COLLECTOR WITH RETURN AND SILT BASIN, BUBBLER AND PROCESS
20190144317 ยท 2019-05-16
Inventors
Cpc classification
C02F2103/007
CHEMISTRY; METALLURGY
B01F23/231264
PERFORMING OPERATIONS; TRANSPORTING
C02F1/688
CHEMISTRY; METALLURGY
B08B9/0933
PERFORMING OPERATIONS; TRANSPORTING
B01F23/23121
PERFORMING OPERATIONS; TRANSPORTING
Y02W10/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01F2101/305
PERFORMING OPERATIONS; TRANSPORTING
International classification
B08B9/093
PERFORMING OPERATIONS; TRANSPORTING
C02F1/68
CHEMISTRY; METALLURGY
Abstract
A collector includes one or more air/oxygen/gas introduction ports to form a bubbler that produces curtains of air/oxygen/gases into the waterway. The bubbler can be integrated into the collector, or formed as a separate component used with or without the collector. First and second pumps provide for improved removal of sediment collected in the collector cavity.
Claims
1. A bubbler for introducing gas into an associated waterway, the bubbler comprising: a housing having an upper surface with an elongated conformation extending from a first end to a second end; a first passage extending through the housing from the first end to the second end; a connecting cable dimensioned for receipt in the first passage and extending therethrough to secure the housing to the associated waterway; a first airway extending through the housing from the first end to the second end; and plural openings extending through the upper surface communicating with the first airway.
2. The bubbler of claim 1 further comprising a chemical chamber communicating with some of the plural openings for introducing a soluble chemical into the waterway.
3. The bubbler of claim 1 further comprising a second airway spaced from the first airway and extending through the housing from the first end to the second end, the second airway communicating with some of the plural openings.
4. The bubbler of claim 1 further comprising a second passage extending through the housing from the first end to the second end to secure the housing to the associated waterway.
5. The bubbler of claim 1 wherein the housing has an extrudable cross-sectional configuration that allows the housing to be easily extrusion molded.
6. A collector assembly with integrated bubbler comprising: a collector housing having a lower, first surface configured for receipt on an associated bottom surface of an associated waterway, and an upper, second surface over which water flows, the collector housing further including an internal cavity in fluid communication with the associated waterway via an opening in the second surface, the housing having a first ramp at an upstream end, and a second ramp at a downstream end; a first bubbler operatively associated with the collector housing and positioned adjacent the opening that emits pressurized gas into the associated waterway; a second bubbler operatively associated with the collector housing and positioned adjacent the opening that emits pressurized gas into the associated waterway, the second bubbler disposed in spaced relation from the first bubbler.
7. The collector assembly of claim 6 wherein the first and second bubblers are spaced from one another between the upstream end and the downstream end of the collector housing.
8. The collector assembly of claim 7 wherein the first and second bubblers are spaced from one another in a direction oriented between the first and second surfaces of the collector housing.
9. The collector assembly of claim 6 wherein the first and second bubblers are spaced from one another in a direction oriented between the first and second surfaces of the collector housing.
10. The collector assembly of claim 6 wherein the cavity is divided into first and second cavity portions oriented relative to one another between the upstream and downstream ends of the collector housing.
11. The collector assembly of claim 10 wherein the first bubbler is interposed between the first and second cavity portions.
12. The collector assembly of claim 11 wherein the second bubbler is positioned adjacent a downstream end of the second cavity portion.
13. The collector assembly of claim 12 wherein the second bubbler is located in the second cavity portion spaced further from the first surface than the first bubbler is spaced from the first surface.
14. The collector assembly of claim 6 further comprising a discharge passage in communication with the cavity through which sediment collected in the cavity is removed from the collector housing.
15. A collector assembly for removing sediment from an associated waterway, the collector assembly comprising: a collector housing having a lower, first surface configured for receipt on an associated bottom surface of an associated waterway, and an upper, second surface over which water flows, the collector housing further including an internal cavity in fluid communication with the associated waterway via an opening in the second surface, the housing having a first ramp at an upstream end, and a second ramp at a downstream end; a first port in communication with the cavity that injects pressurized fluid from a first pump into the cavity; a second port in communication with the cavity at a location spaced from the first port and that removes water and sediment from the cavity; and a controller that handles removal of sediment from the cavity by: directing water through the first port by operating the first pump to loosen sediment in the cavity, operating the second pump to flush the second port with water from the first pump, continuing to operate the first and second pumps to remove sediment and water from the cavity through the second port, reducing the speed of the first pump while the second pump continues to remove sediment and/or water from the cavity, subsequently increasing the speed of the first pump, and stopping the second pump and then stopping the first pump.
16. The collector assembly of claim 15 wherein the controller increases the speed of the first pump after stopping the second pump and before stopping the first pump.
17. The collector assembly of claim 15 wherein the second pump operating step includes operating the second pump at the same speed as the first pump until the first pump reducing step occurs.
18. The collector assembly of claim 15 further comprising a bubbler operatively associated with the collector housing and positioned adjacent the opening that emits pressurized gas into the associated waterway.
19. The collector assembly of claim 18 further comprising a second bubbler operatively associated with the collector housing and positioned adjacent the opening that emits pressurized gas into the associated waterway, the second bubbler disposed in spaced relation from the first bubbler.
20. The collector assembly of claim 19 wherein the first and second bubblers are spaced from one another between the upstream end and the downstream end of the collector housing.
21. The collector assembly of claim 20 wherein the first and second bubblers are spaced from one another in a direction oriented between the first and second surfaces of the collector housing.
22. The collector assembly of claim 19 wherein the first and second bubblers are spaced from one another in a direction oriented between the first and second surfaces of the collector housing.
23. The collector assembly of claim 19 wherein the cavity is divided into first and second cavity portions oriented relative to one another between the upstream and downstream ends of the collector housing.
24. The collector assembly of claim 23 wherein the first bubbler is interposed between the first and second cavity portions.
25. The collector assembly of claim 24 wherein the second bubbler is positioned adjacent a downstream end of the second cavity portion.
26. The collector assembly of claim 25 wherein the second bubbler is located in the second cavity portion spaced further from the first surface than the first bubbler is spaced from the first surface.
27. A process of removing sediment from a cavity of a waterway sediment collector assembly that includes first and second ports communicating with the cavity, and first and second pumps, and a controller that controls operation of the first and second pumps, the process comprising: directing water through the first port by operating the first pump to loosen sediment collected in the cavity; operating the second pump to flush the second port with water from the first pump; continuing to operate the first and second pumps to remove sediment and water from the cavity through the second port; reducing the speed of the first pump while the second pump continues to remove sediment and/or water from the cavity; subsequently increasing the speed of the first pump; and stopping the second pump and then stopping the first pump.
28. The process of claim 27 further comprising increasing the speed of the first pump after stopping the second pump and before stopping the first pump.
29. The process of claim 27 wherein the second pump operating step includes operating the second pump at the same speed as the first pump until the first pump reducing step occurs.
30. The process of claim 27 wherein the collector assembly includes a bubbler for introducing gas into an associated waterway.
31. The process of claim 30, the bubbler comprising: a housing having an upper surface with an elongated conformation extending from a first end to a second end; a first passage extending through the housing from the first end to the second end; a connecting cable dimensioned for receipt in the first passage and extending therethrough to secure the housing to the associated waterway; a first airway extending through the housing from the first end to the second end; and plural openings extending through the upper surface communicating with the first airway.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0033]
[0034] With continued reference to
[0035] A pressurized line 150 extending from a pump 152 (e.g., 200 gallons per minute at 100 psi) communicates with the cavity compartments 140 of the collector 104 and flushes the cavity compartments, for example, provides a venturi action in an ejector so that a suction force is provided to the suction/dredge line to draw the collected sediment from the cavity. The pump 152 may be housed within the collector 104 and/or may be located outside the waterway and interconnected thereto by a line. Sediment slurry flow proceeds from the collector 104 through line 154 to a separator or filter assembly 156 located outside the waterway 102. In this manner, sediment 158 is removed or separated from the water by directing the sediment slurry from the collector cavity 140 through the filter 156, and a clean water return line 160 proceeds toward the waterway 102. The pump 152 preferably has its own intake line 162 submerged in the waterway 102 and thereby provides the pressure flow to line 154 as required for efficient operation.
[0036] Use of adjacent, dual hoppers (
[0037] In addition, a transversely, internally mounted, submersible dredge pump solves the problem of suction head distance limitations. That is, shore mounted pumps are more limited because of the distance between the collector and the pump due to suction head. This distance limitation reduces the number of applications in which the standard collector can be used. An internally mounted submersible dredge pump, though, provides for unlimited distances in installation applications.
[0038] In the schematically illustrated system of
[0039] In
[0040] The preferred sequence is as follows.
[0041] Next,
[0042] In the next step of the preferred sequence,
[0043] Next,
[0044]
[0045] The collector may be advantageously used to beneficially pre-wash sand. For example, as water proceeds outwardly from the collector opening (
[0046] For ease of understanding, like reference numerals will refer to like components in the embodiment shown in
[0047] In this embodiment, dual hoppers 140a, 140b are used to collect sediment (including silt as will be more particularly described below). The hoppers 140a, 140b are disposed adjacent to one another and are shown here in back-to-back or upstream/downstream relation. The cavities or hoppers 140a, 140b are designed to receive sediment in the same manner as described above, and likewise the sediment slurry is selectively pumped from the collector either in a manner well known in the art such as in the '733 patent, or in the manner described above.
[0048] Each hopper 140, 140b may include, by way of example only, distinct sections extending the width of the collector 104. The hoppers 140a, 140b collectively define the internal cavity 140 that receives sediment through opening 116 that is covered by the screen/grate 118. Each unit or hopper 140a, 140b may be a removable insert that is removably inserted into the cavity of the collector if desired. For example, the hopper 140 would be manufactured of a durable, wear-resistant material such as urethane. Each hopper has a generally funnel or hopper shape that temporarily stores and transfers sediment from an upper end 170 to a narrow, second end 172. Tapered sidewalls 174 of the hopper 140 provide a funneling action in the upper portion of each hopper. In addition, tapering dividers 176 (
[0049] As will be appreciated, when the sediment slurry is pumped from the collector cavity, the suction force draws additional water and sediment from the waterway because the collector cavity communicates with the waterway through the opening. In certain applications, it is desirable to reduce or limit the amount of water intake that enters the collector during the pumping sequence. In other instances, it is desirable to regulate the type of material that is captured by the collector, i.e., to further control the type of sediment that is removed from the waterway. As is known from the '733 patent, the slope of the collector surfaces and the size of the openings and mesh size of the grates/screens generally determine what size and type of materials are collected. In some instances, however, a flat collector (i.e., a collector without the sloped surfaces) may still be desirable and advantageously allows selectivity of the type of material removed from the waterway. The addition of a second upstream designed ramp in place of the downstream ramp will allow for use of a collector in a bi-directional mode such as a tidal or coastal application.
[0050] First and second gas bubblers 200, 210 (
[0051] The gas bubblers introduce oxygen or air or potentially other gases (generically referred to herein as gas) into the waterway, preferably in regions adjacent the collector opening so that the small diameter gas bubbles or curtains of gas bubbles interact with silt carried in the waterway and cause the silt to precipitate into the collector opening where the silt is subsequently removed from the waterway with the rest of the sediment collected in the collector cavity. A series of adjacent small-diameter apertures are provided along the width of the collector adjacent the collector opening to produce the curtains of bubbles that rise upwardly from the collector through which the gas passes from the bubblers into the waterway, and particularly into the waterway above the collector. Thus, in addition to removing particulate matter such as sand, small gravel, etc., when equipped with the gas bubblers, the collector system also addresses the need to remove silt from the waterway.
[0052]
[0053] The gas bubbler assembly 300 includes a mounting structure which in a preferred arrangement is formed by first and second elongated openings 310, 312 that extend through the entire length of the body. Preferably opening 310 is adjacent the upstream edge 306 of the bubbler assembly 300 while opening 312 is located adjacent the downstream edge 308. The openings 310, 312 are dimensioned to each receive a securing member, e.g. a stainless steel cable 314, only one of which is shown in
[0054] In addition, the gas bubbler assembly 300 preferably includes first and second gas or airway passages 330, 332 that also extend through the entire length of the bubbler body and are in fluid communication with a pressurized supply (not shown) of gas (e.g. air, oxygen, etc.) supplied via respective gas lines represented at 334, 336 (
[0055] Another enhancement is to include a chemical injection chamber or passage 350 that also extends through the length of the bubbler body 300. The passage 350 is adapted to receive one or more of a known soluble chemical(s) intended to decontaminate or to improve water quality, such as ferrite, alum, etc., and is preferably supplied to the passage in a soluble form. Preferably, the passage 350 and associated openings 352 are disposed upstream of the bubble curtains so that when released into the waterway, the churning action of the bubbles cause a desired mixing of the chemical in the waterway. This helps to distribute the soluble chemical emitted through openings 352 throughout the waterway as the water is naturally advanced from an upstream position and passes downstream through first and or second bubble curtains emitted from openings 340.
[0056] As will be appreciated from a review of the structure illustrated in
[0057] Moreover, this disclosure is intended to seek protection for a combination of components and/or steps and a combination of claims as originally presented for examination, as well as seek potential protection for other combinations of components and/or steps and combinations of claims during prosecution. For example, select features of the first embodiment of
[0058] The collector is typically manufactured of a durable material(s) such as metal, urethane, and/or concrete. The bubbler would preferably be formed of a urethane material, although various other materials of construction that are particularly suitable for the intended use and environment may be used to form the collector and/or bubbler without departing from the scope and intent of the invention.