Engine disconnect clutches having torque converter feed-through activation for vehicle powertrains
10293674 ยท 2019-05-21
Assignee
Inventors
Cpc classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60K2006/4825
PERFORMING OPERATIONS; TRANSPORTING
F16H41/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D25/0638
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Y2400/426
PERFORMING OPERATIONS; TRANSPORTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
F16D13/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D33/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/40
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60K6/387
PERFORMING OPERATIONS; TRANSPORTING
B60K6/36
PERFORMING OPERATIONS; TRANSPORTING
F16D25/0638
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16D13/52
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Presented are engine disconnect clutches, methods for making/using such clutch devices, and vehicles with an engine that is coupled to/decoupled from a transmission and motor via a disconnect clutch. A vehicle includes a transmission with an input shaft connected with a transmission gearing arrangement, and an output shaft connecting the gearing arrangement with the vehicle's wheels. A torque converter pump housing drivingly connects to the vehicle's traction motor. A turbine is mounted inside the pump housing in fluid communication with an impeller. A turbine shaft connects the turbine to the transmission's input shaft. A clutch hub of a disconnect clutch drivingly connects to the vehicle's engine and selectively attaches to the pump housing. The disconnect clutch selectively connects the engine to the motor and transmission by drawing oil from the transmission's oil sump, through a turbine shaft channel and a pump housing port, and into a clutch hub cavity.
Claims
1. A drivetrain for a motor vehicle, the motor vehicle including multiple road wheels, an engine, and an electric motor, the engine and electric motor each being operable to drive at least one of the road wheels to thereby propel the motor vehicle, the drivetrain comprising: a transmission including an oil sump, a gearing arrangement, a transmission input shaft connected with the gearing arrangement, and a transmission output shaft configured to drivingly connect the gearing arrangement with the at least one of the road wheels; a torque converter including a pump housing defining therethrough a first port and configured to drivingly connect to the motor, an impeller attached to the pump housing, a turbine mounted inside the pump housing in fluid communication with the impeller, and a turbine shaft defining a first channel and drivingly connecting the turbine to the transmission input shaft; and an engine disconnect clutch including a clutch hub and a clutch flange projecting from the clutch hub, the clutch hub being configured to drivingly connect to the engine, the clutch flange being configured to selectively attach to the pump housing, the clutch hub including a cavity fluidly connected to the first channel in the turbine shaft via the first port in the pump housing, the engine disconnect clutch being selectively activated, to thereby connect the engine to the motor and transmission, by receiving oil from the transmission oil sump, through the first channel and the first port, and into the cavity of the clutch hub.
2. The drivetrain of claim 1, further comprising a motor support hub configured to seat thereon the motor, the motor support hub including a piston chamber, a piston disposed in the piston chamber, and a first conduit fluidly connecting the piston chamber to the cavity of the clutch hub, wherein selectively activating the engine disconnect clutch further includes transmitting oil from the cavity, through the first conduit, into the piston chamber to thereby transition the piston towards the clutch flange to an activated position.
3. The drivetrain of claim 2, wherein the engine disconnect clutch includes a second port defined through a cylindrical wall of the clutch hub and fluidly connecting the cavity of the clutch hub to the first conduit of the motor support hub.
4. The drivetrain of claim 2, wherein the motor support hub is rotatably mounted on the clutch hub and rigidly attached to the pump housing.
5. The drivetrain of claim 2, further comprising a plurality of friction plates mounted to one of the motor support hub or the clutch flange, and a plurality of reaction plates mounted to the other of the motor support hub or the clutch flange, wherein filling the piston chamber causes the piston to press against and frictionally engage the friction plates and the reaction plates.
6. The drivetrain of claim 2, wherein the motor support hub further includes a piston dam configured to abut and thereby limit a travel distance of the piston.
7. The drivetrain of claim 6, wherein the motor support hub defines a dam chamber between the piston dam and the piston, and a second conduit fluidly connecting the dam chamber to a secondary passage fluidly connected to the oil sump, wherein the engine disconnect clutch is selectively deactivated to disconnect the engine from the motor and transmission by transmitting oil from the oil sump, through the second conduit, and to the dam chamber to thereby transition the piston away from the clutch flange to a deactivated position.
8. The drivetrain of claim 6, wherein the motor support hub further includes a return spring biasing the piston away from the piston dam towards a deactivated position.
9. The drivetrain of claim 1, wherein the torque converter further includes a tubular stator shaft with an internal bore receiving therethrough the turbine shaft, the turbine shaft including a third port fluidly connecting the first channel with the internal bore, wherein selectively activating the engine disconnect clutch further includes drawing oil from the oil sump, through the internal bore of the tubular stator shaft, and into the first channel of the turbine shaft.
10. The drivetrain of claim 9, wherein the torque converter further includes a stator mounted on the tubular stator shaft and interposed between the impeller and the turbine, and wherein the turbine is mounted on the turbine shaft.
11. The drivetrain of claim 1, wherein the pump housing includes an engine-facing pump cover configured to drivingly connect to the motor, a transmission-facing pump shell rigidly attached to the pump cover and the impeller, and a front cap rigidly attached to the pump cover, the front cap seating thereon the clutch hub and defining therethrough the first port.
12. The drivetrain of claim 1, further comprising a first rotational damper assembly mounted on the clutch hub of the engine disconnect clutch, the first rotational damper assembly being configured to rotatably mount thereon a flex plate of the engine.
13. The drivetrain of claim 1, further comprising a second rotational damper assembly mounted on the turbine shaft inside the pump housing of the torque converter, the second rotational damper assembly being rigidly mounted to the turbine.
14. The drivetrain of claim 1, wherein the transmission includes a wet housing and a bell housing attached to one end of the wet housing to define therein a fluid chamber, the wet housing storing therein the gearing arrangement, and the bell housing storing therein the torque converter, and wherein the engine disconnect clutch is configured to position between the torque converter and the engine.
15. A hybrid electric vehicle comprising: a vehicle body with a plurality of road wheels attached to the vehicle body; an internal combustion engine (ICE) assembly attached to the vehicle body, the ICE assembly including a crankshaft configured to output torque generated by the ICE assembly; a traction motor attached to the vehicle body, the traction motor including a motor support hub configured to output torque generated by the traction motor; a multi-speed power transmission attached to the vehicle body and including a transmission housing with an oil sump storing therein transmission oil, a gearing arrangement stored inside the transmission housing, a transmission input shaft connected with the gearing arrangement, and a transmission output shaft drivingly connecting the transmission gearing arrangement with at least one of the road wheels; a hydrodynamic torque converter attached to the transmission housing and including a pump housing drivingly connected to the motor support hub, an impeller attached to the pump housing, a turbine mounted inside the pump housing in fluid communication with the impeller, and a turbine shaft drivingly connecting the turbine to the transmission input shaft, the pump housing defining therethrough a first port, and the turbine shaft defining therein a first channel fluidly connected to the first port and the transmission oil sump; and an engine disconnect clutch including a clutch hub drivingly connected to the ICE assembly, and a clutch flange rigidly attached to the clutch hub and selectively rigidly attachable to the pump housing, the clutch hub including a cavity fluidly connected to the first channel in the turbine shaft via the first port in the pump housing, the engine disconnect clutch being selectively activated to connect the ICE assembly to the traction motor and the power transmission by drawing oil from the transmission oil sump, through the first channel and the first port, and into the cavity of the clutch hub.
16. A method of assembling a drivetrain for a motor vehicle, the motor vehicle including multiple road wheels, an engine, and an electric motor, the engine and electric motor each being operable to drive at least one of the road wheels to thereby propel the motor vehicle, the method comprising: providing a transmission with an oil sump, a gearing arrangement, a transmission input shaft connected with the gearing arrangement, and a transmission output shaft; drivingly connecting the transmission gearing arrangement with the at least one of the road wheels via the transmission output shaft; providing a torque converter with a pump housing defining therethrough a first port, an impeller attached to the pump housing, a turbine mounted inside the pump housing in fluid communication with the impeller, and a turbine shaft defining a first channel; drivingly connecting the pump housing to the motor; drivingly connecting the turbine to the transmission input shaft via the turbine shaft; providing an engine disconnect clutch including a clutch hub and a clutch flange projecting from the clutch hub and configured to selectively attach to the pump housing, the clutch hub including a cavity; drivingly connecting the clutch hub to the engine; and fluidly connecting the cavity of the clutch hub to the first channel in the turbine shaft via the first port in the pump housing, wherein the engine disconnect clutch is selectively activated to connect the engine to the motor and transmission by drawing oil from the transmission oil sump, through the first channel and the first port, and into the cavity of the clutch hub.
17. The method vehicle of claim 16, further comprising: providing a motor support hub including a piston chamber, a piston disposed in the piston chamber, and a first conduit fluidly connecting the piston chamber to the cavity of the clutch hub; and mounting the motor on the motor support hub, wherein selectively activating the engine disconnect clutch further includes transmitting oil from the cavity, through the first conduit, and into the piston chamber to thereby transition the piston towards the clutch flange to an activated position.
18. The method vehicle of claim 17, wherein the engine disconnect clutch includes a second port defined through a cylindrical wall of the clutch hub and fluidly connecting the cavity of the clutch hub to the first conduit of the motor support hub.
19. The method vehicle of claim 17, wherein the motor support hub defines a dam chamber between a piston dam and the piston, and a second conduit fluidly connecting the dam chamber to a secondary passage fluidly connected to the oil sump, wherein the engine disconnect clutch is selectively deactivated to disconnect the engine from the motor and transmission by transmitting oil from the oil sump, through the second conduit, and to the dam chamber to thereby transition the piston away from the clutch flange to a deactivated position.
20. The method vehicle of claim 16, wherein the torque converter further includes a tubular stator shaft with an internal bore receiving therethrough the turbine shaft, the turbine shaft including a third port fluidly connecting the first channel with the internal bore, wherein selectively activating the engine disconnect clutch further includes drawing oil from the oil sump, through the internal bore of the tubular stator shaft, and into the first channel of the turbine shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3) The present disclosure is amenable to various modifications and alternative forms, and some representative embodiments are shown by way of example in the drawings and will be described in detail herein. It should be understood, however, that the novel aspects of this disclosure are not limited to the particular forms illustrated in the above-enumerated drawings. Rather, the disclosure is to cover all modifications, equivalents, combinations, subcombinations, permutations, groupings, and alternatives falling within the scope of this disclosure as encompassed by the appended claims.
DETAILED DESCRIPTION
(4) This disclosure is susceptible of embodiment in many different forms. Representative embodiments of the disclosure are shown in the drawings and will herein be described in detail with the understanding that these embodiments are provided as an exemplification of the disclosed principles, not limitations of the broad aspects of the disclosure. To that extent, elements and limitations that are described, for example, in the Abstract, Introduction, Summary, and Detailed Description sections, but not explicitly set forth in the claims, should not be incorporated into the claims, singly or collectively, by implication, inference or otherwise.
(5) For purposes of the present detailed description, unless specifically disclaimed: the singular includes the plural and vice versa; the words and and or shall be both conjunctive and disjunctive; the words any and all shall both mean any and all; and the words including, containing, comprising, having, and the like, shall each mean including without limitation. Moreover, words of approximation, such as about, almost, substantially, approximately, and the like, may be used herein in the sense of at, near, or nearly at, or within 0-5% of, or within acceptable manufacturing tolerances, or any logical combination thereof, for example. Lastly, directional adjectives and adverbs, such as fore, aft, inboard, outboard, starboard, port, vertical, horizontal, upward, downward, front, back, left, right, etc., may be with respect to a motor vehicle, such as a forward driving direction of a motor vehicle when the vehicle is operatively oriented on a normal driving surface.
(6) Referring now to the drawings, wherein like reference numbers refer to like features throughout the several views, there is shown in
(7) The representative vehicle powertrain system is shown in
(8) The ICE assembly 12 operates to propel the vehicle 10 independently of the motor 14, e.g., in an engine-only operating mode, or in cooperation with the motor 14, e.g., in a motor-boost operating mode. In the example depicted in
(9)
(10) Power transmission 16 can use differential gearing 24 to achieve selectively variable torque and speed ratios between transmission input and output shafts 17 and 19, respectively, e.g., while sending all or a fraction of its power through the variable elements. One form of differential gearing is the epicyclic planetary gear arrangement. Planetary gearing offers the advantage of compactness and different torque and speed ratios among all members of the planetary gearing subset. Traditionally, hydraulically actuated torque establishing devices, such as clutches and brakes (the term clutch used to reference both clutches and brakes), are selectively engageable to activate the aforementioned gear elements for establishing desired forward and reverse speed ratios between the transmission's input and output shafts. While envisioned as an 8-speed automatic transmission, the power transmission 16 may optionally take on other suitable configurations, including Continuously Variable Transmission (CVT) architectures, automated-manual transmissions, etc.
(11) As indicated above, ECU 25 is constructed and programmed to govern, among other things, operation of the engine 12, motor 14, transmission 16, TC 18, and clutch 28. Control module, module, controller, control unit, electronic control unit, processor, and any permutations thereof may be defined to mean any one or various combinations of one or more of logic circuits, Application Specific Integrated Circuit(s) (ASIC), electronic circuit(s), central processing unit(s) (e.g., microprocessor(s)), and associated memory and storage (e.g., read only, programmable read only, random access, hard drive, tangible, etc.)), whether resident, remote or a combination of both, executing one or more software or firmware programs or routines, combinational logic circuit(s), input/output circuit(s) and devices, appropriate signal conditioning and buffer circuitry, and other components to provide the described functionality. Software, firmware, programs, instructions, routines, code, algorithms and similar terms may be defined to mean any controller executable instruction sets including calibrations and look-up tables. The ECU may be designed with a set of control routines executed to provide the desired functions. Control routines are executed, such as by a central processing unit, and are operable to monitor inputs from sensing devices and other networked control modules, and execute control and diagnostic routines to control operation of devices and actuators. Routines may be executed in real-time, continuously, systematically, sporadically and/or at regular intervals, for example, each 100 microseconds, 3.125, 6.25, 12.5, 25 and 100 milliseconds, etc., during ongoing vehicle use or operation. Alternatively, routines may be executed in response to occurrence of an event during operation of the vehicle 10.
(12)
(13) The impeller 36, also referred to in the art as pump, is situated in serial power-flow fluid communication with the turbine 38. Interposed between the impeller 36 and turbine 38 is a stator 40 that selectively alters fluid flow returning from the turbine 38 to the impeller 36 such that returning fluid aids, rather than impedes, rotation of the impeller 36. The transfer of engine torque from the crankshaft 13 to the turbine 38via the TC pump cover 48, shell 46 and impeller 36is through stirring excitation of hydraulic fluid, such as transmission oil, in the TC's internal fluid chamber. More specifically, rotation of the impeller's blades 45, retained between the pump shell 46 and an inner shroud 47, causes hydraulic fluid to be directed toroidally outward toward the turbine 38. When this occurs with sufficient force to overcome the inertial resistance to rotation, the turbine's blades 49, which are coaxially oriented with the impeller blades 45 and retained between the inner shroud 47 and a turbine shell 51, begin to rotate with the impeller 36. The fluid flow exiting the turbine 38 is directed back into the impeller 36 by way of the stator 40. The stator 40, located between a flow exit section of the turbine 38 and a flow entrance section of the impeller 36, redirects the fluid flow from the turbine 38 to the impeller 36 in the same direction as impeller rotation, thereby causing torque multiplication.
(14) Also disposed within the housing of the torque converter assembly 18 is a pair of axial thrust bearings 53 that rotatably support the stator 40 between the pump shell 46 and turbine shell 51. The stator 40 is connected to a stator shaft 60 by way of a freewheel-type roller clutch 55 that is operable to prevent rotation of the stator 40 at low torque converter speeds. At higher torque converter speeds, the direction of hydraulic fluid leaving the turbine 38 changes, causing the stator 40 to over-run the roller clutch 55 and rotate freely on the tubular stator shaft 60. The impeller 36 is secured to a hat-shaped pump hub 57 that receives therethrough and is coaxially aligned with both the stator shaft 60 and a turbine shaft 62. The turbine shell 51 is riveted, welded or otherwise rigidly secured to a turbine hub 67, which is fixedly mounted, for example, by a splined interface onto the turbine shaft 62. Acting as the TC assembly's torque transmitting output member, the turbine shaft 62 passes from the transmission's bell housing 37, through a fluid-sealing dividing wall (not visible in the view provided), and into the transmission's wet housing 61 to fixedly engage the transmission input shaft 17 and thereby transmit torque from the TC 18 to the epicyclic gearing 24 stored inside the wet housing 61.
(15) A dual-mass flywheel 50 drivingly connects the engine's crankshaft 13 (
(16) With continuing reference to
(17) Compression of the clutch pack 64 to lock the engine disconnect clutch 28 to the motor support hub 29 and pump cover 48 for common rotation therewith is effectuated through a hydraulically actuated piston 66. For instance, motor support hub 29 is fabricated with an internal piston chamber 75 within which the piston 66 translates back-and-forth along a generally rectilinear path (left-to-right and right-to-left in
(18) The drivetrain architecture illustrated in
(19) Continuing with the above-discussion of K0 clutch TC-feedthrough activation, the engine disconnect clutch 28 of
(20) Engine disconnect clutch 28 of
(21) Aspects of the present disclosure have been described in detail with reference to the illustrated embodiments; those skilled in the art will recognize, however, that many modifications may be made thereto without departing from the scope of the present disclosure. The present disclosure is not limited to the precise construction and compositions disclosed herein; any and all modifications, changes, and variations apparent from the foregoing descriptions are within the scope of the disclosure as defined by the appended claims. Moreover, the present concepts expressly include any and all combinations and subcombinations of the preceding elements and features.