples, the fan housing section 136 may be formed as a cylindrical collar that may be inserted in an interior area formed through attachment of the first part 106 to the second part 108 of the housing 102. In addition, the fan housing section 136 may be formed of plastic, metal, ceramic, an alloy, combinations thereof, or the like through any suitable fabrication technique.
[0039] Reference is now made to
[0040] As shown in
[0041] In any event, the first part 606 and the second part 608 may include concave shapes such that when the first part 606 is attached to the second part 608, a chamber 612 is formed in the interior of the housing 602.
[0042] The housing 602 may also include a handle 622 that an operator may grasp, for instance, to carry the blower 600 and to also control operation of the motor 616 and thus the fan 614. The handle 622 may be integrally formed with the housing 602 as shown in
[0043] As also shown in
[0044] In operation, actuation of the switch 626 may control delivery of energy from the battery to the motor 616. For instance, depression of the switch 626 may cause energy to be delivered to the motor 616 from the battery. In addition, delivery of energy to the motor 616 may cause the motor 616 to rotate, which may cause a drive shaft of the motor 616 and the fan 614 to rotate. The fan 614 includes a plurality of blades 618 such that as the fan 614 rotates, airflow is caused to be brought into the chamber 612 through inlet holes 630 of the housing 602. In addition, rotation of the fan 614 causes airflow to be forced out of the housing 602 through an outlet opening 632 of the housing 602.
[0045] As also shown in
[0046] As shown, the fan housing section 636 may include a portion of the housing 602 that is adjacent to an outer edge 640 (also referenced herein as a fan edge) of the fan 614, e.g., adjacent to the outer edges 640 of the fan 614 blades 618. In addition, the fan housing section 636 may extend across a height that is substantially greater than a height of the fan 614. For instance, the fan housing section 636 may extend at least 0.5 inch above and below the fan 614.
[0047] In other examples, the indentations 638 may be provided at a relatively larger interior surface area of the housing 602, e.g., throughout the interior surface of the housing 602 over which air is to flow. In particular examples, the indentations 638 may be provided at areas of the interior surface at which turbulent airflow occurs. Moreover, portions of the fan housing section 636 may be located at a relatively short distance from the outer edge of the fan 614 as shown in
[0048] The indentations 638 may be similar to the indentations 138 discussed above with respect to
[0049] Although not shown, the blower 600 may also include a blower tube attached to the outlet opening 632 of housing 602. The blower tube may be similar to the blower tube 140 shown in
[0050] Although described specifically throughout the entirety of the instant disclosure, representative examples of the present disclosure have utility over a wide range of applications, and the above discussion is not intended and should not be construed to be limiting, but is offered as an illustrative discussion of aspects of the disclosure.
[0051] What has been described and illustrated herein is an example of the disclosure along with some of its variations. The terms, descriptions and figures used herein are set forth by way of illustration only and are not meant as limitations. Many variations are possible within the spirit and scope of the disclosure, which is intended to be defined by the following claimsand their equivalentsin which all terms are meant in their broadest reasonable sense unless otherwise indicated.