MEMS device
10287159 ยท 2019-05-14
Assignee
Inventors
- Junya Matsuoka (Hamamatsu, JP)
- Nobuaki TSUJI (Hamamatsu, JP)
- Yuki UEYA (Hamamatsu, JP)
- Tsuyoshi Okami (Hamamatsu, JP)
- Takashi Mizota (Hamamatsu, JP)
Cpc classification
H01L29/84
ELECTRICITY
G01P2015/0871
PHYSICS
B81B3/0051
PERFORMING OPERATIONS; TRANSPORTING
B81B3/0013
PERFORMING OPERATIONS; TRANSPORTING
B81B3/00
PERFORMING OPERATIONS; TRANSPORTING
B81B3/001
PERFORMING OPERATIONS; TRANSPORTING
B81C1/00968
PERFORMING OPERATIONS; TRANSPORTING
International classification
G01P15/02
PHYSICS
B81C1/00
PERFORMING OPERATIONS; TRANSPORTING
H01L29/84
ELECTRICITY
Abstract
A MEMS device including a fixed member and a movable member supported via a resilient body. The MEMS device includes an impact alleviation mechanism provided at a position where the movable member and the fixed member collide during operation. The impact alleviation mechanism includes a stopper provided to either the fixed member or the movable member and that protrude to be parallel between sides of the two members with at least one side edge fixed to the respective member. Moreover, the impact alleviation mechanism includes an elongate protruding member provided on the other of the fixed member and the movable member. The elongate protruding member and the stopper are configured such that as collision force increases between the movable member and the fixed member during operation, an abutment area of an outer edge position of the elongate protruding member approaches the fixed side edge of the stopper.
Claims
1. A MEMS device comprising: a fixed member; a movable member coupled to the fixed member by at least one resilient body; and an impact alleviation mechanism having: a stopper disposed between the fixed member and the movable member and extending in a direction parallel to respective sides of the fixed member and the movable member, the stopper having side edges of which at least one of the side edges is fixed to the fixed member or the movable member, and an elongate protruding member disposed on the other of the fixed member and the movable member that is not fixed to the stopper, such that the elongate protruding member protrudes towards the stopper wherein the stopper includes a pair of side edges and is fixed to the fixed member or the movable member to define a space between the stopper and the fixed member or the movable member to which the stopper is fixed.
2. The MEMS device according to claim 1, wherein the elongate protruding member and the stopper are configured such that as a collision force increases between the movable member and the fixed member when the movable member vibrates, an outer edge position of an abutment area of the elongate protruding member approaches the fixed side edge of the stopper.
3. The MEMS device according to claim 1, wherein only one side edge of the stopper is fixed to the fixed member or the movable member and the other side edge of the stopper is not fixed and extends between the fixed member and the movable member.
4. The MEMS device according to claim 3, wherein the elongate protruding member has an abutment surface that is curved to be raised between an apex of the elongate protruding member facing the stopper and a portion of the elongate protruding member adjacent to the fixed side edge of the stopper.
5. The MEMS device according to claim 1, wherein, when the elongate protruding member abuts against the fixed side edge of the stopper, the stopper does not abut against the fixed member or the movable member to which the stopper is fixed.
6. The MEMS device according to claim 1, wherein the elongate protruding member is a strip protruding from the other of the fixed member and the movable member.
7. The MEMS device according to claim 6, wherein the elongate protruding member includes a pair of side edges fixed to the other of the fixed member and the movable member and the strip is curved to protrude towards the stopper.
8. The MEMS device according to claim 1, wherein at least one of the elongate protruding member or the stopper is formed to be integrated with the fixed member or the movable member.
9. The MEMS device according to claim 1, wherein the stopper has a width that increases as the stopper extends towards the side edge fixed to the fixed member or the movable member.
10. The MEMS device according to claim 1, wherein the impact alleviation mechanism comprises another elongate protruding member on the stopper and facing the elongate protruding member.
11. The MEMS device according to claim 1, wherein the elongate protruding member has an asymmetrical shape with one side extending from an apex of the elongate protruding member being longer than the other side extending from the apex of the elongate protruding member.
12. A MEMS device comprising: a movable member having a stopper with at least one side edge of the stopper fixed to a side of the movable member such that the stopper extends in a direction parallel to the side of the movable member to define a space therebetween; and a fixed member coupled to the movable member by at least one resilient body, the fixed member including an elongate protruding member disposed on a side of the fixed member facing the side of the movable member, such that the elongate protruding member protrudes towards the stopper, wherein the stopper includes a pair of side edges and is fixed to the movable member to define the space between the stopper and the movable member.
13. The MEMS device according to claim 12, wherein the elongate protruding member and the stopper are configured such that as a collision force increases between the movable member and the fixed member when the movable member vibrates, an outer edge position of an abutment area of the elongate protruding member approaches the fixed side edge of the stopper.
14. The MEMS device according to claim 12, wherein only one side edge of the stopper is fixed to the movable member and the other side edge of the stopper is not fixed and extends between the movable member and the fixed member.
15. The MEMS device according to claim 12, wherein the elongate protruding member has an asymmetrical shape with one side extending from an apex of the elongate protruding member being longer than the other side extending from the apex of the elongate protruding member.
16. A MEMS device comprising: a fixed member having a stopper with at least one side edge of the stopper fixed to a side of the fixed member such that the stopper extends in a direction parallel to the side of the fixed member to define a space therebetween; and a movable member coupled to the fixed member by at least one resilient body, the movable member including an elongate protruding member disposed on a side of the movable member facing the side of the fixed member, such that the elongate protruding member protrudes towards the stopper, wherein the stopper includes a pair of side edges and is fixed to the fixed member to define the space between the stopper and the fixed member.
17. The MEMS device according to claim 16, wherein the elongate protruding member and the stopper are configured such that as a collision force increases between the movable member and the fixed member when the movable member vibrates, an outer edge position of an abutment area of the elongate protruding member approaches the fixed side edge of the stopper.
18. The MEMS device according to claim 16, wherein the elongate protruding member has an asymmetrical shape with one side extending from an apex of the elongate protruding member being longer than the other side extending from the apex of the elongate protruding member.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
DETAILED DESCRIPTION OF EMBODIMENTS
(10) Hereafter, reference will be made to the drawings, as appropriate, to describe embodiments of the present invention in detail.
(11) [First Embodiment]
(12)
(13) Fixed member 1 and one end of resilient body 2 are fixed to a base such as a substrate (not shown). Movable member 3 is supported by resilient body 2 with a gap between movable member 3 and the base.
(14) In operation, movable member 3 moves in the x direction against the resilient force of resilient body 2 and can thus collide with fixed member 1 in the x direction. An impact alleviation mechanism 4 is provided at a portion of fixed member 1 and movable member 3 where the two components may collide or contact each other during vibration of the movable member 3.
(15) In one embodiment, fixed member 1, resilient body 2, and movable member 3 can be formed, for example, of silicon.
(16) Moreover, fixed member 1, resilient body 2, and movable member 3 can have a thickness in a z direction perpendicular to the x-y direction (i.e., a depthwise direction through the plane of the figure), for example, of 10 m or larger and 100 m or smaller in one embodiment.
(17) According to the exemplary embodiment, impact alleviation mechanism 4 shown enlarged in
(18) In the exemplary embodiment, fixed member 1, resilient body 2 and movable member 3, stopper portion 5 and elongate protruding portion 6 can all be formed for example of silicon, and are preferably formed to be integrated with fixed member 1 or movable member 3.
(19) Stopper portion 5 is formed in the form of a strip extending in the z direction perpendicular to the x-y direction, and has in the y direction one side edge (a lower side in the figure) fixed to fixed member 1 and the other side edge (an upper side in the figure) is not fixed or free and extends in the direction away from the fixed side edge. As shown, the free end extends in a direction parallel to the edge/side of the fixed member 1.
(20) In one embodiment, stopper portion 5 may have an average width (an average length in the y direction) capable of ensuring an amount of deformation required to alleviate an impact force caused when movable member 3 collides, and it can for example be 2 m or more and 100 m or less. It is noted that the width of stopper portion 5 may vary depending on the location in the z direction, and typically, it may vary in the z direction at a rate due to a constraint on production technology, and the like.
(21) Stopper portion 5 may have an average thickness (an average length in the x direction) capable of ensuring strength and flexibility required depending on the mass of movable member 3 etc., and it can for example be 1 m or more and 20 m or less. It is noted that the thickness of stopper portion 5 may vary depending on the location in the z direction and that in the y direction, and typically, it may vary in the z direction at a rate due to a constraint on production technology, and the like.
(22) In one aspect, stopper portion 5 in the z direction can have an average length equal to the average thickness of fixed member 1.
(23) Furthermore, space 7 formed behind stopper portion 5 has a width in the x direction such that when stopper portion 5 is theoretically maximally bent, the free side edge or end of the stopper portion 5 does not abut against fixed member 1. More specifically, the width of space 7 in the x direction may be larger than an amount of movement of the free side edge of stopper portion 5 in the x direction when stopper portion 5 is bent at its fixed side edge to extend in a tangential direction at a portion of elongate protruding portion 6 that corresponds to the fixed side edge of stopper portion 5. This allows stopper portion 5 to have a continuously smoothly increasing apparent spring constant and thus smoothly absorb a kinetic momentum of movable member 3.
(24) In the exemplary embodiment, elongate protruding portion 6 has an apex extending in the x direction such that the apex faces a portion of stopper portion 5 close to the side edge of the free end's side in the x direction. Furthermore, elongate protruding portion 6 has a surface that abuts against stopper portion 5, and, in a cross section in the collision direction (the x direction) and a direction in which stopper portion 5 protrudes (the y direction), elongate protruding portion 6 has the surface curved to be raised between the apex's position and a portion corresponding to the fixed side edge of stopper portion 5. Furthermore, in one aspect, the apex of elongate protruding portion 6 has an asymmetrical shape where one side in the y direction (or on the side of the fixed side edge of stopper portion 5) is longer (i.e., has a slowly decreasing curved side) than the other side in the same direction.
(25) Moreover, elongate protruding portion 6 in the x direction has a maximum protrusion height designed, considering deformation which stopper portion 5 is expected to present, such that movable member 3 does not contact fixed member 1. For example, the protrusion height can, for example, be 0.1 m or more and 20 m or less. It is noted that the maximum protrusion height of elongate protruding portion 6 in the x direction may vary depending on the location in the z direction and that in the y direction, and typically, it may vary in the z direction at a rate due to a constraint on production technology, and the like.
(26) Moreover, elongate protruding portion 6 at its base end (or at a plane serving as a boundary with movable member 3) can have in the y direction an average width for example of 0.7 or more times and 1.5 or less times of the average width of stopper portion 5 in the y direction.
(27) In one aspect, elongate protruding portion 6 in the z direction can have an average length equal to the average thickness of movable member 3.
(28) <Effect>
(29) According to the exemplary embodiment, the MEMS device includes the above described impact alleviation mechanism 4 at a position where movable member 3 and fixed member 1 collide during vibration. Moreover, movable member 3 and fixed member 1 do not directly abut against each other and their contact area is small. Accordingly, stiction does not easily occur in the MEMS device.
(30) Furthermore, in the exemplary MEMS device, when movable member 3 collides with fixed member 1, initially, as shown in
(31) When movable member 3 further moves toward fixed member 1, elongate protruding portion 6 elastically deforms stopper portion 5 and curves stopper portion 5 to push the side edge of stopper portion 5 on the free end's side into space 7 behind. In other words, stopper portion 5 elastically deforms to function as a flat spring which receives a kinetic momentum of fixed member 1.
(32) When stopper portion 5 is curved, as a result of the curved opposite surfaces of stopper portion 5 and elongate protruding portion 6, the apex of elongate protruding portion 6 in the x direction can no longer abut against stopper portion 5. That is, the larger the collision force of movable member 3 and fixed member 1 is, the larger the elastic deformation of stopper portion 5 is, and the position of the outer edge of the abutment area of elongate protruding portion 6 and stopper portion 5 moves to be close to the fixed side edge of stopper portion 5. It is noted that the abutment of elongate protruding portion 6 and stopper portion 5 will have a small area due to their elastic deformation, and accordingly the expression contact area is used and hereinafter its position will be referred to as outer edge position. It is further noted that the contact area in impact alleviation mechanism 4 of
(33) The closer the abutment area of elongate protruding portion 6 and stopper portion 5 is to the fixed side edge of stopper portion 5, the larger the apparent spring constant of stopper portion 5 will be (i.e., a ratio of effective reactive force in the x direction by elastic force of stopper portion 5 relative to displacement amount of elongate protruding portion 6 in the x direction). Accordingly, in an initial stage of a collision of movable member 3 with fixed member 1, stopper portion 5 alleviates the impact of the collision of elongate protruding portion 6 with stopper portion 5 by a relatively small spring constant and prevents their brittle fracture (cracking and chipping). In contrast, in a subsequent stage, stopper portion 5 gradually increases its apparent spring constant to suppress stress concentration attributed to deformation and receive a kinetic momentum of movable member 3 without ductile fracture.
(34) The larger the kinetic momentum of movable member 3 is, the more closely the abutment area of elongate protruding portion 6 and stopper portion 5 approaches the fixed side edge of stopper portion 5, and accordingly, the apparent spring constant of stopper portion 5 is increased and the larger kinetic momentum of movable member 3 can be absorbed. Furthermore, as shown in
(35) When the components are in the state shown in
(36) <Method of Producing MEMS Device>
(37) According to an exemplary embodiment, the MEMS device can be produced in a method by: stacking on a material serving as a base (e.g., a silicon substrate) a material layer that forms fixed member 1, resilient body 2, movable member 3, and impact alleviation mechanism 4 (e.g., a silicon substrate) via a sacrifice layer; patterning said material layer by DRIE (Deep Reactive Ion Etching) or the like, to form a planar shape of fixed member 1, resilient body 2, movable member 3, and impact alleviation mechanism 4; and removing the sacrifice layer to separate resilient body 2, movable member 3, and impact alleviation mechanism 4 from the base.
(38) According to this production method, impact alleviation mechanism 4 is formed to be integrated with fixed member 1 and movable member 3. That is, stopper portion 5 is formed as a portion of fixed member 1 and thus integrated with fixed member 1. Moreover, elongate protruding portion 6 is formed as a portion of movable member 3 and thus integrated with movable member 3. Thus, a fine impact alleviation mechanism 4 can be formed that is less likely to be damaged during operation and vibration.
(39) [Second Embodiment]
(40)
(41) As shown, impact alleviation mechanism 4a has a stopper portion 5a in the form of a strip provided to fixed member 1 to protrude in a direction (the y direction) substantially perpendicular to the collision direction (the x direction) and includes side edges among which one of them is fixed, and elongate protruding portion 6 provided to movable member 3 to protrude in the collision direction (the x direction). The configuration of elongate protruding portion 6 in impact alleviation mechanism 4a of
(42) According to this embodiment, stopper portion 5a is formed in the form of a strip extending in the z direction perpendicular to the x-y direction, and has in the y direction one side edge fixed to fixed member 1 and the other side edge unfixed. As such, stopper portion 5a increases in thickness in the x direction toward the fixed side edge. Apart from this design variation, the configuration of stopper portion 5a in impact alleviation mechanism 4a of
(43) <Effect>
(44) Impact alleviation mechanism 4a of
(45) [Third Embodiment]
(46)
(47) As shown, impact alleviation mechanism 4b has a stopper portion 5b in the form of a strip provided to fixed member 1 to protrude in a direction (the y direction) substantially perpendicular to the collision direction (the x direction) and having both side edges fixed, and elongate protruding portion 6 provided to movable member 3 to protrude in the collision direction (the x direction). Apart from this design variation, the configuration of elongate protruding portion 6 in impact alleviation mechanism 4b of
(48) As further shown, stopper portion 5b is formed in the form of a strip extending in the z direction perpendicular to the x-y direction, and has both side edges in the y direction fixed to fixed member 1. That is, this stopper portion 5b is fixed in a state where both ends thereof are supported. Furthermore, fixed member 1 is provided with space 7 behind stopper portion 5 such that even when elongate protruding portion 6 abuts against the fixed side edge of stopper portion 5b, stopper portion 5b does not abut against fixed member 1. Stopper portion 5b in impact alleviation mechanism 4b of
(49) <Effect>
(50) According to this embodiment, in impact alleviation mechanism 4b of
(51) [Fourth Embodiment]
(52)
(53) As shown, impact alleviation mechanism 4c has a stopper portion 5c in the form of a strip provided to fixed member 1 to protrude in a direction (the y direction) substantially perpendicular to the collision direction (the x direction) and having one side edge fixed and the other side edge unfixed, and an elongate protruding portion 6c provided to stopper portion 5c to protrude in the collision direction (the x direction). Apart from this design variation, the configuration of stopper portion 5c in impact alleviation mechanism 4c of
(54) <Effect>
(55) According to the configuration of stopper portion 5c of impact alleviation mechanism 4c of
(56) [Fifth Embodiment]
(57)
(58) The
(59) According to this embodiment, first elongate protruding portion 6d.sub.1 and second elongate protruding portion 6d.sub.2 are formed in a shape such that as movable member 3 approaches fixed member 1 first elongate protruding portion 6d.sub.1 and second elongate protruding portion 6d.sub.2 abut against each other and the collision force causes stopper portion 5d to elastically deform so that the abutment area of first elongate protruding portion 6d.sub.1 and second elongate protruding portion 6d.sub.2 moves toward one fixed side edge of stopper portion 5d.
(60) Moreover, first elongate protruding portion 6d.sub.1 and second elongate protruding portion 6d.sub.2 in impact alleviation mechanism 4d of
(61) Second elongate protruding portion 6d.sub.2 in the z direction can have an average length equal to the average thickness of movable member 3.
(62) <Effect>
(63) According to this embodiment, impact alleviation mechanism 4d of
(64) [Sixth Embodiment]
(65)
(66) The
(67) Elongate protruding portion 6e of impact alleviation mechanism 4e of
(68) In this embodiment, elongate protruding portion 6e may have an average thickness designed to be capable of ensuring strength and flexibility required depending on the mass of movable member 3 and the like, and it can for example be 1 m or more and 20 m or less. It is noted that the thickness of elongate protruding portion 6e may vary depending on the location in the z direction and that in the y direction, and typically, it may vary in the z direction at a rate due to a constraint on production technology, and the like.
(69) In one aspect, elongate protruding portion 6e in impact alleviation mechanism 4e of
(70) <Effect>
(71) Impact alleviation mechanism 4e of
(72) The above embodiments do not limit the configuration of the present invention. Accordingly, the above embodiments can have each portion with a constituent element omitted, replaced or added based on the disclosure in the present specification and common knowledge in the art and they should all be construed to belong to the scope of the present invention.
(73) While in each above embodiment a fixed member is provided with a stopper portion (i.e., a stopper), a movable member may be provided with a stopper portion and the stopper portion or the fixed member may be provided with an elongate protruding portion (i.e., elongated protruding member) as would be appreciated to one skilled in the art.
(74) Furthermore, when the elongate protruding portion is formed in a strip, it may have only one side edge fixed and the other side edge unfixed, i.e., it may be cantilevered.
(75) Furthermore, the stopper portion or the elongate protruding portion may be formed separately from the fixed member and the movable member and attached thereto.
(76) Furthermore, an elongate protruding portion in the form of a projection may be formed symmetrically frontwardly and rearwardly as seen in a direction in which the stopper portion protrudes as a strip as shown in
(77) Furthermore, for large collision force, the stopper portion itself may abut against the fixed member or movable member from which the stopper portion protrudes, and may thereby rapidly increase reactive force.
(78) Furthermore, in the MEMS device, the number of impact alleviation mechanisms and each mechanism's position can be changed as desired.
(79) The MEMS device can suitably be utilized for example as a MEMS device such as an acceleration sensor and a gyro sensor.
REFERENCE SIGNS LIST
(80) 1: fixed member; 2: resilient body; 3: movable member; 4, 4a, 4b, 4c, 4d, 4e: impact alleviation mechanism; 5, 5a, 5b, 5c, 5d: stopper portion; 6, 6c, 6d.sub.1, 6d.sub.2, 6e: elongate protruding portion; 7, 8: space.