Systems and methods for lifted foundation retention with locking cap
10294628 ยท 2019-05-21
Assignee
Inventors
Cpc classification
International classification
E02D27/34
FIXED CONSTRUCTIONS
E04G23/06
FIXED CONSTRUCTIONS
Abstract
Systems and methods which provide for lifted foundation retention using foundation lift retainer assemblies having a locking cap configuration are described. A locking cap foundation retention system of embodiments may include a foundation lift interface assembly supporting operations to lift a foundation and a foundation lift retainer assembly having a locking cap configuration utilized in sustaining the foundation in a lifted position. A locking cap of embodiments is configured to accommodate operation of a removable lift mechanism lifting a foundation and thereafter for sustaining the foundation in the lifted position. A foundation lift interface may be configured to allow a foundation to move with respect to components of a foundation lift retainer assembly during a foundation lifting operation, whereby the locking cap of the foundation lift retainer assembly engages one or more components of the foundation lift interface to restrict movement of the foundation subsequent to the foundation lifting operation.
Claims
1. A locking cap foundation retention system comprising: a locking cap having a lumen therein configured to pass a component of a lifting mechanism therethrough during a lifting operation and allowing removal of the component of the lifting mechanism after the lifting operation; a lift support member having a lumen therein configured to pass the component of the lifting mechanism therethrough during the lifting operation and allowing removal of the component of the lifting mechanism after the lifting operation, wherein the lift support member cooperates with the locking cap to retain a foundation structure in a lifted position after removal of the component of the lifting mechanism; and a lifting puck having a lumen therein configured to pass the lift support member therethrough during the lifting operation and to engage the locking cap for retaining the foundation structure in the lifted position after the lifting operation, wherein the lifting puck is configured to be embedded in the foundation structure and transfer a lifting force thereto during the lifting operation.
2. The system of claim 1, wherein the lift support member is configured to interface with subjacent support with respect to the foundation structure after the lifting operation to retain the foundation structure in the lifted position after the lifting operation when the locking cap is engaged with the lifting puck.
3. The system of claim 1, wherein the locking cap comprises at least one of threads or cam-lock tabs for engaging corresponding structure of the lifting puck.
4. The system of claim 1, wherein the lifting mechanism is removed from the locking cap and the lift support member after the lifting operation when the foundation structure is retained in the lifted position.
5. The system of claim 1, wherein the lifting mechanism comprises a hydraulic actuator and the component of the lifting mechanism comprises a hydraulic actuator ram.
6. The system of claim 1, wherein curable media is poured into the lumen of the lift support member and the lumen of the locking cap.
7. The system of claim 1, wherein an amount of lift retained with respect to the foundation structure is adjustable by rotating the locking cap with respect to the lifting puck.
8. The system of claim 7, wherein a length of the lift support member is selected to correspond to the amount of lift retained with respect to the foundation structure.
9. The system of claim 1, further comprising: a lift pull member having a lumen disposed therein configured to pass both the locking cap and the lift support member therethrough during the lifting operation.
10. The system of claim 9, wherein the lift pull member is configured to be releasably attached to a lifting mechanism for transferring a lifting force to the foundation structure during the lifting operation.
11. A system for lifting a foundation structure and retaining the foundation structure in a lifted position, the system comprising: a foundation lift interface assembly configured to interface with the foundation structure and transfer a lifting force thereto during a lifting operation, the foundation lift interface assembly having a lumen therein configured to pass a first component of a foundation lift retainer assembly therethrough during the lifting operation and to engage a second component of the foundation lift retainer assembly for retaining the foundation structure in the lifted position after the lifting operation, the foundation lift interface assembly further including a third component having the lumen disposed therein, wherein the third component comprises a lifting puck configured to be embedded in the foundation structure; and the foundation lift retainer assembly comprising the first component and the second component, wherein the first component of the foundation lift retainer assembly is configured to pass through the lumen of the foundation lift interface assembly to interface with subjacent support with respect to the foundation structure during the lifting operation and to cooperate with the second component of the foundation lift retainer assembly for retaining the foundation structure in the lifted position after the lifting operation, and wherein the second component of the foundation lift retainer assembly is configured to engage the foundation lift interface assembly for retaining the foundation structure in the lifted position after the lifting operation.
12. The system of claim 11, wherein the foundation lift interface assembly comprises a fourth component having a lumen disposed therein, wherein the lumen of the fourth component of the foundation lift interface assembly is configured to pass both the first component of the foundation lift retainer assembly and the second component of the foundation lift retainer assembly therethrough during the lifting operation, and wherein the lumen of the third component of the foundation lift interface assembly is configured to pass the first component of the foundation lift retainer assembly without passing the second component of the foundation lift retainer assembly during the lifting operation.
13. The system of claim 12, wherein the fourth component of the foundation lift interface assembly is configured to be releasably attached to components of a lifting mechanism for applying a lifting force to the foundation lift interface assembly during the lifting operation.
14. The system of claim 11, wherein the second component of the foundation lift retainer assembly comprises a locking cap configured to engage a component of the foundation lift interface assembly through application of rotational force.
15. The system of claim 14, wherein the locking cap comprises at least one of threads or cam-lock tabs for engaging corresponding structure of the lumen of the foundation lift interface assembly.
16. The system of claim 14, wherein an amount of lift retained with respect to the foundation structure is adjustable by rotating the locking cap.
17. The system of claim 16, wherein a length of the first component of the foundation lift retainer assembly is selected to correspond to the amount of lift retained with respect to the foundation structure.
18. The system of claim 14, wherein the locking cap has a lumen therein configured to pass a component of a lifting mechanism therethrough during the lifting operation.
19. The system of claim 18, wherein curable media is poured into the lumen of the foundation lift interface assembly and the lumen of the locking cap.
20. The system of claim 18, wherein the second component of the foundation lift retainer assembly comprises a lift support member, and wherein the lift support member has a lumen therein configured to pass the component of the lifting mechanism therethrough during the lifting operation.
21. The system of claim 20, wherein the lifting mechanism is removed from the locking cap and the lift support member after the lifting operation when the foundation structure is retained in the lifted position.
22. The system of claim 20, wherein the lifting mechanism comprises a hydraulic actuator and the component of the lifting mechanism comprises a hydraulic actuator ram.
23. A method for lifting a foundation structure and retaining the foundation structure in a lifted position, the method comprising: disposing a foundation lift interface assembly in the foundation structure, wherein the foundation lift interface assembly includes a lifting puck configured to be embedded in the foundation structure and transfer a lifting force thereto during a lifting operation, the foundation lift interface assembly having a lumen therein; and disposing at least a portion of a foundation lift retainer assembly through the lumen of the foundation lift interface assembly for interfacing with subjacent support with respect to the foundation structure, the foundation lift retainer assembly having a lumen configured to pass a portion of a lifting mechanism therethrough during the lifting operation; disposing at least the portion of the lifting mechanism through the lumen of the foundation lift retainer assembly to interface with the subjacent support for applying a pushing force thereto; releasably attaching the lifting mechanism to the foundation lift interface assembly for applying a pulling force thereto; controlling the lifting mechanism to lift the foundation structure and create a void between the foundation structure and a surface of the subjacent support; engaging the foundation lift retainer assembly with the foundation lift interface assembly to retain the foundation structure in the lifted position; and remove the lifting mechanism from the foundation lift interface assembly and from within the foundation lift retainer assembly.
24. The method of claim 23, wherein the lifting mechanism comprises a hydraulic actuator and the portion of the lifting mechanism disposed through the lumen of the foundation lift retainer assembly comprises a hydraulic actuator ram.
25. The method of claim 23, further comprising: pouring curable media into the lumen of the foundation lift interface assembly and the lumen of the foundation lift retainer assembly.
26. The method of claim 23, wherein the lumen of the foundation lift interface assembly is configured to pass a first component of a foundation lift retainer assembly therethrough during the lifting operation and to engage a second component of the foundation lift retainer assembly for retaining the foundation structure in the lifted position after the lifting operation.
27. The method of claim 26, wherein the first component of the foundation lift retainer assembly is configured to pass through the lumen of the foundation lift interface assembly to interface with the subjacent support with respect to the foundation structure and to cooperate with the second component of the foundation lift retainer assembly for retaining the foundation structure in the lifted position after the lifting operation, and wherein the second component of the foundation lift retainer assembly is configured to engage the foundation lift interface assembly to for retaining the foundation structure in the lifted position after the lifting operation.
28. The method of claim 26, wherein the second component of the foundation lift retainer assembly comprises a locking cap configured to engage a component of the foundation lift interface assembly through application of rotational force.
29. The method of claim 28, further comprising: adjusting an amount of lift retained with respect to the foundation structure by rotating the locking cap.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) For a more complete understanding of the present invention, reference is now made to the following descriptions taken in conjunction with the accompanying drawing, in which:
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DETAILED DESCRIPTION OF THE INVENTION
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(9) Foundation lift interface assembly 110 of the illustrated embodiment of locking cap foundation retention system 100 includes lift pull member 111 and lifting puck 112. In accordance with embodiments of the invention, the components of foundation lift interface assembly 110 are configured to be embedded in or otherwise engaged with a foundation structure and to cooperate with a removable lifting mechanism to raise the foundation structure to a lifted position and with components of foundation lift retainer assembly 120 in retaining the foundation structure in the lifted position.
(10) Lift pull member 111 may, for example, comprise a length of pipe (e.g., schedule 40 steel pipe) or other structure having an appropriate opening, orifice, or other configuration of passageway (referred to herein as a lumen) therethrough and configured (e.g., sized) to extend, or substantially extend, through the media (e.g., poured concrete) of a foundation structure along an axis of intended lifting. In accordance with embodiments of the invention, the longitudinal length of lift pull member 111 is selected to correspond to a foundation structure thickness at a position at which the lift pull member is to be disposed. For example, the longitudinal length of lift pull member 111 may be selected such that, when combined with a thickness of one or more other components (e.g., lifting puck 112) of foundation lift interface assembly 110, the combined structure will extend, or substantially extend, through the foundation structure. In the example of
(11) Lumen 211 (
(12) As shown in
(13) Lifting puck 112 of the illustrated embodiment of foundation lift interface assembly 110 is configured to interface with one or more components of foundation lift retainer assembly 120. For example, lifting puck 112 includes lumen 212 (
(14) Referring again to
(15) Lift support member 122 may, for example, comprise a length of pipe (e.g., schedule 40 steel pipe) or other structure configured (e.g., sized) to pass through lumen 211 of lift pull member 111 and lumen 212 of lifting puck 112. In accordance with embodiments of the invention, the longitudinal length of lift support member 122 is selected to correspond to an amount of lift to be provided with respect to a foundation structure. For example, the longitudinal length of lift support member 122 may be selected such that, when lift support member 122 rests on a subjacent support (e.g., baseplate 140) and locking cap 121 engages lifting puck 112, a desired amount of lift is provided for a foundation structure (e.g., a void is maintained between a bottom surface of the foundation structure and a ground surface upon which the foundation structure was formed).
(16) Locking cap 121 is configured (e.g., sized, shaped, etc.) for passage through lumen 211 of lift pull member 111 during a lifting operation. Moreover, locking cap 121 of embodiments is configured to cooperate with lift support member 122 and one or more components of foundation lift interface assembly 110 to facilitate supporting a foundation. For example, as shown in
(17) As can be appreciated from the foregoing, locking cap 121 of embodiments is configured to interface with one or more components of foundation lift interface assembly 110. For example, locking cap 121 of the embodiment illustrated in
(18) Locking cap 121 of embodiments may be configured with one or more locking feature, such as locking feature 310 (
(19) As described above, locking cap 121 of embodiments is configured to function in cooperation with lift support member 122 to support foundation by preventing lift support member 122 from passing back through lumen 211 after a lifting operation. Accordingly, locking cap 121 provides a surface for supporting the foundation via lift support member 122. In order to encourage proper centering of lift support member 122 on the surface of locking cap 121 and/or to discourage movement of lift support member 122 relative to locking cap 121, locking cap 121 and lift support member 122 of embodiments may be fixedly attached (e.g., by welding, use of appropriate fasteners, such as bolts, screws, high strength adhesives, etc., shown as fastener 320 in
(20) Foundation lift retainer assembly 120 of embodiments of the invention is configured to accommodate operation of a removable lift mechanism, such as a hydraulic ram, lifting a foundation structure and thereafter for sustaining the foundation structure in the lifted position after removal of the lift mechanism. Accordingly, locking cap 121 and lift support member 122 of embodiments herein are configured to allow a foundation structure to move with respect to components (e.g., locking cap 121 and lift support member 122) of foundation lift retainer assembly 120 during a foundation lifting operation. For example, lumen 321 (
(21) Various forms of subjacent support may be utilized in association with foundation lift retainer assembly 120 of embodiments of locking cap foundation retention system 100, provided sufficient stability and resistance to migration of lift support member 122 is provided. Embodiments of the present invention may, for example, utilize baseplate 140 in providing suitable subjacent support for instances of locking cap foundation retention system 100. As shown in
(22) Baseplate 140 of the illustrated embodiment is configured for stabilized attachment in a subjacent support structure. For example, baseplate 140 includes stud 410 (e.g., a Nelson stud) fixedly attached (e.g., by welding, use of appropriate fasteners, such as bolts, screws, high strength adhesives, etc., shown as fastener 420 in
(23) Having described components of locking cap foundation retention system 100 of embodiments of the invention in detail above, operation of locking cap foundation retention system 100 in a lifting operation and thereafter holding a foundation in a lifted position will be described to aid in understanding concepts of the present invention. In particular, the exemplary lifting and retaining process of
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(25) At block 501 of the illustrated embodiment of flow 500, foundation lift interface assembly 110 of locking cap foundation retention system 100 is disposed at a selected location within the foundation to be lifted. For example, various locations may be selected round the periphery of the foundation as well as throughout the interior area of the foundation, such as by engineering analysis of the loads, spans, etc., to provide adequate support for the foundation.
(26) It should be appreciated that positions selected for disposing instances of locking cap foundation retention system 100 are preferably prepared in advance in order to provide suitable subjacent support for lifting and retaining the foundation in a lifted position. For example, piers, pilings, footings, natural rock, and/or other subjacent support structure (e.g., concrete pier 640 having baseplate 140 embedded therein, as shown in
(27) Foundation lift interface assembly 110 of embodiments is preferably embedded in or otherwise engaged with a foundation structure prior to a lifting operation utilizing locking cap foundation retention system 100 in combination with removable lifting mechanisms. In an example of foundation lift interface assembly 110 embedded in a foundation, a poured concrete slab foundation may be formed with instances of foundation lift interface assembly 110 disposed therein. In accordance with embodiments of the invention, plug 130 may be disposed over the end of lift pull member 111 for displacing foundation media when the foundation structure is formed (e.g., concrete is poured), and removed thereafter to reveal a foundation media fill pocket (shown as pocket 630 in
(28) At block 502 of flow 500 illustrated in
(29) Having deployed the various components of locking cap foundation retention system 100 at a selected location for supporting operations to lift a foundation into a desired position and retaining the foundation in a lifted position, operation at blocks 503 and 504 of the illustrated embodiment of flow 500 provide for disposing a corresponding removable lift mechanism for use in lifting the foundation. For example, a removable lift mechanism, such as a hydraulic ram, is preferably used with locking cap foundation retention system 100 for lifting the foundation. Accordingly, in the embodiment of flow 500 illustrated in
(30) At block 505 of the illustrated embodiment of flow 500, the lift mechanism, having been deployed with respect to a corresponding instance of locking cap foundation retention system 100, is operated to lift the foundation. For example, hydraulic lift actuator 650 may be controlled to extend ram 651, whereby ram 651 applies a pushing force against baseplate 140 thereby lifting the body of hydraulic lift actuator 650. Drawbars 652a and 652b, attached to both the body of hydraulic lift actuator 650 and foundation lift interface assembly 110, thereby apply a pulling force against foundation lift interface assembly 110. Foundation lift interface assembly 110, embedded in or otherwise attached to foundation structure 201, transfers lifting forces to foundation structure 201 which is thus lifted in response to operation of hydraulic lift actuator 650. Accordingly, foundation structure 201 may be lifted off of ground surface 601 and void 602 (
(31) In operation according to embodiments, components of foundation lift retainer assembly 120 are configured to move within lumen 211 and/or lumen 212 of foundation lift interface assembly 111 during the above described lifting operation. Accordingly, as foundation lift interface assembly 110, and correspondingly foundation structure 201, is lifted by hydraulic lift actuator 650, embodiments of foundation lift retainer assembly 120 may remain stationary with lift support member 122 resting on baseplate 140. Operation at block 505 of embodiments continues to control hydraulic lift actuator 650 to lift foundation structure 201 until the length of lift support member 122 is disposed below a bottom surface of lifting puck 112.
(32) At block 506 of flow 500 illustrated in
(33) It should be appreciated from the foregoing that the amount of lift sustained by locking cap foundation retention system 100 of embodiments substantially corresponds to the length of lift support member 122 used. Accordingly, the lift provided and retained in accordance with embodiments of the invention may be controlled at least in part through selection of the length(s) of lift support members of a locking cap foundation retention system implementation. Although the amount of lift may correspond to the length of lift support members, embodiments of the present invention may provide additional (e.g., fine) control with respect to lift through locking cap and/or lifting puck configurations. For example, fine adjustment (e.g., depending on the thickness of the locking cap and/or lifting puck utilized) of an amount of lift retained by an implementation of locking cap foundation retention system 100 may be provided by threaded engagement of locking cap 121 in lifting puck 112. Rotational force may be applied to locking cap 121 to thread the locking cap into lifting puck 112 to a greater or lesser extent. Embodiments of locking cap 121 may be thicker than lifting puck 112, for example, in order to facilitate further adjustability as provided by such threaded configurations of locking cap 121 and lifting puck 112.
(34) In some embodiments, locking cap foundation retention system 100 may be adjusted at a later time (e.g., months, years, etc.) to modify the amount of lift of a lifted foundation. For example, after five years of retaining foundation structure 201 in a lifted position using locking cap foundation retention system 100, hydraulic lift actuator 650 may be reattached to foundation lift interface assembly 110 and controlled to extend ram 651 through the lumens of the locking cap foundation retention system (e.g., lumen 211 of lift pull member 111 of
(35) It should be appreciated that components of instances of locking cap lift system 100 may be configured (e.g., sized, shaped, etc.) in accordance with various factors (e.g., an amount of lift, weight of the completed structure to be supported, etc.) of the particular foundation lifting environment in which they are expected to be used. For example, as mentioned above, various amounts of lift may be provided according to embodiments of locking cap foundation retention system 100, and various dimensions of components of locking cap lift system 100 may be selected as a function of the amount of lift. The tables below provide details with respect to example configurations of components of locking cap lift system 100.
(36) TABLE-US-00001 Locking Cap Lift Support Member Weight of Lumen Outside Inside Lift Structure Diameter Thickness Diameter Length Diameter Diameter 1-10 35 Kips 2.875 1.000 1.000 1-10 2.375 2.067 1-18 50 Kips 3.250 1.125 1.000 1-18 2.875 1.771 1-36 55 Kips 3.875 1.250 1.000 1-36 3.500 2.300
(37) TABLE-US-00002 Lift Pull Member Outside Inside Lifting Puck Lift Weight of Structure Length Diameter Diameter Length Width Thickness 1-10 35 Kips 8 3.500 3.048 6.000 6.000 1.000 1-18 50 Kips 8 4.000 3.548 6.500 6.500 1.125 1-36 55 Kips 10 4.500 4.026 6.750 6.750 1.250
(38) Although the present invention and its advantages have been described in detail, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims. Moreover, the scope of the present application is not intended to be limited to the particular embodiments of the process, machine, manufacture, composition of matter, means, methods and steps described in the specification. As one of ordinary skill in the art will readily appreciate from the disclosure of the present invention, processes, machines, manufacture, compositions of matter, means, methods, or steps, presently existing or later to be developed that perform substantially the same function or achieve substantially the same result as the corresponding embodiments described herein may be utilized according to the present invention. Accordingly, the appended claims are intended to include within their scope such processes, machines, manufacture, compositions of matter, means, methods, or steps.