Assembled battery, exterior tube equipped battery, and manufacturing method of assembled battery welded to bus bar
10286479 ยท 2019-05-14
Assignee
Inventors
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/213
ELECTRICITY
International classification
B23K11/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An assembled battery includes: a holder having a holding hole; and an exterior tube equipped battery, wherein: the holder accommodates the exterior tube equipped battery into the holding hole; the exterior tube includes a cylindrical outer-peripheral-surface adhesion portion and a toric peripheral edge covering portion that covers a surface peripheral edge portion; and the assembled battery includes a first adhesive injected and solidified in a gap between an outer peripheral surface of that part of the exterior tube equipped battery which is placed inside the holding hole and that inner peripheral surface of the holder which constitutes a hole wall of the holding hole, and a second adhesive injected and solidified in a gap between the surface peripheral edge portion of the battery and the peripheral edge covering portion.
Claims
1. An assembled battery comprising: a holder including a front surface, a back surface, and a holding hole, the holding hole being a cylindrical hole penetrating through between the front surface and the back surface; and an exterior tube equipped battery including: a cylindrical battery extending in an axis direction, the cylindrical battery including: a first surface placed on one end side in the axis direction, a second surface placed on the other end side in the axis direction, and an outer peripheral surface placed between the first surface and the second surface, and a cylindrical exterior tube including an electrical insulation property and covering the outer peripheral surface of the battery, wherein: the exterior tube equipped battery has an outside diameter smaller than an inside diameter of the holding hole; the holder accommodates the exterior tube equipped battery into the holding hole; the exterior tube includes: a cylindrical outer-peripheral-surface adhesion portion tightly adhered to the outer peripheral surface of the battery, and a toric peripheral edge covering portion that covers a surface peripheral edge portion, which is an outer peripheral edge portion of at least either one of the first surface and the second surface of the battery, wherein: the toric peripheral edge covering portion has an open end portion of the exterior tube as an open end portion of the peripheral edge covering portion; and the open end portion of the peripheral edge covering portion is configured to be increasingly distanced away from the surface peripheral edge portion of the battery in the axis direction as it goes inward in a radial direction so as to form a gap between the surface peripheral edge portion of the battery and the peripheral edge covering portion; the assembled battery includes: a first adhesive injected and solidified in a gap between an outer peripheral surface of that part of the exterior tube equipped battery which is placed inside the holding hole and that inner peripheral surface of the holder which constitutes a hole wall of the holding hole, and a second adhesive injected and solidified in the gap between the surface peripheral edge portion of the battery and the peripheral edge covering portion.
2. An exterior tube equipped battery comprising: a cylindrical battery extending in an axis direction, the cylindrical battery including: a first surface placed on one end side in the axis direction, a second surface placed on the other end side in the axis direction, and an outer peripheral surface placed between the first surface and the second surface; and a cylindrical exterior tube including an electrical insulation property and covering the outer peripheral surface of the battery, wherein: the exterior tube includes: a cylindrical outer-peripheral-surface adhesion portion tightly adhered to the outer peripheral surface of the battery, and a toric peripheral edge covering portion that covers a surface peripheral edge portion, which is an outer peripheral edge portion of at least either one of the first surface and the second surface of the battery, wherein the toric peripheral edge covering portion has an open end portion of the exterior tube as an open end portion of the peripheral edge covering portion; and wherein the open end portion of the peripheral edge covering portion is configured to be increasingly distanced away from the surface peripheral edge portion of the battery in the axis direction as it goes inward in a radial direction, so that the peripheral edge covering portion has a gap between the surface peripheral edge portion and the peripheral edge covering portion.
3. A manufacturing method of an assembled battery welded to a bus bar, comprising: accommodating an exterior tube equipped battery into a holding hole of a holder, the exterior tube equipped battery including: a cylindrical battery extending in an axis direction and including a first surface placed on one end side in the axis direction, a second surface placed on the other end side in the axis direction, and an outer peripheral surface placed between the first surface and the second surface, and a cylindrical exterior tube including an electrical insulation property and covering the outer peripheral surface of the battery, the exterior tube including a cylindrical outer-peripheral-surface adhesion portion tightly adhered to the outer peripheral surface of the battery, and a toric peripheral edge covering portion that covers a surface peripheral edge portion, which is an outer peripheral edge portion of at least either one of the first surface and the second surface of the battery, and the holder including a front surface, a back surface, and the holding hole, the holding hole being a cylindrical hole penetrating through between the front surface and the back surface and which has an inside diameter larger than an outside diameter of the exterior tube equipped battery, wherein the method comprises: heat shrinking the cylindrical exterior tube to the battery; after heat shrinking, injecting and solidifying a first adhesive in a gap between an outer peripheral surface of that part of the exterior tube equipped battery which is placed inside the holding hole and that inner peripheral surface of the holder which constitutes a hole wall of the holding hole; after injecting the first adhesive, injecting and solidifying a second adhesive in a gap between the surface peripheral edge portion of the battery and the peripheral edge covering portion; and applying a load to a bus bar in the axis direction by a welding electrode of a resistance welder in a state where the bus bar is placed on an electrode terminal provided on the first surface or the second surface.
4. The manufacturing method according to claim 3, wherein the toric peripheral edge covering portion has an open end portion of the exterior tube as an open end portion of the peripheral edge covering portion; and the open end portion of the toric peripheral edge covering portion is configured to be increasingly distanced away from the surface peripheral edge portion of the battery in the axis direction as it goes inward in a radial direction so as to form the gap between the surface peripheral edge portion of the battery and the peripheral edge covering portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features, advantages, and technical and industrial significance of exemplary embodiments of the invention will be described below with reference to the accompanying drawings, in which like numerals denote like elements, and wherein:
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DETAILED DESCRIPTION OF EMBODIMENTS
(16) Next will be described an embodiment of the present invention with reference to the drawings.
(17) The battery 10 is a cylindrical (pillar-shaped) lithium-ion secondary battery (more specifically, a 18650-type lithium-ion secondary battery). The battery 10 is a single cell, and includes: a cylindrical battery outer case 11; and an electrode body (not shown) and a nonaqueous electrolyte (not shown) accommodated inside the battery outer case 11. The electrode body is a wound electrode body formed such that a belt-shaped separator (not shown) is provided between a belt-shaped positive plate (not shown) and a belt-shaped negative plate (not shown), and then wound in a cylindrical manner.
(18) Further, the battery 10 has a first surface 17 placed on one end side (an upper end side in
(19) The exterior tube 40 is made of resin having an electrical insulation property and a thermally shrinkable property, and has a cylindrical shape. As illustrated in
(20) Note that the first peripheral edge covering portion 42 has an open end portion on one end side (an upper end side in
(21) The holder 20 is made of a single metal member (more specifically, aluminum) having a plate shape (see
(22) Note that, in the present embodiment, as illustrated in
(23) Further, as illustrated in
(24) Note that, in the assembled battery 1 of the present embodiment, the inside diameter D1 of the circular front-surface-side open end 20f, which is an open end of the holding hole 20d on the front-surface-20b side, is made smaller than an inside diameter D2 of a circular back-surface-side open end 20g, which is an open end of the holding hole 20d on a back-surface-20c side (see
(25) Besides, in the assembled battery 1 of the present embodiment, that inner peripheral surface 20h of the holder 20 which constitutes the holding hole 20d has a tapered surface having an inside diameter that is increased from the front-surface-20b side toward the back-surface-20c side (see
(26) Further, as illustrated in
(27) Besides, in the assembled battery 1 of the present embodiment, the second peripheral edge covering portion 43 has an open end portion on the other end side (a lower end side in
(28) Hereby, it is possible to achieve a large axis-direction distance H between the second-surface peripheral edge portion 18b of the battery 10 and a tip (an open end 43c) of the open end portion 43b of the second peripheral edge covering portion 43, thereby making it possible to easily inject the second adhesive 32 into the gap G2 between the second-surface peripheral edge portion 18b of the battery 10 and the second peripheral edge covering portion 43 of the exterior tube 40 (the second adhesive 32 easily flows into the gap G2). Hereby, it is possible to appropriately inject the second adhesive 32 into the toric gap G2 over the whole circumference thereof, and to firmly fix the battery 10 to the exterior tube 40.
(29) In view of this, for example, as illustrated in
(30) Next will be described a manufacturing method of the exterior tube equipped battery 70. First, an exterior tube (referred to as an unshrunk tube 40A) that has not thermally shrunk yet is prepared. As illustrated in
(31) In this state, the unshrunk tube 40A is heated so as to be shrunk. Hereby, as illustrated in
(32) Note that the projecting length L4 of the exterior tube 40A from the second surface 18 of the battery 10 is adjusted so that, when the unshrunk tube 40A is heated so as to be shrunk, the open end portion 43b of the second peripheral edge covering portion 43 is configured to be distanced from the second-surface peripheral edge portion 18b of the battery 10 in the axis direction AH as it goes inward in the radial direction (the axis-AX side of the battery 10, or the left side in
(33) Next will be described a manufacturing method of an assembled battery according to the present embodiment. First, a predetermined number of exterior tube equipped batteries 70 manufactured in the aforementioned manner and a holder 20 are prepared. Then, in a battery insertion step, the exterior tube equipped battery 70 is inserted in a holding hole 20d of the holder 20, as illustrated in
(34) Subsequently, the process proceeds to a first-adhesive injection step, in which a first adhesive 30 is injected into a gap G1 between an outer peripheral surface 75b of that part (referred to as a held portion 75) of the exterior tube equipped battery 70 which is placed inside the holding hole 20d and that inner peripheral surface 20h of the holder 20 which constitutes the holding hole 20d. More specifically, as illustrated in
(35) In the meantime, in the present embodiment, the holder 20 configured such that an inside diameter D1 of a circular front-surface-side open end 20f, which is an open end of the holding hole 20d on the front-surface-20b side, is made smaller than an inside diameter D2 of a circular back-surface open end 20g, which is an open end of the holding hole 20d on a back-surface-20c side is used (see
(36) Besides, in the holder 20 used in the present embodiment, the inner peripheral surface 20h that constitutes the holding hole 20d has a tapered surface having an inside diameter that is increased from the front-surface-20b side toward the back-surface-20c side (see
(37) After that, as illustrated in
(38) Subsequently, the process proceeds to a second-adhesive injection step, in which, as illustrated in
(39) More specifically, in the present embodiment, a nozzle 52 connected to a dispenser (not shown) is placed above the second surface 18 of the battery 10 (at an inner side of the second peripheral edge covering portion 43 in the radial direction), and the second adhesive 32 is dropped from the nozzle 52 to that position in the second surface 18 of the battery 10 which is adjacent to a radially inner side of the second-surface peripheral edge portion 18b (a position adjacent to a radially inner side of the gap G2). Since a dimension (an opening dimension) of the gap G2 in the axis direction is small, the second adhesive 32 thus dropped enters (infiltrates) into the gap G2 due to capillarity. Moreover, the second adhesive 32 thus entering (infiltrating) into the gap G2 moves inside the gap G2 along its circumferential direction due to capillarity. Hereby, it is possible to inject the second adhesive 32 into the toric gap G2 over a whole circumference without moving the nozzle 52 in the circumferential direction.
(40) Meanwhile, in the present embodiment, the open end portion 43b of the second peripheral edge covering portion 43 is configured to be distanced from the second-surface peripheral edge portion 18b of the battery 10 in the axis direction AH as it goes inward in the radial direction (the axis-AX side of the battery 10, or the left side in
(41) Note that, in the present embodiment, an adhesive having a viscosity lower than that of the first adhesive 30 is used as the second adhesive 32. By using the second adhesive 32 having a low viscosity, the second adhesive 32 easily comes inside the gap G2, and further easily moves inside the gap G2 along its circumferential direction. Hereby, it is possible to easily inject the second adhesive 32 into the toric gap G2 over the whole circumference.
(42) After that, as illustrated in
(43) On this account, even in a case where a bus bar 3 is subsequently welded by resistance welding to a positive terminal 12 or a negative terminal 13 of the battery 10, the bus bar 3 can be welded by resistance welding thereto, appropriately. More specifically, as illustrated in
(44) The present invention has been described above in line with the embodiment, but the present invention is not limited to the above embodiment and can be modified and applied appropriately without departing from the gist of the present invention.