Shifting control method for hybrid vehicles

Abstract

The present disclosure relates to a shifting control method that improves driving stability by reducing roll-back of a vehicle during the process of shifting on an uphill slope. The shifting control method for a hybrid vehicle includes: determining a degree of roll-back of the vehicle on the basis of a change in the number of revolutions of a transmission input shaft, when power-off down-shifting into a lowest gear is requested; decreasing a disengaging clutch torque, increasing an engaging clutch torque, and increasing a motor torque so that the motor torque follows a desired motor torque, when the degree of roll-back is equal to or greater than a set value; synchronizing a motor speed with an engaging input shaft speed by decreasing the motor torque, when the disengaging clutch torque is equal to or less than a set torque; and finishing the shifting by increasing the motor torque when the synchronization is finished.

Claims

1. A shifting control method for a hybrid vehicle, the method comprising: a roll-back determining step in which when a power-off down-shifting into a lowest gear is requested, a controller determines a degree of roll-back of a vehicle on the basis of a change in a number of revolutions of a transmission input shaft; a motor torque increasing step in which when the degree of roll-back is equal to or greater than a set value, the controller decreases a disengaging clutch torque, increases an engaging clutch torque, and increases a motor torque so that the motor torque follows a desired motor torque; a synchronization control step in which when the disengaging clutch torque is equal to or less than a set torque, the controller synchronizes a motor speed with an engaging input shaft speed by decreasing the motor torque; and a shifting finishing step of finishing the power-off down-shifting by increasing the motor torque when the synchronization is finished.

2. The method of claim 1, wherein the roll-back determining step includes determining whether the number of revolutions of a disengaging input shaft that is rotated backward is equal to or greater than a set number of revolutions.

3. The method of claim 1, wherein the motor torque increasing step includes: linearly increasing the motor torque by adding a predetermined amount of torque to the motor torque in an immediately previous control cycle, and increasing the engaging clutch torque by adding the increase of the motor torque to the engaging clutch torque in the immediately previous control cycle.

4. The method of claim 1, wherein the synchronization control step includes determining a decrease of the motor torque based on the degree of roll-back of the vehicle, and decreasing the motor torque.

5. The method of claim 1, wherein the synchronization control step includes increasing the engaging clutch torque to a desired engaging clutch torque by adding a predetermined amount of torque to a transmission input torque.

6. The method of claim 1, wherein the motor torque is decreased before the lowest gear is engaged in response to the power-off down-shifting request to shift into the lowest gear.

Description

DRAWINGS

(1) In order that the disclosure may be well understood, there will now be described various forms thereof, given by way of example, reference being made to the accompanying drawings, in which:

(2) FIG. 1 is a diagram schematically showing the entire configuration of a hybrid vehicle equipped with a DCT that can be applied to the present disclosure;

(3) FIG. 2 is a flowchart illustrating the flow of shifting control in one form of the present disclosure; and

(4) FIG. 3 is a diagram illustrating the operation state during shifting control in one form of the present disclosure.

(5) The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.

DETAILED DESCRIPTION

(6) The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.

(7) The present disclosure can be applied to a hybrid vehicle equipped with a DCT, as shown in FIG. 1.

(8) Referring to the figures, an engaging clutch and a disengaging clutch of two clutches of a DCT are indicated by CL1 and CL2, respectively, an engaging clutch actuator and a disengaging clutch actuator for engaging and disengaging the clutches are indicated by CLA1 and CLA2, respectively, and an engaging input shaft and a disengaging input shaft are indicated by INPUT1 and INPUT2, respectively.

(9) However, this is only for helping convenience of understanding the present disclosure, and the engagement and the disengagement may be changed, depending on which clutch is the clutch engaged with the current gear and which clutch will be engaged with a desired gear.

(10) A shifting control method of a hybrid vehicle of the present disclosure may include a roll-back determining step, a motor torque increasing step, a synchronization control step, and a shifting finishing step.

(11) Referring to FIGS. 2 and 3 to describe the present disclosure in detail, first, in the roll-back determining step, when there is a request for power-off down-shifting into the lowest gear, a controller C can determine the amount of roll-back of a vehicle on the basis of a change in the number of revolutions of a transmission input shaft.

(12) The power-off down-shifting means shifting into a lower gear from the current gear in accordance with a shifting pattern without a driver pressing down the accelerator pedal.

(13) In detail, for the degree of roll-back, it is possible to determine whether the number of revolutions of the disengaging input shaft that is rotated backward is a set number of revolutions or more.

(14) For example, it is possible to determine whether the number of revolutions of the disengaging input shaft exceeds 50 RPM in the process of shifting down into the first gear from the second gear immediately before stopping a vehicle that is being driven forward on an uphill slope.

(15) In the motor torque increasing step, the degree of roll-back is equal to or greater than a predetermined value, and the controller C can increase motor torque so that the motor torque follows desired motor torque by decreasing the disengaging clutch torque and by increasing the engaging clutch torque.

(16) For example, when an instruction to shift down is given, a profile of desired motor torque can be produced on the basis of various signals that are inputted in the shifting, in which when the first gear is engaged, motor torque can be increased to follow the desired motor torque, and the engaging clutch torque and the disengaging clutch torque can be controlled to cross each other.

(17) To this end, before the lowest gear is engaged in response to the request to shift into the lowest gear, it is possible to decrease the motor torque close to 0 Nm, so it is possible to increase the motor torque in the motor torque increasing step.

(18) That is, regenerative braking is performed immediately until down-shifting is performed into the second gear from the first gear, but when the down-shifting is entered without the motor torque, which has been increased or decreased, the motor torque is transmitted to the even-numbered gears including the second gear and these gears are instantaneously reversed from the backward direction to the forward direction, so gear backlash noise is produced. Accordingly, the motor torque is decreased to reduce the noise.

(19) In the synchronization control step, when the disengaging clutch torque is equal to or less than a set torque, the controller C can synchronize the motor speed with the engaging input shaft speed by decreasing the motor torque.

(20) For example, in the motor torque increasing step, when the disengaging clutch torque is dropped to 0 Nm or less, the motor torque is rapidly decreased.

(21) Accordingly, as the motor speed drops, slip of the disengaging input shaft speed and the motor speed increase, and thus, the motor speed can be synchronized with the engaging input shaft speed.

(22) In the shifting finishing step, when the synchronization is finished, it is possible to increase the motor torque and finish shifting. For example, the motor torque can be linearly increased to follow the desired motor torque.

(23) According to this configuration, when a vehicle is pulled backward due to insufficient power on an uphill slope in the process of down-shifting from the second gear to the first gear immediately before the vehicle is stopped, the power from the motor M is controlled to be maximally transmitted to the driving wheels by increasing again the power of the motor M and synchronizing the motor speed.

(24) Accordingly, roll-back of the vehicle in the process of shifting on an uphill slope is reduced, so stable driving of the vehicle is provided and braking force is improved, and accordingly, the marketable quality of the vehicle is improved.

(25) Further, in the motor increasing step of the present disclosure, the motor torque and the engaging clutch torque can be increased by adding a predetermined amount of torque, respectively.

(26) For example, it is possible to linearly increase the motor torque by adding a predetermined amount of torque (1 Nm/10 ms) to the motor torque (t1) in the immediately previous control cycle.

(27) Motor torque (Tm)=Motor torque (t1) in immediately previous control cycle+Ramp up torque (1 Nm/10 ms)

(28) Further, it is possible to increase the engaging clutch torque by adding a predetermined amount of torque (1 Nm/10 ms), which is the increase of the motor torque, to the engaging clutch torque (t1) in the immediately previous control cycle.

(29) Engaging clutch torque (Tc)=Engaging clutch torque (t1) in immediately previous control cycle+Ramp up torque (1 Nm/10 ms)

(30) That is, it is possible to increase the engaging clutch torque as much as the increase of the motor torque.

(31) Further, in the synchronization control step, it is possible to determine the amount of decrease of the motor torque depending on the degree of roll-back of the vehicle and to reduce the motor torque.

(32) Further, in the synchronization control step, it is possible to increase the engaging clutch torque to the desired engaging clutch torque by increasing the transmission input torque by a predetermined amount (0.4 Nm/10 ms).

(33) Engaging clutch torque (Tc)=Transmission input torque+Ramp up torque (0.4 Nm/10 ms)

(34) That is, it is possible to determine the amount of decrease of the motor torque such that the larger the degree of roll-back, the more the motor torque decreases, and to control the motor torque.

(35) Accordingly, the more the vehicle is pulled backward, the more quickly the motor speed is synchronized with the engaging input shaft speed, so the power from the motor M is more quickly transmitted to the driving wheels and thus the vehicle is pulled backward as little as possible.

(36) Hereinafter, a shifting control process in one form of the present disclosure is described.

(37) Referring to FIGS. 2 and 3, when power-off down-shifting into the first gear from the second gear is requested, it is determined whether the disengaging input shaft having the second gear thereon rotates backward with a number of revolutions over 50 RPM (S10).

(38) When the disengaging input shaft rotates backward with the number of revolutions over 50 RPM, as the result of determination in S10, the motor torque is decreased to reduce noise/vibration (S20).

(39) Next, it is determined whether the first gear is engaged (S30), and when the first gear is engaged, the disengaging clutch torque is decreased and the engaging clutch torque is increased to cross each other and the motor torque is increased by a predetermined amount (S40).

(40) Next, it is determined whether the disengaging clutch torque is 0 Nm or less (S50), and when the disengaging clutch torque is 0 Nm or less, as the result of determination in S50, the amount of decrease of the motor torque is determined based on the degree of roll-back of the vehicle and the motor torque is decreased. Accordingly, the motor torque can be dropped and synchronized with the engaging input shaft speed (S60).

(41) Thereafter, it is determined whether the motor speed is synchronized with the engaging input shaft speed (S70) and, when the synchronization is finished, the motor torque is increased again (S80) and shifting can be finished.

(42) As described above, in one form of the present disclosure, roll-back of a vehicle is reduced by increasing the power from a motor and synchronizing the motor in the process of shifting into the first gear from the second gear on an uphill slope, whereby driving stability of the vehicle is provided and braking force is improved, so the merchantable quality of the vehicle is improved.

(43) Although an exemplary form of the present disclosure has been described for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the present disclosure.