DEVICE FOR SEALING THE BOTTOM OR LID OF AN ECOLOGICALLY DESIGNED CARDBOARD BOX USING AN EXTENSIBLE BEARING ELEMENT
20190152631 ยท 2019-05-23
Inventors
Cpc classification
B29C66/8122
PERFORMING OPERATIONS; TRANSPORTING
B29C66/81455
PERFORMING OPERATIONS; TRANSPORTING
B29C66/8322
PERFORMING OPERATIONS; TRANSPORTING
B29K2067/003
PERFORMING OPERATIONS; TRANSPORTING
B29C66/7392
PERFORMING OPERATIONS; TRANSPORTING
B29K2067/003
PERFORMING OPERATIONS; TRANSPORTING
B29K2023/0633
PERFORMING OPERATIONS; TRANSPORTING
B29C66/1122
PERFORMING OPERATIONS; TRANSPORTING
B31D1/0068
PERFORMING OPERATIONS; TRANSPORTING
B29C66/8122
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29C66/71
PERFORMING OPERATIONS; TRANSPORTING
B29K2023/0633
PERFORMING OPERATIONS; TRANSPORTING
B29K2821/00
PERFORMING OPERATIONS; TRANSPORTING
B29C66/929
PERFORMING OPERATIONS; TRANSPORTING
B31B2105/0022
PERFORMING OPERATIONS; TRANSPORTING
B31D1/0075
PERFORMING OPERATIONS; TRANSPORTING
B65D3/268
PERFORMING OPERATIONS; TRANSPORTING
B29C66/53461
PERFORMING OPERATIONS; TRANSPORTING
B29C66/63
PERFORMING OPERATIONS; TRANSPORTING
B29C66/612
PERFORMING OPERATIONS; TRANSPORTING
B65B7/2821
PERFORMING OPERATIONS; TRANSPORTING
B29C66/542
PERFORMING OPERATIONS; TRANSPORTING
B29K2821/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
The invention relates to an extensible bearing element (28) intended to be arranged in a tool for sealing a bottom or a lid of a cardboard package on a body of said package, with a generally polygonal shape.
The extensible bearing element (28) has a cross-sectional profile comprising two parallel extension sections (36) extending along an extension direction (E), each connected, at one of their ends (36E), to a bearing section (38), such that the extension sections (36) and the bearing section (38) define an inflation cavity (30).
The extension sections (36) are configured so as to extend along the extension direction (E) during the inflation.
The bearing section (38) comprises a substantially flat free bearing surface (40), configured to come into contact with the package body, the bearing surface (40) extending along a plane substantially normal to the extension direction (E).
The bearing section (38) further comprises, at the junctions with the extension sections (36), beveled release portions (42).
The invention also relates to an inflation device (6) comprising such an extensible bearing element (28).
Claims
1. An extensible bearing element (28) intended to be arranged in a tool for sealing a bottom (4) or a lid (50) of a cardboard package on a body (2) of said package by melting using a sealing stamp (8) of a reactivatable material allowing the bonding between the walls of the bottom (4) or the lid (50) and the body (2); the bearing element having a generally polygonal shape and being made from an elastomer, having a profile in cross-section comprising two extension sections (36) with a parallel generally elongated shape extending along an extension direction (E), the extension sections (36) each being connected, at one of their ends (36E), to a bearing section (38), such that the extension sections and the bearing section define an inflation cavity (30) of the extensible bearing element (28), the extension sections (36) being configured so as to extend along the extension direction (E) during the inflation of the extensible bearing element (28), the bearing section (38) comprising a substantially flat free bearing surface (40), configured to come into contact with the package body (2), the bearing surface (40) extending along a plane substantially normal to the extension direction (E) across from the sealing stamp (8), wherein the bearing element further comprises maintaining lips extending, from ends of the extension sections (36F) opposite the bearing section (36), along a direction substantially normal to the extension direction (E).
2. The extensible bearing element (28) according to claim 1, wherein the bearing element comprises outer maintaining lips (46) extending, from ends of the extension sections (36F) opposite the bearing section (36), along a direction substantially normal to the extension direction moving away from the inflation cavity (30).
3. The extensible bearing element (28) according to claim 1, wherein it comprises inner maintaining lips (48) extending, from ends of the extension sections (36F) opposite the bearing section, along a direction substantially normal to the extension direction (E), toward the inside of the inflation cavity (30).
4. The extensible bearing element (28) according to claim 2, wherein it comprises inner maintaining lips (48) extending, from ends of the extension sections (36F) opposite the bearing section, along a direction substantially normal to the extension direction (E), toward the inside of the inflation cavity (30).
5. The extensible bearing element (28) according to claim 1, wherein the bearing section (38) further comprising, at the junctions with the extension sections (36), beveled release portions (42).
6. The extensible bearing element (28) according to claim 1, wherein the bearing section (38) comprises a concave reinforcing portion (44) extending in the direction away from the bearing surface (40), the reinforcing portion (44) for example extending from one extension section (36) to the other.
7. The extensible bearing element (28) according to claim 1, wherein a groove (52) is formed in the bearing surface (40) on a specific portion of the circumference of the extensible bearing element (28), the groove (52) for example having a semicircular section.
8. The extensible bearing element (28) according to claim 7, wherein the bearing section (38) comprises a reinforcing portion (44) with a shape complementary to the groove (52) extending in the direction away from the bearing surface (40).
9. The extensible bearing element (28) according to claim 1, wherein the beveled recess portions (42) form a chamfer between the extension sections and the bearing surface (40), for example producing an angle between 20 and 40, preferably 30 with the extension sections (36).
10. A device (6) for sealing a lid (50) or a bottom (4) of a package on a package body (2), wherein it comprises an extensible bearing element (28) according to claim 1.
11. A device (6) for sealing a lid or a bottom of a package on a package body by melting a reactivatable material using a sealing stamp (8) allowing the bonding between the walls of the bottom (4) or the lid (50) and the body (2) comprising: an elastomeric extensible bearing element (28) with a generally polygonal shape, a die (16) for shaping a bottom (4) or a lid (50), intended to receive a bottom (4) or a lid (50) stamped using the sealing stamp (8); a counter-die (26), intended to receive a package body (2), comprising a housing (29) receiving the extensible bearing element (28) located across from the sealing zone of the body (2) of the package and across from the sealing stamp (8); and means (P1) for inflating the extensible bearing element (28) by means of the inflation cavity (30) that are configured to cause the extension of the extension sections (36), such that the extension of the extension sections (26) causes the bearing surface (40) to be placed in contact against the box body (2), wherein the extensible bearing element (28) has a profile in cross-section comprising two extension sections (36) with a parallel generally elongated shape extending along an extension direction (E), the extension sections (36) each being connected, at one of their ends (36E), to a bearing section (38), such that the extension sections and the bearing section define an inflation cavity (30) of the extensible bearing element (28), the extension sections (36) being configured so as to extend along the extension direction (E) during the inflation of the extensible bearing element (28), the bearing section (38) comprising a substantially flat free bearing surface (40), configured to come into contact with the package body (2), the bearing surface (40) extending along a plane substantially normal to the extension direction (E).
12. The device according to claim 11 wherein the bearing section (38) further comprising, at the junctions with the extension sections (36), beveled release portions (42
13. The device (6) for sealing a bottom (4) of a package on a package body (2) according to claim 11, comprising means for creating a vacuum (V1, 22) in a space (V) comprised between the package body (2), a product contained in the body (2) and the bottom (4), once the body (2) is inserted into the counter-die (26) and the bottom (4) is inserted into the die (16).
14. A method for sealing a lid or a bottom of a package on a package body by melting a material using a sealing stamp (8) allowing the bonding between the walls of the bottom (4) or the lid (50) and the body (2) using a sealing device (6) according to claim 11, comprising the following steps: inserting a bottom (4) or a lid (50) by stamping using the sealing stamp (8) into a shaping die (16) for the bottom (4) or the lid (50) across from a counter-die (26) provided with a housing (29) into which the extensible bearing element (28) is placed; inflating the extensible bearing element (28) by means of the inflation cavity (30) to cause the extension of the extension sections (26), such that the extension of the extension sections (26) causes the bearing surface (40) to be placed in contact against the box body (2) across from the sealing stamp (8); sealing the bottom or the lid on the package body in the sealing zone being located across from both the sealing stamp (8) and the extensible bearing zone (28); and placing the extensible bearing element (28) under vacuum so as to cause the extensible bearing element (28) to withdraw into its housing (34).
15. The method for sealing a lid or a bottom of a package on a package body according to claim 14, wherein the inflation of the extensible bearing element (28) is done by introducing gas, for example air, or heat transfer fluid into the inflation cavity (30) at a predetermined inflation pressure.
16. The method for sealing a lid or a bottom of a package on a package body according to claim 14, wherein, after the step for inserting the bottom (4) or the lid (50) into the die (16), and before the step for inflating the extensible bearing element (28), a pre-inflation of the extensible bearing element (28) is done to cause the extension of the extension sections (26), such that the extension of the extension sections (26) causes the placement of the bearing surface (40) in contact against the box body (2), the pre-inflation of the extensible bearing element (28) being done by introduction of gas, for example air, or heat transfer fluid into the inflation cavity (30) at a predetermined pre-inflation pressure lower than the inflation pressure.
17. The method for sealing a lid or bottom of a package on a package body according to claim 15, wherein, after the step for inflating the extensible bearing element (28), and before the step for placing the extensible bearing element (28) under vacuum, a step is carried out for partial deflation of the extensible bearing element (28), in which the pressure of the gas or the heat transfer fluid introduced into the inflation cavity (30) is reduced to a predetermined value below the inflation pressure.
18. The method for sealing a bottom of a package on a package body according to claim 14, wherein, after introducing a bottom (4) or a lid (50) into a die (16) and before the step for inflating the extensible bearing member (28), the following sequence of steps is carried out: placing a space (V) comprised between the package body (2), a product contained in the package body (2) and the bottom (4) under vacuum; introducing an inert gas into said space (V), for example nitrogen.
Description
[0046] Other features and advantages of the invention will emerge from reading the following description, in reference to the appended figures, in which:
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[0061] The box body 2 here is made up of three layers assembled to one another using a glue dispersed in water: [0062] a liner in contact with the product made from paper, a film forming a barrier to oxygen and steam, for example with a base of polyethylene terephthalate and a reactivatable sealing film, for example with a base of low-density or high-density polyethylene. Such a package is for example described in document EP 2,623,306. [0063] one to three layers of fresh or recycled fiber-based cardboard to give the box body its strength; and [0064] a label primarily made from fresh fibers and preferably printed with water-based inks and varnish in order to prevent any transmission of mineral oil into the food product.
[0065] The sealing tool 1 comprises a device 5 for introducing the bottom 4 into a sealing device 6.
[0066] The introduction device 5 comprises an actuator 7 making it possible to introduce a sealing stamp 8 into a die 16 in which the box body 2 is placed containing the product (not shown for clarity reasons). The actuator 7, connected at a first end to the sealing stamp 8, is connected at its opposite end to a pushing roller 10 actuated by a mechanical cam, a servomotor, a jack (not shown) making it possible to cause it to lower the sealing stamp 8 into the die 16 after the bottom 4 has been introduced across from the sealing stamp 8 and the die 16.
[0067] The introduction device 5 also comprises a die cushion 12 serving to constrain the flanks of the bottom 4 to prevent folds from forming in the material and thus to guarantee the sealing of the bottom 4, the action of which is combined with springs 14 so as to keep the bottom 4 under stress.
[0068] The sealing stamp 8 here has a general shape of revolution with a polygonal section, in order to give the bottom 4 a shape adapted to that of the box body 2. During the sealing method, it is heated by conduction, high frequency, pulsation or ultrasound. The means for heating the sealing stamp 8 here are not shown for clarity reasons.
[0069] The sealing device 6 comprises a shaping die 16, for example made from treated steel, intended to receive the flat bottom 4 previously cut. This die 16 comprises a centering cavity 18, generally basin-shaped, the circumference of which corresponds to that of the precut bottom 4, on which the bottom 4 will be centered by stamping under the effect of the lowering of the sealing stamp 8 moved by the actuator 7. The die 16 further comprises a shaping bore 20, located in the extension of the centering cavity 18, with dimensions smaller than those of the centering cavity 18, so as to impart the final basin shape to the bottom 4 by stamping via the sealing stamp 8.
[0070] The die 16 additionally comprises a vacuum channel 22 connecting its enclosure to a vacuum pipe V1, making it possible to create the vacuum in the die 16. The die 16 also comprises a gassing channel 24 arranged opposite the vacuum channel 22. The gassing channel 24 connects the chamber of the die 16 to a gassing pipe G1 that allows it to be supplied with gas. The gassing channel 24 and the gassing pipe G1 are in particular used in the context of manufacturing packages to be filled with neutral gas to increase the conservation time of food products they are intended to contain.
[0071] The sealing device 8 also comprises a counter-die 26 (here generally polygonal in light of the shape of the box body 2), for example made from treated steel, arranged below the matrix 16. It is adapted to the shapes and sizes of the box body 2 that it receives. Thus, in the case at hand, it has a general shape of revolution with a substantially square section.
[0072] The counter-die 26 is provided with an extensible bearing element (or extensible profile) 28 with a generally polygonal (or round) shape installed in a housing 29 arranged over the entire circumference of the counter-die 26. The box body 4 is arranged in the counter-die 26 so as to be across from the extensible bearing element 28. In order for it to be able to be inflated, the walls of the extensible bearing element 28 delimit an inflation cavity 30 that is placed across from an inflation pipe P1 allowing it to be supplied with compressed air. Preferably but optionally, the counter-die 26 also comprises a sealing gasket 32 positioned in a housing 34 arranged in the circumference of the counter-die 26. This sealing gasket 32, which is for example an elastomeric semi-O-ring, can also be inflated via an additional inflation pipe P2.
[0073] We will now provide a detailed description of the extensible bearing element 28 in reference to
[0074] The extension sections 36 are each connected, at one of their ends 36E, to a bearing section 38, such that the extension sections 36 and the bearing section 38 define an inflation cavity 30 of the extensible bearing element 28. Once the extensible bearing element 28 is placed in its housing 29 in the counter-die 26, the inflation cavity 30 is across from the inflation pipe P1. The union of the extension sections 36 and the bearing section 38 makes the profile of the extensible bearing element 28 generally U-shaped.
[0075] The extension sections 36 are configured so as to extend along the extension direction E during the inflation of the extensible bearing element 28. The inflation of the extensible bearing element 28 is done, as will be seen later, by introducing air at a predetermined pressure into the inflation cavity 30. Once the extensible bearing element 28 is placed in its housing 29 in the counter-die 26, the extension of the extension sections 36 is done in the direction from the housing 29 toward the box body 2. The extension sections 36 are preferably delimited by two flat outer surfaces 36S. In the example shown in the figures, they are substantially parallelepiped.
[0076] The bearing section 38 comprises a substantially flat free bearing surface 40, configured to come into contact with the package body 2. The bearing surface 40 extends along a plane substantially normal to the extension direction. In this way, the food product powder not only has little chance of being deposited there, but if it is deposited there, it will not remain in contact with the bearing surface 40 during the deflation, followed by re-inflation of the extensible bearing element.
[0077] The bearing section 38 further comprises, at the junctions with the extension sections, beveled release portions 42. More particularly, the beveled recess portions 42 form a chamfer between the extension sections 36 and the bearing surface 40, for example producing an angle between 20 and 40, preferably 30 with the extension sections 36.
[0078] In a second embodiment of the extensible bearing element 28 illustrated in
[0079] The extensible bearing element 28 further comprises outer maintaining lips 46 extending, from ends 36F of the extension sections opposite the bearing section 38, along a direction substantially normal to the extension direction. Outer maintaining lips 46 respectively extend toward the outside of the extensible bearing element 28, in other words moving away from the inflation cavity 30. The outer maintaining lips 46 are housed in recesses provided to that end in the housing 29 of the extensible bearing element 28.
[0080] Preferably, in order to increase the sealing provided by the extensible bearing element 28 during vacuum, placement under low pressure and placement under high pressure phases of the inflation cavity 30 that are described later, the extensible bearing element 28 comprises inner maintaining lips 48, in addition to the outer maintaining lips 46. The inner maintaining lips 48 extend, from ends of the extension sections 36E opposite the bearing section 38, along a direction substantially normal to the extension direction. The inner maintaining lips 48 respectively extend toward the outside of the extensible bearing element 28, in other words approaching from the inflation cavity 30. The inner maintaining lips 48 are housed in recesses provided to that end in the housing 29 of the extensible bearing element 28.
[0081] The presence of the outer maintaining lips 46 and inner maintaining lips 48 thus gives the profile of the extensible bearing element 28 a general horseshoe shape.
[0082] The extensible bearing element 28 is made from elastomer, for example rubber whereof the density and hardness are adapted to the forces to be transmitted and whereof the resiliency allows an extension of about 2 to 5 mm. Furthermore, the material is chosen so as to be able to withstand temperatures of up to 250 C. In the example shown in the figures, the extensible bearing element 28 will have a generally square shape in light of the shape of the box body 2. However, the extensible bearing element 28, while remaining generally polygonal, may have shapes, for example triangular, oblong, oval, rectangular, round, etc. Examples of alternative shapes of the extensible bearing element 28 are illustrated in
[0083] We will now describe a method for sealing a bottom 4 on a box body 2 using a sealing tool 1 in reference to
[0084] The idle state of the sealing tool 1 is shown in
[0085] In a vacuum step of the package illustrated in
[0086] Optionally, before a vacuum step of the space V described later (in particular after introduction of the bottom 4 or lid 50 into the die 16, and before the step for inflation of the extensible bearing element 28 that will be described below), a step is carried out for pre-inflation of the extensible bearing element 28 to cause the extension of the extension sections 26 such that the extension of the extension sections 26 causes the bearing surface 40 to be placed in contact against the box body 2.
[0087] The pre-inflation of the extensible bearing element 28 is done by introducing air at a predetermined pre-inflation pressure (below the inflation pressure mentioned below) via the inflation pipe P1, such that it rushes into the inflation cavity 30 and inflates the extensible bearing element 28. The pre-inflation pressure P.sub.B1, or low inflation pressure, is for example between 0.5 and 1.5 bar.
[0088] The pre-inflation step allows the extensible bearing element 28 to perform a second sealing function of the space V, like the sealing gasket 32, in addition to or as a replacement for the sealing gasket 32. Thus, in the case where the sealing constraints are lower (for example for certain products like flour), it is possible to do without the sealing gasket 32, the sealing function of the space V being performed by the extensible bearing element 28 in the pre-inflated state. Conversely, in the case where the sealing constraints are high, for example for products for which the package must receive a neutral gas in order to increase the conservation time of the food products located therein (fatty products like nuts, baby food, etc.), it is possible to complete the action of the sealing gasket 32 by that of the pre-inflation of the extensible bearing element 28. Lastly, in some cases, the presence of the sealing gasket 32 may make it possible to eliminate the pre-inflation step.
[0089] The vacuum is next produced in the space V by suctioning air contained therein through the vacuum channel 22 and the vacuum pipe V1. Preferably, this action is done so as to obtain a depression between 50 and 300 millibars in the space V.
[0090] In a step for shaping the bottom 4 illustrated in
[0091] In the context of boxes intended to contain a neutral gas so as to increase the conservation time of the food products contained therein, a gassing step is carried out after the vacuum step, preferably in parallel with the shaping of the bottom. A neutral gas such as nitrogen is introduced into the die 16 via the gassing channel 24 and the gassing pipe G1. This gassing step is naturally operational if the introduction of gas into the package is not necessary due to the nature of the products to be stored.
[0092] In a placement and sealing step of the bottom illustrated in
[0093] In parallel, air at a predetermined inflation pressure, or high inflation pressure, P.sub.H is sent via the inflation pipe P1, such that it rushes into the inflation cavity 30 and inflates the extensible bearing element 28. The high inflation pressure P.sub.H is for example between 4 and 16 bars. During this inflation, the extension sections 36 elongate (stretch) due to their resiliency. The bearing surface 40 then comes into contact with the wall of the box body 2 located across from the extensible bearing element 28 so as to exert a substantial and uniform force there owing to its shape, which guarantees a good transmission of uniformly distributed forces. The sealing zone being located across from both the sealing stamp 8 and the extensible bearing zone 28 is therefore gripped between these two elements. Conversely, owing to the release portions 42, no force is exerted on the parts of the box body 2 in contact with the sealing stamp 8. As a result, the boxes are not deformed and the extensible bearing element 28 is destroyed significantly less quickly than an inflatable O-ring. The extensible bearing element 28 may for example exert an adjustable air pressure on the box body 2 between 4 and 16 bars. In one alternative, the inflation of the extensible bearing element 28 may be done by introducing a pressurized fluid into the inflatable cavity 30, preferably a heat transfer fluid such as glycol, for example. Of course, other heat transfer fluids may be considered. In this case, the pressure exerted on the box body 2 (high inflation pressure P.sub.H) may be between 16 and 36 bars.
[0094] The heating operations of the materials by the sealing stamp 8 and the maintenance by the extensible bearing element 28 are done for a duration depending on the nature of the walls of the package. It may for example be between 0.2 and 3 seconds depending on the type of sealing tool used. During these operations, the sealing gasket 32 is relaxed to regain its idle position.
[0095] During a cooling step illustrated in
[0096] In a removal step illustrated in
[0097] We will now describe a sealing tool 1 according to a second embodiment making it possible to seal a lid 50 to a box body 2 in reference to
[0098] As can be seen in
[0099] In the third embodiment of the extensible bearing element 28 illustrated in
[0100] In the fourth embodiment of the extensible bearing element 28 illustrated in
[0101] The presence of the groove 52 makes it possible to define a partial recess of the profile of the extensible bearing element 28 so as to create a sealing weak spot at an easy opening tongue of a membrane of the lid 50. As can be seen in
[0102] The method for sealing a lid 52 on a box body 2 is similar to that for sealing a bottom 4 on a box body, in which the vacuum and gassing steps are not carried out.
[0103] Naturally, the examples illustrated in the figures and discussed above are provided solely as an illustration and are not limiting. Various alternatives can be considered. It is explicitly set out that the various described embodiments can be combined. It is emphasized that all of the features, as they emerge for one skilled in the art from the present description, of the attached drawings and claims can be combined with other features or groups of features disclosed here, as long as this has not been expressly precluded or technical circumstances do not prevent it.
NOMENCLATURE
[0104] 1: sealing tool [0105] 2: box body [0106] 4: bottom [0107] 5: introduction device [0108] 6: sealing device [0109] 7: actuator [0110] 8: sealing stamp [0111] 10: pushing roller [0112] 12: die cushion [0113] 14: springs [0114] 16: die [0115] 18: centering cavity [0116] 20: shaping bore [0117] 22: vacuum channel [0118] V1: vacuum pipe [0119] 24: gassing channel [0120] G1: gassing pipe [0121] 26: counter-die [0122] 28: extensible bearing element [0123] 29: housing of the extensible bearing element [0124] 30: inflation cavity of the extensible bearing element [0125] P1: inflation pipe of the extensible bearing element [0126] 32: sealing gasket [0127] P2: inflation pipe of the sealing gasket [0128] 34: housing of the sealing gasket [0129] 36: extension sections of the extensible bearing element [0130] 36S: outer surfaces of the extension sections [0131] 36E: junction end [0132] 36F: end opposite the junction end [0133] 38: Bearings section [0134] 40: Bearing surface [0135] 40A: half-bearing surfaces [0136] 42: Release portions [0137] 44: Reinforcing portion [0138] 46: Outer maintaining lips [0139] 48: Inner maintaining lips [0140] 50: Lid [0141] 52: Groove