Knee prosthesis
10292826 ยท 2019-05-21
Assignee
Inventors
Cpc classification
International classification
Abstract
A knee prosthesis comprising a femur component defining a ball-like femoral condyle and a tibia component defining a cavity on its medial side corresponding to the ball-like condyle. The knee prosthesis enables pivoting of the tibia component about the medial side of the femur component as a function of the flexion angle as long as there is joint compression applied to the knee prosthesis as exemplified by muscle forces, weight, and ligament tensions, to enforce contact between the tibia component and the femur component. The geometries of the spherical load bearing surfaces of the medial tibia condyle and medial femur condyle provide the kinematic degrees of freedom and the geometric constraints required for proper guiding of the rolling and sliding surfaces of the femoral component and tibial component during articulation of the present knee prosthesis.
Claims
1. A knee prosthesis for a knee joint having a width (w), said knee prosthesis also having the width (w) and comprising a replacement femoral component (3) defining a medial ball-like condyle and a replacement tibial component (2) defining a cavity on a medial side corresponding to the medial ball-like condyle, said replacement femoral component (3) and replacement tibial component (2) defining a lateral compartment of the knee prosthesis, wherein: (i) the medial ball-like condyle (1) of the replacement femoral component (3) and the cavity (11) of the replacement tibial component (2) have a centre (Mb), a radius (Rb), a spherical surface (Sb), and define a Cartesian coordinate system X, Y, Z projecting from the replacement tibial component, said Cartesian coordinate system having its origin (0) at the centre (Mb); (ii) wherein the femoral component follows an articulate path within the lateral compartment defined by a trace-line (Lt1) of a series of distal-most contact points (Pt1) for the replacement tibial component (2) as a predetermined curve (15) on a first spherical surface (Sc1), said first spherical surface (Sc1) having its centre at the origin (0) and a radius (Rc1) in a range of (Rc1)=0.65 w+/0.25 w, wherein (w) is the width of the knee prosthesis; (iii) at a given flexion angle for each contact point (Pt1) on the replacement tibial component (2), there exists a trace-line (Lt2) of a series of common distal-most contact points (Pt2) for a second spherical surface (Sc2) on the replacement femoral component (3), said second spherical surface (Sc2) identical to said first spherical surface (Sc1), said second spherical surface (Sc2) having its origin at origin (0) and a radius (Rc2=Rc1) whereby at a given flexion angle there exists a plane (E1) through origin (0) and a common contact point (Pt1/Pt2) with a guiding curve (Bi, Be) on the replacement tibial component (2) and a complementary guiding curve on the replacement femoral component (3), wherein both guiding curves (Bi, Be) are in a geometrically fixed relation to the common contact point (Pt1/Pt2) for the given flexion angle ; and (iv) a shape of guiding curves (Bi) and (Be) is progressively changed by each change of flexion angle to generate an enforced gliding movement and an enforced rolling movement in a flexion direction and in an extension direction.
2. The knee prosthesis of claim 1, wherein the guiding curves (Bi) and (Be) are arcs with radii (Ri), (Re) projecting from the common contact point (Pt1/Pt2).
3. The knee prosthesis of claim 1, wherein the plane (E1) is orthogonal to a tangent (T1) of the trace-line (Lt1) at the common contact point (Pt1/Pt2) and the guiding curves (Bi) and (Be) at the common contact point (Pt1/Pt2) are tangent to a line (T1) on plane (E1) projecting from the common contact point (Pt1/Pt2) to the surface (Sb) of the medial ball-like condyle (1) of the replacement femoral component (3).
4. The knee prosthesis of claim 1, wherein the predetermined curve (15) is generated by an interference of the first spherical surface (Sc1) with a surface of a hypothetical cylinder, said hypothetical cylinder surface standing orthogonal to a sagittal plane (4) and constructed by a continuous curve (Lc) located on the sagittal plane (4).
5. The knee prosthesis of claim 1, wherein the continuous curve (Lc) used to construct the hypothetical cylinder surface, lies on the sagittal plane (4) between two circular boundaries having radii (R1) and (R2) with a common centre (Ms) with the x, y, z coordinates of x=0.07 w, y=0.794 w, z=0.5 w, wherein a maximum radius (R1)=0.54 w+0.08 w and a maximum radius (R2)=0.54 w0.08 w, wherein (w) is the width of the knee prosthesis.
6. The knee prosthesis of claim 5, wherein a minimum radius (R1)=0.54 w+0.03 w and a minimum radius (R2)=0.54 w0.03 w, wherein (w) is the width of the knee prosthesis.
7. The knee prosthesis of claim 1, wherein at each flexion angle , a tangent (T1) to the trace-line (Lt1) at the contact point (Pt1) on the replacement tibial component (2) is also the tangent for the trace line (Lt2) on the second spherical surface (Sc2) of the replacement femoral component (3), and at each flexion angle, the location of the momentary rotation axis (12) is on a plane (E1) which passes through the centre (Mb) of the medial ball-like condyle (1) on the replacement femoral component said momentary rotation axis (12) perpendicular to the tangent (T1) of the three dimensional trace-line (Lt1) at contact points (Pt1) on the replacement tibial component (2).
8. The knee prosthesis of claim 1, built as a total knee prosthesis with (i) a replacement femoral component (3) having a groove (9) similar to a patellar groove, and (ii) the replacement tibial component (2) having a posterior cut out (10) for engaging one or both of a subject's cruciate ligaments.
9. The knee prosthesis of claim 1, wherein the guiding surfaces (Bi) and (Be) for the replacement tibial component and for the replacement femoral component are less congruent for a middle range of the flexion angle than for the end positions of full extension and full flexion.
10. The knee prosthesis of claim 1, wherein conical surfaces (17), (18) are added on an interior side of the trace-lines (Lt1) and (Lt2) for additional support, said conical surfaces (17), (18) having (i) their centres at the centre (Mb) of the medial ball-like condyle (1) of the replacement femoral component and (ii) having trace-lines (Lt1), (Lt2) as generators for the conical surfaces (17), (18).
Description
DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the present disclosure are described below with reference to the drawings, wherein like numerals are used to refer to the same or similar elements:
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DETAILED DESCRIPTION
(18) The present disclosure pertains to a method for constructing a knee prosthesis (
(19) The predetermined curve of the tibial contact points may be generated by interference on the spherical surface Sc1 with a surface of a hypothetical cylinder, which stands orthogonal to a sagittal plane and which is constructed by a continuous curve Lc located on the sagittal plane:
(20) The continuous curve Lc, used to construct the hypothetical cylinder lies on the sagittal plane and between two circular boundaries with radii R1 and R2, which have a common centre Ms with the coordinates X=0.07 w; Y=0.794 w; Z=0.5 w, radius R1=0.54 w+0.08 w, and radius R2=0.54 w0.08 w. These dimensions may be restricted to a radius R1 taking R1=0.54 w+0.03 w and radius R2 taking R2=0.54 w0.03 w.
(21) It is to be understood that, at each flexion angle , a tangent T1 to the trace-line Lt1 at the contact point Pt1 is also the tangent for the trace-line Lt2 on the spherical surface Sc2 of the femoral component of the prosthesis and that at each flexion angle, the location of a momentary rotation axis is on a plane E1 which passes through the centre Mb of the medial ball and is perpendicular to the tangent T1 of the three-dimensional trace-line Lt1 at contact point Pt1 for the tibial component of the prosthesis.
(22) The guiding curves Bi and Be may progressively change their shapes in opposite directions by changing flexion angle to generate an enforced gliding and rolling movement in both flexion and extension directions. Additionally, conical surfaces can be added for additional support on the interior sides of the trace-lines Lt1 and Lt2, which have their centres at the centre Mb of the medial ball and which have the trace-lines Lt1, Lt2 as generators for the cones.
(23) The guiding curves Be and Bi may be arcs, which start from common contact points Pt1/Pt2. In order to come close to the location of natural guiding surfaces, the guiding curves Be and Bi at the contact points Pt1/Pt2 may be tangent to a line T2 on the plane E1, which is drawn from the common contact point Pt1/Pt2 to the surface Sb on the ball, whereby the plane E1 is orthogonal to a tangent T1 of the trace-line Lt1 at the common contact point Pt1/Pt2.
(24) The guiding curves Be and Bi may be circular arcs with radii Re and Ri, and the curves for the tibial component of the prosthesis may be less congruent to the corresponding guiding curves of the femoral component of the prosthesis in the middle range of flexion angle than for the end positions at full extension and at full flexion.
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(27) The shapes of the lateral condyles are generated by first defining the trace-lines Lt1, Lt2 of contact points Pt1, Pt2 on the lateral compartment. Two identical spherical surfaces are defined, one surface Sc1 projecting from the tibia and one surface Sc2 projecting from the femur. These spheres are defined concentric with the medial ball when the joint is at full extension and with their radii Rc1 and Rc2 equal to 0.65 w. The trace-lines Lt1 and Lt2 of contact points are both located on the corresponding spherical surfaces Sc1 and Sc2. As can be seen in
(28) The three-dimensional trace-line Lt1 of contact points Pt1 is generated by projecting a two-dimensional curve in the lateral sagittal plane 4 on the spherical surface Sc1 of the tibia component in the mediolateral direction. In this example (
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(30) The matching trace of contact points on the femoral component is created by keeping the tibial component fixed, and incrementally moving the femoral component with respect to the tibial component starting from 5 of flexion and finishing at 160, following the input kinematics; in each increment the point Pt1 on the trace-line Lt1 of contact points of the tibial component which is associated with the current flexion angle is added as a contact point Pt2 to the femoral sphere Sc2. The motion continues until 160, and at the end, all the Pt2 points added to the femoral component form the trace-line Lt2 of femoral contact points. Because of the identical geometries of the tibial component and femoral spheres, the trace of contact points Lt2 on the femoral component is exactly placed over the femoral sphere Sc2.
(31) It is common general knowledge that the flexion axis is on a plane E1 parallel to the XZ plane of the tibia and the pivoting axis is defined perpendicular to the flexion axis on reference plane E1. As shown in
(32) In reference to
(33) The following parameters are to be considered during mathematical modelling of the load-bearing surfaces of the replacement knee prosthesis of the present disclosure: 1. Rotation of the femoral component with respect to the tibial component in each increment is assumed to have two components namely flexion and pivoting. 2. The orientation of the momentary flexion axis is assumed to be on the plane E1, and passes through the centre of the medial ball and is parallel to the XZ plane. 3. The orientation of the pivot is considered to be on the plane E1, and passes through the centre of the medial ball and is parallel to the XY plane. 4. For each increment of motion, the location of the contact point Pt1 is defined as disclosed above. The size of the contact arc can be scaled to accommodate variations in the anteroposterior-to-mediolateral width of knee joints resulting from gender and ethnic differences. 5. The magnitude of incremental flexion is calculated to be 6.6 as described above. The corresponding magnitude of increment for each pivoting angle with respect to the tibial component is extracted from the graph and table shown in
(34) It is to be noted that trace-lines Lt1 and Lt2 are very important as they are the basis for the definition of the guiding surfaces. They are virtual lines for the definition of the guiding surfaces and for the relative motion between femur and tibia.
(35) Trace-lines Lt1 and Lt2 can also be used for defining underlying conical surfaces 17, 18 that control the rolling-gliding of the surfaces. Two cones with their centres at the centre Mb of the medial ball 1 roll and glide over the top of each other. The first cone for the tibial component has the trace-line Lt1 as a generator for the conical surface 18; the second cone for the femoral component has the trace-line Lt2 as a generator for the conical surface 17. There is rolling and gliding possible on these guiding surfaces on the two cones but the rolling and gliding is not particularly enforced by the cones. To some extent the cones can serve as auxiliary supporting surfaces at the lateral interior side of the trace-lines Lt1 and Lt2 in combination with the above described enforced gliding and rolling system.
(36) The lateral tibial condyle shown in
(37) Depending on a situation when the anterior cruciate ligament (ACL) is present or the posterior cruciate ligament (PCL) is present, these ligaments would be working as secondary mechanisms to guide the rolling and gliding motion. This situation can result in two competing mechanisms that try to override each other in guiding the motion. To solve such a situation, the clearances between the tibial and femoral guiding features can be enlarged by machining the tibial parts with slightly larger guiding curves for the medial and lateral aspects. Having such different tibial parts available would enable a surgeon to choose one that would suit best a patient depending on the condition of their cruciates.
(38) Though a basic lateral guiding surface of the tibia can be defined mathematically, the first guiding surface, which drives the motion from extension to flexion and the second guiding surface, which drives the motion from flexion to extension may not be engaged simultaneously at the same flexion angle. Such guiding surfaces would form an envelope of laxities around a central path, whilst still allowing for steering effects of the contact surfaces. The range of laxities can be set correspondingly for different types of prostheses including ACL or PCL deficient knees.
(39) Practically there are several possibilities to create a wanted laxity at the tibia side.
(40) For example, in reference to
(41) For example, in reference to the example shown in
(42) If the material selected for producing the knee prosthesis disclosed herein has enough elasticity, then the trace-line Lt1 or the third segment can deflect thereby allowing for the side curves to partially engage and produce traction. If the material is not sufficiently elastic, then there could be a pinching load between the articular surfaces that could cause surface damage to the tibial component over extended periods. Suitable elastic materials are exemplified by polyurethane (PU), elastomeric PU, polycarbonate urethane (PCU), polyethylene (PE), and ultra-high molecular weight (UHMW) polyethylene.