Integrated multipole connector
11527855 · 2022-12-13
Assignee
Inventors
Cpc classification
H01R9/0518
ELECTRICITY
H01R13/5205
ELECTRICITY
H01R13/6597
ELECTRICITY
H01R13/5202
ELECTRICITY
International classification
H01R3/00
ELECTRICITY
Abstract
The present disclosure relates to an integrated multipole connector, and more particularly, an integrated multipole connector that can be used as a multipole connector integrating a plurality of connectors to which different current capacities and shielding structures are applied.
Claims
1. An integrated multipole connector comprising: a female housing in which a first wire unit having a shield contact for electric field shielding and a second wire unit having a shield cover for electric field shielding are assembled, wherein the first wire unit has a first current capacity and the second wire has a second current capacity, wherein the second current capacity is higher than the first current capacity by a predetermined value; a male housing coupled to the female housing, in which case a first male terminal electrically connected to the first wire unit and a second male terminal electrically connected to the second wire unit are assembled in the male housing; a male shield shell disposed into the male housing to shield electric fields of the first and second male terminals; and a female shield shell disposed into the female housing to shield an electric field between the female housing and the male housing by connection with the male shield shell when the female housing is coupled with the male housing.
2. The integrated multipole connector of claim 1, wherein a small-current wire seal is disposed around the first wire unit to prevent introduction of moisture between the female housing and the first wire unit.
3. The integrated multipole connector of claim 1, wherein a cover seal is disposed around the second wire unit to prevent introduction of moisture between the female housing and the second wire unit.
4. The integrated multipole connector of claim 1, wherein a female connector seal is installed into the female housing to prevent introduction of moisture between the female housing and the male housing.
5. The integrated multipole connector of claim 1, wherein: a female interlock terminal is disposed in the female housing and a male interlock terminal is disposed in the male housing; and when electrical connection between the female interlock terminal and the male interlock terminal is completed, a current is applied between the first wire unit and the first male terminal and between the second wire unit and the second male terminal, and the female shield shell and the male shield shell are interconnected by contact therebetween.
6. The integrated multipole connector of claim 1, wherein the second wire unit comprises: at least one large-current wire, a front end of which is disposed into the female shield shell; the shield cover into which a rear end of the large-current wire is inserted; and a shield screen fixed outside a rear end of the shield cover to surround the rear end of the large-current wire.
7. The integrated multipole connector of claim 6, wherein a large-current wire seal is disposed around the large-current wire to prevent introduction of moisture between the large-current wire and the shield cover disposed outside the large-current wire.
8. The integrated multipole connector of claim 1, wherein when the male housing is installed to a shield housing for electric field shielding of an electric power distributor, a rear end of the male shield shell is connected to the shield housing by contact therewith to enable electric field shielding between the shield housing and the male housing.
9. The integrated multipole connector of claim 8, wherein a male connector seal is disposed at a rear end of the male housing in contact with the shield housing to prevent introduction of moisture between the male housing and the shield housing.
10. The integrated multipole connector of claim 1, wherein the first wire unit comprises at least one small-current wire, a front end of which is disposed into the female shield shell, and the shield contact disposed around the center of the small-current wire, and the small-current wire comprises a core in which a current flows, and a wire screen for electric field shielding of the core.
11. The integrated multipole connector of claim 10, wherein the first wire unit comprises a core insulator disposed between the core and the wire screen to perform electrical insulation of the core, and a screen insulator disposed outside the wire screen to perform electrical insulation of the wire screen.
12. The integrated multipole connector of claim 10, wherein the shield contact is disposed around a front end of the wire screen, and the female shield shell and the wire screen are disposed in front of and beyond the shield contact.
13. The integrated multipole connector of claim 1, wherein the female shield shell has a first contact part formed at its front end connected to a front end of the male shield shell, the first contact part being in contact with an inner surface of the front end of the male shield shell.
14. The integrated multipole connector of claim 13, wherein the first contact part comes into elastic contact with the inner surface of the front end of the male shield shell when the front end of the female shield shell is inserted into the male shield shell.
15. The integrated multipole connector of claim 13, wherein the female shield shell has a second contact part formed at its rear end, the second contact part being connected to the shield contact by contact therewith.
16. The integrated multipole connector of claim 15, wherein the second contact part is formed in the female shield shell so as to come into elastic contact with the outside of the shield contact when the first wire unit passes through the female shield shell.
17. The integrated multipole connector of claim 16, wherein the first wire unit passes through the female shield shell when it is assembled to a first circuit insertion part of the female housing.
18. The integrated multipole connector of claim 13, wherein the female shield shell has a third contact part formed at its rear end, the third contact part being connected to the shield cover of the second wire unit by contact therewith.
19. The integrated multipole connector of claim 18, wherein the third contact part is formed in the female shield shell so as to come into elastic contact with the outside of the shield cover when the second wire unit passes through the female shield shell.
20. The integrated multipole connector of claim 19, wherein the second wire unit passes through the female shield shell when it is assembled to a second circuit insertion part of the female housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other features of the present disclosure will now be described in detail with reference to certain exemplary embodiments thereof illustrated the accompanying drawings which are given hereinbelow by way of illustration only, and thus are not limitative of the present disclosure, and wherein:
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(20) It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various preferred features illustrative of the basic principles of the disclosure. The specific design features of the present disclosure as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes will be determined in part by the particular intended application and use environment.
(21) In the figures, reference numbers refer to the same or equivalent parts of the present disclosure throughout the several figures of the drawing.
DETAILED DESCRIPTION
(22) Hereinafter reference will now be made in detail to various embodiments of the present disclosure, examples of which are illustrated in the accompanying drawings and described below. While the disclosure will be described in conjunction with exemplary embodiments, it will be understood that present description is not intended to limit the disclosure to those exemplary embodiments. On the contrary, the disclosure is intended to cover not only the exemplary embodiments, but also various alternatives, modifications, equivalents and other embodiments, which may be included within the spirit and scope of the disclosure as defined by the appended claims.
(23) An integrated multipole connector 1 according to the present disclosure includes a female connector 10 and a male connector 20 inserted into the female connector 10 for connection thereto.
(24) As illustrated in
(25) The female inner housing 112 may be configured to protect terminals 122 and 132 of first and second wire units 12 and 13, and has a first female terminal protection part 112a for protecting the terminal 122 of the first wire unit 12 and a second female terminal protection part 112b for protecting the terminal 132 of the second wire unit 13.
(26) The female shield shell 14 may be configured to form a shielding structure between the female connector 10 and the male connector 20 by contact with the shield shell of the male connector 20 (i.e., a male shield shell 22) (see
(27) The female outer housing 111 may be provided with a lever member 17 capable of preventing an increase in the insertion force of the male connector 20 into a lever trajectory hole 17b for coupling between the female connector 10 and the male connector 20 (see
(28) The female inner housing 112 is inserted into the female shield shell 14, and the female shield shell 14 is inserted into the female outer housing 111. In this case, as the shield member of the first wire unit 12 (i.e., a shield contact) assembled to the female housing 11 and the shield member of the second wire unit 13 (i.e., a shield cover) come into contact with the female shield shell 14, the shielding from the first wire unit 12 to the female housing 11 is enabled and the shielding from the second wire unit 13 to the female housing 11 is enabled (see
(29) Referring to
(30) A female connector seal 16, shown in
(31) As illustrated in
(32) The male inner housing 212 may be configured to protect terminals 122, 132, 15, 23, 24, and 25 included in the wire units 12 and 13. The terminals are a first male terminal 23 electrically connected to the first wire unit 12, a second male terminal 24 electrically connected to the second wire unit 13, and so on. The male inner housing 212 has a first male terminal protection part 212a for protecting the first male terminal 23 inserted thereinto and a second male terminal protection part 212b for protecting the second male terminal 24 inserted thereinto (see
(33) The male shield shell 22 may be configured to shield the electric fields of the first and second male terminals 23 and 24. The front end of the male shield shell 22 faces the front end of the female shield shell 14 and comes into contact therewith when the female connector 10 is coupled with the male connector 20. The rear end of the male shield shell 22 may realize electric field shielding between the male connector 20 and an electric power distributor by contact with a shield housing 2 of the electric power distributor. The front end of the male shield shell 22 is inserted into the female housing 22 when the female housing 11 is coupled with the male housing 21.
(34) As illustrated in
(35) As illustrated in
(36) A male connector seal 26, shown in
(37) As illustrated in
(38) As illustrated in
(39) For circuit shielding in the small-current wire 121, after the small-current female terminal 122 (or referred to as “first female terminal”) is pressed against and connected to the core 121a, a shield base 124 is assembled around the core insulator 121b and the wire screen 121c is disposed around the shield base 124. In this case, the wire screen 121c covers the shield base 124. The shield contact 123 is assembled outside the shield base 124 covered with the wire screen 121c. A portion where the shield contact 123, the wire screen 121c, and the shield base 124 are overlapped and stacked is pressed and fixed by equipment. In this case, the shield contact 123 is disposed around the front end of the wire screen 121c. When the small-current wire 121 is inserted into the female housing 11, the front end thereof (the portion having the first female terminal) is disposed into the female shield shell (see
(40) As illustrated in
(41) The large-current wire 131 may include a large-current core 131a, a core insulator 131b surrounding the core 131a, and a large-current female terminal 132. The large-current wire 131 is assembled in such a manner that after the large-current female terminal 132 (or referred to as “second female terminal”) is pressed against and connected to the core 131a, the rear end of the large-current wire 131 passes through the inside of the shield cover 133. The rear end of the shield cover 133 and the rear end of the large-current wire 131 are surrounded by the shield screen 135 disposed around the rear end of the shield cover 133 into which the rear end of the large-current wire 131 (the portion which is not coupled with the large-current female terminal) is inserted. The shield screen 135 may shield the electric field generated in the wire. A crimping ring 134 is fitted around the shield cover 133 on the shield screen 135. The crimping ring 134 is pressed against the shield cover 133 by equipment. A protective grommet 136 is assembled on the crimping ring 134. The grommet 136 may cover the open rear end of the shield cover 133 to protect the rear end of the large-current wire 131. The shield cover 133 may be made of a metal material having an electric field shielding function such as aluminum.
(42) In order to prevent introduction of moisture between the shield cover 133 and the large-current wire 131, a wire seal 138 is assembled around the large-current wire 131 (see
(43) As illustrated in
(44) The first contact parts 141 may be formed at upper and lower ends of the front end of the female shield shell 14. The first contact parts 141 come into contact with the inner surface of the front end of the male shield shell 22 when the female connector 10 is coupled with the male connector 20 (see
(45) The second and third contact parts 142 and 143 may be formed at the rear end of the female shield shell 14. As illustrated in
(46) The second contact part 142 may be formed at the rear end of the female shield shell 14 so as to come into elastic contact with the outside of the shield contact 123 when the first wire unit 12 presses through the female shield shell 14 disposed between the female outer housing 111 and the female inner housing 112. The third contact part 143 may be formed at the rear end of the female shield shell 14 so as to come into elastic contact with the outside of the shield cover 133 when the second wire unit 13 presses through the female shield shell 14. When the first wire unit 12 is inserted into the first circuit insertion part 112c of the female housing 11, it passes through the rear end of the female shield shell 14. When the second wire unit 13 is assembled to the second circuit insertion part 112d of the female housing 11, it passes through the rear end of the female shield shell 14.
(47) Specifically, the second and third contact parts 142 and 143 may be elastically bent and deformed when the first and second wire units 12 and 13 pass through the rear end of the female shield shell 14, so that they may be in stable contact with the shield contact 123 and the shield cover 133 by the elastic restoring force generated at the time of the deformation.
(48) The female shield shell 14 is connected to the male shield shell 22 by contact therewith when the electrical connection between the female interlock terminal 15 and the male interlock terminal 25 is completed.
(49) As illustrated in
(50) As illustrated in
(51) As illustrated in
(52) As illustrated in
(53) After the male connector 20 is primarily inserted into the female connector 10, the lever member 17 installed in the female outer housing 111 is rotated as illustrated in
(54) As illustrated in
(55) As illustrated in
(56) When the mounting bracket 211a of the male connector 20 is fastened to the shield housing 2, a shield contact part 221 of the male shield shell 22 comes into contact with the inner surface of the shield housing 2 (the surface surrounding the through-hole). Thus, electric field shielding is enabled between the shield housing 2 and the male shield shell 22. Since the shield housing 2 is entirely made of a metal material for shielding such as aluminum in the electric power distributor, electric field shielding is enabled in the internal space of the electric power distributor, i.e., in the internal space of the shield housing 2 in which components for electric power distribution are arranged. Accordingly, all regions where a current flows in the female connector 10, the male connector 20, and the electric power distributor become magnetic field shielding regions.
(57) As illustrated in
(58) In the state in which the coupling between the female connector 10, the male connector 20, and the electric power distributor is completed, moisture may be introduced in the direction indicated by the arrow in
(59) The seal member may include a small-current wire seal 125, a large-current wire seal 138, a cover seal 137, a female connector seal 16, a male connector seal 26, and the like. The small-current wire seal 125 may be configured to prevent introduction of moisture between the first circuit protection part 111a of the female outer housing 111 and the small-current wire 121. The first circuit protection part 111a is a portion which supports the rear end of the small-current wire 121 of the first wire unit 12 inserted thereinto. The small-current wire seal 125 may be installed around the first wire unit 12 (specifically, around the rear end of the small-current wire). The second circuit protection part 111c is a portion which supports the front end of the shield cover 133 of the second wire unit 13 inserted thereinto.
(60) The integrated multipole connector 1 of the present disclosure having the above configuration further has the following advantages in addition to the above-mentioned effects.
(61) It is possible to reduce the number of types of connectors accommodated in the electric power distributor by the structure that integrates the functions of the conventional small-current and large-current wire connectors. Therefore, it is possible to reduce the size of the electric power distributor.
(62) It is possible to simplify the number of working processes of wiring harness by reducing the number of types of connectors accommodated in the electric power distributor. Since the number of types of connectors is reduced, it is possible to reduce the interlock circuits formed by the interlock terminals of the connector, to simplify the number of working processes for constituting the interlock circuits during the wiring of wiring harness, and to reduce parts such as the terminals and wires constituting the interlock circuits. Therefore, it is possible to reduce the manufacturing cost of the connector and increase productivity.
(63) The integrated multipole connector according to the present disclosure has a structure that integrates a plurality of electric connectors having different current capacities and shielding structures. Therefore, it possible to reduce the number of types of connectors used for electrical connection of a plurality of wire units having different current capacities, and to reduce the size of the electric power distributor for distributing electric power to the wire units.
(64) The disclosure has been described in detail with reference to preferred embodiments thereof. However, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the disclosure, the scope of which is defined in the appended claims and their equivalents.