Floating, yawing spar current/tidal turbine
10294917 ยท 2019-05-21
Assignee
Inventors
Cpc classification
F05B2240/916
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/913
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/507
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B17/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2270/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03B13/264
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/912
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2210/404
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2240/93
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05B2260/503
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B63B2021/505
PERFORMING OPERATIONS; TRANSPORTING
International classification
F03B17/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present invention describes a floating yawing spar buoy current/tidal turbine. The spar includes a spreader above the rotor(s) with the spreader tips connected to fore and aft cable yokes that transition to opposing mooring lines connected to anchors on the seabed. The spreader comprises a yaw motor, which drives gears that engage with a ring gear fixed to the outer perimeter of the spar.
Claims
1. A current or tidal turbine comprising: a floating spar buoy, the floating spar buoy including a keel at a bottom end; a spreader disposed on the floating spar buoy, wherein the spreader comprises outer end connection points for attaching one or more mooring lines connected to one or more anchors; and a turbine with a drivetrain and generator disposed on the floating spar buoy for converting current or tidal flow into electricity.
2. The current or tidal turbine of claim 1, further comprising a rotor or a plurality of rotors operating within a rotor plane and a yaw motor in the spreader to react against the floating spar buoy and turbine, to effect yawing about a vertical axis so that the rotor plane faces a current or tidal flow, wherein the spreader is stationary.
3. The current or tidal turbine of claim 2, further comprising a current or tidal flow direction sensor that activates the yaw motor in response to a change in current or tidal flow direction.
4. The current or tidal turbine of claim 2, wherein the keel extends to a bottom sweep of the rotor plane.
5. The current or tidal turbine of claim 1, wherein the keel comprises a winch attached to a vertical mooring line.
6. The current or tidal turbine of claim 5, wherein the keel includes a ballast tank.
7. The current or tidal turbine of claim 6, wherein the current or tidal turbine floats in a horizontal plane during towing to an operating site.
8. The current or tidal turbine of claim 7, wherein flooding of the ballast tank and activation of the winch draws the keel down below a waterline and rotates the floating spar into a vertical position.
9. The current or tidal turbine of claim 5, wherein an operating depth of the current or tidal turbine is adjusted through the winch, ballast in the floating spar buoy, and current drag on the rotor.
10. The current or tidal turbine of claim 1, wherein the floating spar buoy includes a hatch at a top end and internal ladders to permit serviceman access to a drivetrain of the turbine.
11. The current or tidal turbine of claim 1, wherein the floating spar buoy and turbine rotate (yaw) relative to the spreader to face a current flow.
12. A current or tidal turbine comprising: a cylindrical floating spar, a turbine drivetrain attached to the cylindrical floating spar, the turbine drivetrain comprising a main shaft on which a rotor is mounted, a flow direction sensor for sensing a direction of water flow across the cylindrical floating spar, a spreader above the turbine, and a yaw motor to position the rotor in the sensed direction of water flow.
13. The current or tidal turbine of claim 12, wherein in operation of the turbine drivetrain, the cylindrical floating spar floats vertically with its top above a water line and its bottom below the water line, with a center of gravity of the current or tidal turbine located below its center of buoyancy.
14. The current or tidal turbine of claim 12, wherein the spreader comprises lateral ends fixing fore and aft cable yokes to restrain the spreader in a fixed position about a vertical axis.
15. The current or tidal turbine of claim 14, wherein the fore and aft cable yokes fix a position of the spreader and attach to mooring lines connected to anchors on a seabed.
16. The current or tidal turbine of claim 12, further comprising a winch at a bottom end of the spar, the winch attached to a mooring line extending to an anchor on a seabed.
17. The current or tidal turbine of claim 12, wherein the spreader is fixed in position and houses the yaw motor and further comprising driving gears engaging a ring gear fixed to an outer perimeter of the spar.
18. The current or tidal turbine of claim 17, wherein the flow direction sensor activates the yaw motor in the spreader to yaw the cylindrical floating spar and turbine drivetrain to face the water flow.
19. The current or tidal turbine of claim 12, wherein the turbine comprises variable pitch blades.
20. The current or tidal turbine of claim 12, wherein the turbine is serviced by entrance of repair personnel through a hatch on the spar and a decent on ladders internal to the spar.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) For a more complete understanding of the present invention, the objects and advantages thereof, reference is now made to the ensuing descriptions taken in connection with the accompanying drawings briefly described as follows.
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DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(18) Preferred embodiments of the present invention and their advantages may be understood by referring to
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(20) As shown, the system 100 includes five turbines 110A-E; however any number (greater than one) of turbines 110 with respective spar/towers 120A-E may be implemented. In operation, the turbines 110A-E are located subsurface near the base of the towers 120A-E and horizontal wing 140. This permits the center of gravity of the system 100 to be located in the bottom one-third of the spar/towers 120A-E near the wing 140, while the center of buoyancy is located in the top third of the spar/towers 120A-E below the water line and near the truss structure 130. When in operating position, the entire system 100 floats vertically, with respect to the spar/towers, and appears as a horizontal ladder floating with one side above the water surface. In an embodiment of the invention, the turbines 110A-E and spar/towers 120A-E are modular, which enables the system 100 to provide added turbine capacity by lengthening the truss 130 and the bottom wing 140. The turbines 110A-E may be located at the same relative height along the towers 120A-E or at different heights for added capacity per unit length of the frame.
(21) As further discussed below, a turbine 110 may be moved coaxially up and down a respective spar/tower 120 along a track 125 by a motorized gear on the turbine base engaging with a linear gear along the track. Alternatively, the turbine may be moved coaxially up and down the spar/tower by cables and pulleys. Still alternatively, worm gears, hydraulic pistons, or other means may also be used to drive a turbine 110 along the track 125. The turbine track/drive is herein referred to as the elevator. The truss 130 may include an optional crane 160 that can move along the length of the truss 130 to raise and lower turbines 110A-E, remove the rotor, and handle other components. Power generated by the system 100 may be carried via a power cable 161 to an electrical transfer station 170, the implementation of which is apparent to one of ordinary skill in the art.
(22) In an embodiment of the invention, a turbine 110 may comprise fixed pitch blades or variable pitch blades. Blade spoilers may be optionally implemented to limit the amount of lift created by the blades. In an alternative embodiment of the invention, one or more of the turbines 120A-E may be located on a respective tower 120A-E downstream of the current flow.
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(25) The TRAKYAW system of
(26) TABLE-US-00002 Rotor Flow Exposure Degrees Off-Axis to Flow Direction 100% 0 98% 10 87% 20 71% 45
(27) This method of torque control benefits from using the yaw system for both yawing to squarely face the current to gain maximum current flow energy capture, while also providing a means of shedding current energy in excesses of the turbine's rated capacity. This is particularly important in tidal flows where the force of extreme flow speed must be mitigated to a productive and economic operation range for the turbine. Yawing out of the flow avoids variable pitch blades in a rotor prone to failures and high servicing requirements.
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(30) The TRAKYAW system responds when the flow direction sensor detects a deviation in current direction. The system controller energizes the yaw motors 410 to make a turbine yaw position adjustment upstream of the spar/tower. The TRAKYAW system positions the rotor in the flow much quicker than a passive yaw system, thereby generating power earlier, for overall higher production. This is to be contrasted with a passive yaw system which requires the forces of the flow to yaw the turbine 110, moving it to a downstream position (from the tower). Passive yawing where the rotor is downstream of its support structure can result in damaging cyclic loads, since the rotor blades experience substantial stream flow impedance (shadowing) from a spar/tower, twice on each revolution.
(31) The preceding TRACKYAW description applies to ocean current turbines operating in tidal flow regimes with periodic flow reversal. In areas where the current usually flows in steady direction with no flow reversal, there may be times when the current meanders and azimuth adjustments in the range of 20 for the rotors to face the current are required. Under these conditions, the 350 yawing of the individual turbines is not required and the yaw system function may be accomplished by changing the azimuth orientation of the frame as shown in
(32) Depth control of the current turbine system 100 is based on buoyancy of the towers 120A-E and hydrodynamic lift of the wing 140, offsetting the gravity force and downward force vector of the current creating drag on rotors and frame due to mooring to the ocean floor. The drag force from the current on the system 100, moored to the ocean floor has two force vectors: a horizontal (drag) force and a downward force. The downward force is compensated by the added volumetric displacement as the submerged portion of the spars/towers 120 increases, along with the hydrodynamic lift of the wing 140, resulting from the current. The greater the flow speed, the greater the wing lift to offset the downward force component. This balance of upward and downward forces maintains the current turbine system 100 within the operating range of depth for optimum performance.
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(34) The system 100 does not have a connection vessel floating on the surface creating unproductive drag across the current flow; rather, the turbine spar/towers 120A-E present the only ocean surface exposure, which due to their small volumetric displacement in a passing wave and the distance between the towers 120A-E, the hogging and sagging loads become minimal. The current turbine system 100 is designed to avoid loads caused by wave action. These specifically hogging and sagging loads of a surface vessel being lifted by a wave passing along its longitudinal center (hogging) or waves at each end of the wing resulting in reduced support at the center (sagging load). The current turbine system spar/towers extending through the ocean surface provide minimum exposure to wave slap loads.
(35) Current shear typically has the highest flow velocity at the surface, dropping to near zero at the ocean floor. A vessel floating on the surface at a cross angle to the current would require massive mooring and anchoring capacity due to drag along the length of the vessel. This not a problem with the current invention since the current turbine system 100 has only the spar/towers below the surface and the low drag wing 140 at the bottom of the spar/towers 120A-E. Therefore the principal drag of the system 100 is from the rotors thereby harnessing the power in the flow and reducing the mooring and anchoring structural requirements.
(36) In this reduced surface exposure design, the current turbine system 100 requires far less structural material and can be made much larger providing a cost competitive advantage. A major cost component of ocean current generating systems is the power cable to shore and the mooring and anchoring. Therefore it is advantageous to have more turbines per system that can utilize the same mooring and anchoring, along with a single power cable.
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(38) Located on the operations deck 350 of the truss 130 is an equipment cabin 610 containing electric power conditioning equipment (not shown), This equipment cabin 610 may also contain a hydrostatic motor (not shown) to drive an electric generator (not shown). In this embodiment of the invention, the low speed (RPM), high torque of the turbine, drives a hydrostatic pump (not shown) on a common shaft delivering high pressure hydraulic fluid to the hydrostatic motor driving the generator at high speed (RPM) for efficient power generation. Multiple turbine pumps may feed into a common manifold plumbed to the hydrostatic motor which drives the generator. The electric power is delivered from the generators via a submarine cable to a shore substation.
(39) In another embodiment of the invention, the equipment cabin 610 may also contain a reverse osmosis membrane bank (not shown) whereby the turbines 110A-E drive a sea water pump (not shown) delivering high pressure seawater to the reverse osmosis membrane bank for delivery of fresh water by pipeline connection to a shore receiving station.
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(42) Due to the multiple turbines in the embodiments discussed above, its structure may require wider quayside access and more vessels to deploy. Furthermore, the multiple interconnected rotors and tower require substantial structural mass to withstand the loads imposed by high wave states. This has led to the yawing spar tidal turbine design described below where the multiple tower frame structure is eliminated and a single spar and turbine, yawing against a stationary spreader on the spar, provides simplicity of structure, ease of deployment, resiliency to extreme sea state loads, and accessibility for operation and maintenance functions.
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(44) The turbine vessel 1230 comprises an upstream rotor 1232 having two or more fixed pitch blades or variable pitch blades 1234 (although only two are shown). The vessel 1230 contains drivetrain and generator (not shown) driven by the rotor 1232. Blade spoilers may be optionally implemented to limit the amount of lift created by the blades 1234. In response to a current or tidal flow, the blades 1234 rotate within the rotor plane producing rotation torque to drive a generator within the turbine vessel 1230, the implementation of which is apparent to one of ordinary skill in the art. Since currents generally flow faster near the surface, in slower flows the yawing spar turbine 1200 will operate closer to the surface, capturing the higher energy close to the surface. In an embodiment of the invention, the yawing, spar turbine 1200 passively adjusts its operating depth through rotor drag whereby higher flow speed results in more rotor drag driving spar and turbine deeper by the downward force vector of the mooring system. This results in the yawing spar turbine 1200 capturing more energy in a tidal flow by adjusting the operating depth to the turbine's rated capacity.
(45) In an embodiment of the invention, the spar 1210 and the turbine vessel 1230 are able to rotate (yaw) relative to stationary spreader 1220. Referring to
(46) In an embodiment of the invention, rotation/yawing of the spar 1210 along with the turbine 1230 is accomplished through one or more yaw motors (not shown) housed within the spreader 1220. Referring to
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(49) The invention has been described herein using specific embodiments for the purposes of illustration only. It will be readily apparent to one of ordinary skill in the art, however, that the principles of the invention can be embodied in other ways. Therefore, the invention should not be regarded as being limited in scope to the specific embodiments disclosed herein, but instead as being fully commensurate in scope with the following claims.