Electronic expansion valve
10295064 ยท 2019-05-21
Assignee
Inventors
Cpc classification
F16K1/385
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K1/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/0655
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02B30/70
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F16K1/38
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16K31/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An electronic expansion valve includes an electromagnetic coil, a valve body provided with a valve port, and a valve needle. The valve needle includes a main body section and a first conical surface portion arranged adjacent to the main body section. The valve port includes a straight section portion having equal diameters. When the electromagnetic coil applies a zero pulse, the straight section portion is not in contact with the valve needle, and an intersecting surface of a plane, where a top end of the straight section portion is located, and the valve needle is on the first conical surface portion. With the electronic expansion valve, flow can be precisely adjusted at a low-pulse stage, and during assembly, a position of the 0 pulse can be directly obtained by adjusting relative positions of the valve needle and the valve port and by using a flow meter.
Claims
1. An electronic expansion valve, comprising: an electromagnetic coil configured to apply a pulse to allow the electronic expansion valve to operate in response to the pulse; a valve body provided with a valve port; and a valve needle configured to cooperate with the valve port to adjust a flow of the electronic expansion valve; wherein the valve needle comprises a main body section and a first conical surface portion which is arranged adjacent to the main body section, wherein the valve port comprises a straight section portion having equal diameters; and wherein when the electromagnetic coil applies a zero pulse for a zero pulse position of the valve needle, the flow is the smallest but is greater than zero, the straight section portion is not in contact with the valve needle, and an intersecting surface of a second plane and the valve needle are on the first conical surface portion, and, a top end of the straight section portion is located on the second plane.
2. The electronic expansion valve according to claim 1, wherein the valve port further comprises a first valve port conical surface and a second valve port conical surface, which are arranged at two ends of the straight section portion respectively, extend in a direction away from an axial direction of the straight section portion and have inner diameters increased gradually.
3. The electronic expansion valve according to claim 2, wherein a boundary line between the first valve port conical surface and the straight section portion is located on the second plane.
4. The electronic expansion valve according to claim 1, wherein the largest diameter of the first conical surface portion is larger than an inner diameter of the straight section portion.
5. An electronic expansion valve, comprising: an electromagnetic coil configured to apply a pulse to allow the electronic expansion valve to operate in response to the pulse; a valve body provided with a valve port; and a valve needle configured to cooperate with the valve port to adjust a flow of the electronic expansion valve; wherein the valve needle comprises a main body section, a first valve needle conical surface and a second valve needle conical surface, which are adjacently arranged in sequence, wherein the first valve needle conical surface has a taper angle larger than a taper angle of the second valve needle conical surface, wherein the valve port comprises a straight section portion having equal diameters, and wherein when the electromagnetic coil applies a zero pulse for a zero pulse position of the valve needle, a flow is the smallest but is greater than zero, the straight section portion is not in contact with the valve needle, and an intersecting surface of a second plane and the valve needle is on the second valve needle conical surface, and a top end of the straight section portion is located on the second plane.
6. The electronic expansion valve according to claim 5, wherein the valve port further comprises a first valve port conical surface and a second valve port conical surface, which are arranged at two ends of the straight section portion respectively, extend in a direction away from an axial direction of the straight section portion and have inner diameters increased gradually; and a boundary line between the first valve port conical surface and the straight section portion is located on the second plane.
7. The electronic expansion valve according to claim 5, wherein the largest diameter of the second valve port conical surface is larger than an inner diameter of the straight section portion.
8. The electronic expansion valve according to claim 5, wherein the valve port further comprises a conical surface portion, and the largest diameter of the second valve needle conical surface is larger than an inner diameter of the straight section portion of the valve port.
9. The electronic expansion valve according to claim 1, wherein the valve port further comprises conical surface portion.
10. The electronic expansion valve according to claim 1, wherein the valve port comprises a first valve port conical surface, the straight section portion and a second valve port conical surface, which are arranged in sequence; and a height of the first valve port conical surface and a height of the straight section portion meet the relationship: 2d1/d210, where d1 is the height of the first valve port conical surface and d2 is the height of the straight section portion.
11. The electronic expansion valve according to claim 10, wherein a height of the second valve port conical surface and the height of the straight section portion meet the relationship: 2d3/d210, where d3 is the height of the second valve port conical surface and d2 is the height of the straight section portion.
12. The electronic expansion valve according to claim 10, wherein the first valve port conical surface and the second valve port conical surface are respectively arranged at two ends of the straight section portion, extend in a direction away from an axial direction of the straight section portion, and have inner diameters increased gradually.
13. The electronic expansion valve according to claim 12, wherein a taper angle of the first valve port conical surface is within a range of 5020.
14. The electronic expansion valve according to claim 13, wherein the taper angle of the first valve port conical surface ranges from 50 to 70.
15. The electronic expansion valve according to claim 12, wherein a taper angle of the second valve port conical surface is within a range of 3620.
16. The electronic expansion valve according to claim 10, wherein the valve needle comprises a first conical surface and a second conical surface; the first conical surface cooperates with the first valve port conical surface of the valve port and meets the relationship: 11=2010, where 1 is the taper angle of the first valve port conical surface of the valve port and 1 is the taper angle of the first conical surface of the valve needle.
17. The electronic expansion valve according to claim 10, wherein a valve seat is provided with a first chamber and a second chamber, the first chamber is adjacent to the first valve port conical surface, and an inner diameter of the first chamber is equal to the largest inner diameter of the first valve port conical surface.
18. The electronic expansion valve according to claim 17, wherein an inner diameter of the first chamber is approximately equal to an inner diameter of the second chamber, and a cross sectional area of the first chamber and a cross sectional area of the straight section portion meet the relationship: 2S1/S25, where S1 is the cross-sectional area of the first chamber and S2 is the cross-sectional area of the straight section portion.
19. The electronic expansion valve according to claim 16, wherein during a process of the valve needle moving away from the valve port by at least 250 pulses, a flow channel having an annular cross section is formed between the first valve port conical surface and the first conical surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
(21) For those skilled in the art better understanding the technical solutions of the present application, the present application is further described in details in conjunction with drawings and specific embodiments.
Embodiment 1
(22) Reference is made to
(23) As shown in
(24) It should be noted that, the electronic expansion valve in
(25) The structure of the valve needle is described hereinafter in conjunction with
(26) The valve needle 21 includes a main body section 211 connected to the lead screw, a first valve needle conical surface 212 connected to the main body section 211, and a second valve needle conical surface 213 connected to the first valve needle conical surface 212, which are arranged adjacently in order. The first valve needle conical surface 212 is configured to cooperate with the valve port to determine a valve closing state and a zero pulse flow, and the first valve needle conical surface 212 and the second valve needle conical surface 213 jointly adjust the flow of the valve port. Both the first valve needle conical surface 212 and the second valve needle conical surface 213 have a conical surface structure, and the first valve needle conical surface 212 has a taper angle larger than a taper angle of the second valve needle conical surface 213. Thus, a boundary line is formed along a circumference at a boundary between the first valve needle conical surface 212 and the second valve needle conical surface 213, and a plane where the boundary line is located is defined as a first plane N1. A third valve needle conical surface 214 located at a bottom of the valve needle is used to control an inflection point between an X1 pulse and an X2 pulse of a flow curve as shown in
(27)
(28) At the zero pulse, the first plane N1 is higher than the second plane N2. For the valve needle 21, an intersecting surface of the second plane N2 and the valve needle 21 is located on the second valve needle conical surface 213 of the valve needle 21. In this case, the first valve needle conical surface 212 is not in contact with the first valve port conical surface 221, and a section diameter D1 of the valve needle 21 in the first plane N1 is larger than a section inner diameter D2 of the valve port 22 in the second plane N2, thus an enough small flow can be made. The second valve needle conical surface 213 cooperates with the straight section portion 222, and the flow is adjusted by turning the valve needle 21. With the upward moving of the valve needle 21, the valve needle 21 reaches a position as shown in
(29) When the electronic expansion valve is assembled, a zero pulse position can be directly obtained by adjusting a relative position between the valve needle and the valve port and by using a flow meter. The flow meter is connected in a connecting pipe of the electronic expansion valve firstly, and the turning of the valve needle is controlled and a relative position between the valve needle and the valve port at the zero pulse is debugged, so as to allow the electronic expansion valve to have a certain initial flow. Thus, for the electronic expansion valve according to the present application, the flow accuracy at the zero pulse merely depends on a test accuracy of the flow meter and is not relevant to the manufacture accuracy of the valve needle and valve port, which can greatly improve the consistency of the zero pulse flow.
(30) Since the section diameter D1 of the valve needle 21 in the first plane N1 (the largest diameter of the second valve needle conical surface) is larger than the section inner diameter D2 of the valve port 22 in the second plane N2 (an inner diameter of the straight section portion of the valve port). Theoretically, D1 can be designed to be infinitely approximate to D2. In other words, a gap between the valve needle and the valve port at the zero pulse can be infinitely reduced, that is, the zero pulse flow can be set to be infinitely small, which is especially suitable for some special refrigerating systems, for example, a R32 refrigerant, a refrigerator and a water heater, thus can enlarge the usage range of the electronic expansion valve.
(31) For improving the consistency of the zero pulse flow, an angle of the second valve needle conical surface 213 can be set to be less than 15 degrees. If the angle is too large, inconsistency of the zero pulse flow can be increased. As shown in
(32) For the electronic expansion valve according to this embodiment, the flow curve does not contain a section in which a flow value is constant. Therefore, the flow can be adjusted by making full use of a small pulse section, and thus an adjusting range of the electronic expansion valve is enlarged. When the valve needle is in a fully closed condition, the valve needle is not in contact with the valve port, thereby avoiding an abrasion of the valve needle and the valve port.
(33) Other embodiments of the present application will be described hereinafter in conjunction with
Embodiment 2
(34) Reference is made to
(35) In this embodiment, a valve port 22 has the same structure as the first embodiment, including a first valve port conical surface 221, a straight section portion 222 and a second valve port conical surface 223, which are arranged in sequence. The straight section portion 222 is generally cylindrical shaped, and both the first valve port conical surface 221 and the second valve port conical surface 223 extend in a direction away from the axial direction of the straight section portion 222 and have an inner diameter increased gradually, thus forming an inner conical surface shape. A boundary line is formed at a boundary between the first valve port conical surface 221 and the straight section portion, and a plane where the boundary line is located is defined as a second plane N2.
(36) A valve needle 31 includes a main body portion 311 and a first conical surface portion 312 connected to the main body portion 311, and the largest diameter of the first conical surface portion 312 is larger than an inner diameter of the straight section portion 222. At a zero pulse position, an intersecting surface of the second plane N2 and the valve needle 31 is located at the first conical surface portion 312.
(37) The method for adjusting a zero pulse position in this embodiment is the same as that in the first embodiment, which is not described herein.
Embodiment 3
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(39) In this embodiment, a valve needle 21 has the same structure as the first embodiment, including a main body section 211 connected to a lead screw, a first valve needle conical surface 212 connected to the main body section 211 and a second valve needle conical surface 213 connected to the first valve needle conical surface 212. A third valve needle conical surface 214 can be arranged according to the requirement of flow adjustment.
(40) A valve port 32 is a straight section portion 321 which is generally hollow cylindrical shaped, no conical surface portion is arranged, and the largest diameter of the second valve needle conical surface 213 is larger than an inner diameter of the straight section portion 321. A top of the valve port 32 defines a second plane N2, and an intersecting surface of the second plane N2 and the valve needle 21 is on the second valve needle conical surface 213 of the valve needle 21. In this embodiment, the method for adjusting a zero pulse position is the same as that in the first embodiment, which is not described herein.
Embodiment 4
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(42) In this embodiment, a valve needle 21 has the same structure as the first embodiment, including a main body section 211 connected to a lead screw, a first valve needle conical surface 212 connected to the main body section 211 and a second valve needle conical surface 213 connected to the first valve needle conical surface 212.
(43) A valve port 42 includes a straight section portion 421 which is generally hollow cylindrical shaped, and a conical surface portion 422 arranged adjacent to the straight section portion 421. An inner diameter of the straight section portion 421 is smaller than the largest diameter of the second valve needle conical surface portion 213. A top of the straight section portion 421 defines a second plane N2, and an intersecting surface of the second plane N2 and the valve needle 21 is on the second valve needle conical surface 213 of the valve needle 21.
Embodiment 5
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(45) In this embodiment, a valve port 32 has the same structure as that in the third embodiment, and is a straight section portion 321 which is generally hollow cylindrical shaped, no conical surface portion is provided, and a top of the valve port defines a second plane N2 in this embodiment. A valve needle 31 has the same structure as that in the second embodiment, including a main body portion 311 and a first conical surface portion 312 connected to the main body portion 311, and the largest diameter of the first conical surface portion 312 is larger than an inner diameter of the straight section portion 321.
(46) At a zero pulse position, an intersecting surface of the second plane N2 and the valve needle 31 is on the first conical surface portion 312. An intersecting surface of the second plane N2 and the valve needle 21 is on the second valve needle conical surface 213 of the valve needle 21.
Embodiment 6
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(48) Having the same structure as that in the fourth embodiment, a valve port 42 includes a straight section portion 421 which is generally hollow and cylindrical shaped and a conical surface portion which is arranged adjacently to the straight section portion 421, and a top of the straight section portion 421 defines a second plane N2 in this embodiment.
(49) Having the same structure as that in the second embodiment, a valve needle 31 includes a main body portion 311 and a first conical surface portion 312 connected to the main body portion 311, and the largest diameter of the first conical surface portion 312 is larger than an inner diameter of the straight section portion 421. An intersecting surface of the second plane N2 and the valve needle 21 is on the second valve needle conical surface 213 of the valve needle 21.
(50) It should be supplementally explained that, in the above embodiments, a bottom end of the valve needle is further provided with an end portion which is cone shaped and is configured to control whether an inflection point exists between an X1 pulse and an X2 pulse in the flow curve as shown in
(51) Reference is made to
(52) It should be noted that, in the present application, the mating structure of the valve needle and the valve port in the conventional technology is improved. Other components of the electronic expansion valve, such as the magnet rotor, the lead screw, the nut, the stopping device and so on can adopt the structures in the conventional technology or can adopt other electronic expansion valve structures which can realize the same functions. The structures of the above components are not limited by the present application, and based on the technical solutions according to the present application, those skilled in the art can apply the technical solutions to the structures of all types of electronic expansion valves.
(53) For facilitating the description of the technical solution of the present application, a component having the same structure as a component in the conventional technology uses the same reference number.
(54) As shown in
(55) A taper angle 1 of the first valve port conical surface 221 is set to be within a range of 5020. In the case that the taper angle is too small, the largest flow of the product may be adversely affected. In the case that the taper angle is too large, the noise reduction effect in the present application is not remarkable.
(56) In an electronic expansion valve which is fully closed and allows no flow (that is, the valve needle contacts with a valve port to make the electronic expansion be in a closed state and there is no fluid flowing out), the taper angle of first valve port conical surface 221 is further limited to range from 50 to 70. This is because that a too small taper angle may result in a self-locking phenomenon between the valve needle and the valve port, which may adversely affect the action performance of the electronic expansion valve.
(57) A taper angle 2 of the second valve port conical surface 223 is set to be within a range of 3620. If the taper angle is too large, the noise reduction effect is too poor. If the taper angle is too small, the largest diameter of the second valve port conical surface 223 having the same length maybe too small and has a too large difference from an inner diameter of the connecting pipe, thus may still causing a refrigerant noise.
(58) In addition, referring to
(59) For further reducing the noise generated by the fluid, the valve seat 16 is provided with a first chamber F1 and a second chamber F2. The first chamber F1 is generally hollow and cylinder shaped and has an inner diameter which may be set to be equal to the largest inner diameter of the first valve port conical surface 221, so that a conical chamber formed by the first chamber F1 and the first valve port conical surface 221 is smoothly transited and noise generated when the fluid flows between the two chambers can be decreased.
(60) Furthermore, the second chamber F2 is arranged at a lateral side of the valve seat 16 and has an axis coincident with a center axis of the first connecting pipe 14. In the case that the fluid flows into the electronic expansion valve via the first connecting pipe 14, the fluid flows through the second chamber F2, enters an inner chamber of the valve seat 16, and then flows through the valve port 17 to flow into the second connecting pipe 15.
(61) In this embodiment, an inner diameter D1 of the first chamber F1 is set to be approximately equal to an inner diameter D2 of the second chamber F2, and a cross sectional area S1 of the first chamber F1 and a cross sectional area S2 of the straight section portion 222 of the valve port meet the relationship: 2S1/S25.
(62) A height d1 of the first valve port conical surface 221 can be set to be approximately equal to a height d3 of the second valve port conical surface 223, and a ratio between, the height d1 or the height d3, and a height d2 of the straight section portion 222 meet the following relationships: 2d1/d210, or 2d3/d210.
(63) If the height of the first valve port conical surface 221 is too small, the noise reduction effect is not obvious, and if this height is further increased, the noise reduction effect may not be improved linearly while the manufacturing cost may sharply increase.
(64) In this embodiment, during the process of the valve needle leaving the valve port and reaching a fully opened state, as shown in
(65) The electronic expansion valve provided by the present application is described in detail hereinbefore. The principle and the embodiments of the present application are illustrated herein by specific examples. The above description of examples is only intended to help the understanding of the method and the spirit of the present application. It should be noted that, for those skilled in the art, many modifications and improvements may be made to the present application without departing from the principle of the present application, and these modifications and improvements are also deemed to fall into the protection scope of the present application defined by the claims.