Method and apparatus for actuating downhole tools
10287852 ยท 2019-05-14
Assignee
Inventors
- Daniel George Purkis (Cruden Bay, GB)
- Paul Lincoln Smith (Houston, TX, US)
- Simon John Harrall (Houston, TX, US)
Cpc classification
E21B34/108
FIXED CONSTRUCTIONS
E21B47/18
FIXED CONSTRUCTIONS
E21B41/00
FIXED CONSTRUCTIONS
E21B34/10
FIXED CONSTRUCTIONS
International classification
E21B23/04
FIXED CONSTRUCTIONS
E21B41/00
FIXED CONSTRUCTIONS
E21B34/10
FIXED CONSTRUCTIONS
Abstract
A method of actuating at least one of a plurality of downhole tools (10) connected to at least one hydraulic fluid line (L1, L2) is disclosed. The method includes the steps of: a) providing each of the downhole tools with a control unit (20) comprising a timer which permits fluid communication between the at least one hydraulic fluid line and the downhole tool during a window of time; and b) controlling the pressure in the at least one hydraulic fluid line for at least a sufficient period of time required to at least actuate the said downhole tool, wherein the said sufficient period of time coincides at least partially with the said window of time. A control unit for operating one or more than one of a plurality of downhole tools connected to at least one hydraulic fluid line is also disclosed as including a timer associated with each of the one or more downhole tools, the timer permitting hydraulic fluid to communicate with the respective downhole tool if supplied via the at least one hydraulic fluid line during a window of time. A timer apparatus for use in downhole wellbore for permitting controlled activation of a downhole tool at a point in time is also disclosed as including a valve associated with an energy storage mechanism and which is arranged to move the valve when the energy is released to actuate the downhole tool. A system of downhole tools is also disclosed as including two or more downhole tools, at least one hydraulic fluid line, wherein each of the two or more downhole tools is connected to the at least one hydraulic fluid line and at least one control unit comprising at least one timer, wherein each of the one or more downhole tools is connected to a timer, said timer permitting hydraulic fluid to communicate with the respective downhole tool. A method of controlling flow downhole in a wellbore is also disclosed.
Claims
1. A method of actuating at least one downhole tool connected to at least a first hydraulic fluid line, the method comprising: increasing pressure in the first hydraulic fluid line; reducing the pressure in the first hydraulic fluid line, thereby initiating at least one timer; timing a first time interval with the at least one timer, wherein an end of the first time interval corresponds with a beginning of a second time interval; and then timing the second time interval with the at least one timer, the second time interval being a window of time for actuation of the at least one downhole tool, and wherein the timer is initiated by a predetermined rate of change in pressure in the first hydraulic fluid line.
2. The method according to claim 1, further comprising providing the at least one downhole tool with a valve which is operable by a control unit, wherein the control unit is arranged to open the valve at a start of the window of time such that hydraulic fluid is permitted to flow through the valve.
3. The method according to claim 2, further comprising preventing actuation of the at least one downhole tool outside of the window of time.
4. The method according to claim 2, further comprising closing the valve at an end of the window of time such that the hydraulic fluid is prevented from flowing through the valve and is thereby prevented from acting upon the at least one downhole tool.
5. The method according to claim 4, wherein the window of time is a pre-determined period of time in which the end of the window is a known point in time to an operator of the downhole tool.
6. The method according to claim 2, wherein the control unit comprises a programmable logic unit and is pre-programmed to store data reflecting the window of time for the at least one downhole tool.
7. The method according to claim 2, wherein the timer is initiated and powered by the hydraulic fluid supplied via the first hydraulic fluid line.
8. The method according to claim 2, wherein the control unit further comprises a pressure monitoring device which monitors the pressure in the first hydraulic fluid line.
9. The method according to claim 2, wherein the window of time is a pre-determined period of time in which the start of the window is a known point in time to an operator of the downhole tool.
10. The method according to claim 1, further comprising increasing pressure in the first hydraulic fluid line during the window of time, thereby actuating the at least one downhole tool.
11. The method according to claim 10, wherein the pressure is a pre-determined actuation pressure.
12. The method according to claim 1, wherein the timer is powered by a power source which is at least one of: located downhole with the timer; electrically coupled to the timer; and in close proximity to the timer.
13. The method according to claim 1, wherein the timer does not require any on board or downhole electrical power supply.
14. The method according to claim 1, wherein the timer comprises a mechanical timing mechanism which is initiated by the pressure in the first hydraulic fluid line acting upon a moveable member coupled to an energy storage mechanism.
15. The method according to claim 14, wherein the mechanical timing mechanism further comprises a controlled energy release mechanism which operates at a known rate thereby providing the timer.
16. The method according to claim 15, wherein the mechanical timing mechanism is adapted to open a valve at a point in time co-incident with a start of the window of time for the downhole tool.
17. The method according to claim 14, wherein the mechanical timing mechanism comprises a fluid clock arranged to store fluid and then release the fluid at a pre-determined rate.
18. The method according to claim 1, wherein the at least one downhole tool comprises multiple downhole tools, and wherein each of the downhole tools is provided with a respective control unit.
19. The method according to claim 18, wherein a start and an end of each respective window of time for each respective downhole tool is known to an operator of the downhole tools.
20. The method according to claim 1, wherein the at least one downhole tool comprises multiple downhole tools, and wherein the downhole tools are connected to a single control unit that individually controls each of the downhole tools.
21. The method according to claim 1, wherein the at least one downhole tool comprises two or more downhole tools, and wherein the two or more downhole tools are connected to the first hydraulic fluid line.
22. The method according to claim 21, wherein the two or more downhole tools comprise respective timers having different first time intervals.
23. The method according to claim 21, wherein each of the two or more downhole tools is capable of actuation from a first to a second configuration by application of pressurized fluid via the first hydraulic fluid line.
24. The method according to claim 23, wherein each of the two or more downhole tools comprises a third configuration part way between the first and the second configurations.
25. The method according to claim 23, wherein each of the two or more downhole tools is capable of actuation from the second to the first configuration by application of the pressurized fluid via a second hydraulic fluid line.
26. The method according to claim 25, wherein the first configuration is an open configuration of the respective downhole tool and the second configuration is a closed configuration of the respective downhole tool.
27. The method according to claim 1, wherein the first hydraulic fluid line and a second hydraulic fluid line are pressure balanced when no actuation of the downhole tool is desired.
28. A control unit for operating at least one downhole tool connected to at least one hydraulic fluid line, the control unit comprising: a timer associated with the downhole tool, the timer permitting hydraulic fluid to actuate the downhole tool if supplied via the at least one hydraulic fluid line during a window of time, wherein the timer times an initial time interval followed immediately by a second time interval, and wherein the window of time corresponds to the second time interval.
29. The control unit according to claim 28, further comprising a pressure monitoring device which monitors pressure in the hydraulic fluid line.
30. The control unit according to claim 29, wherein the timer is powered by an electrical power supply and is initiated when the pressure in the hydraulic fluid line corresponds to a predetermined pressure event.
31. The control unit according to 28, wherein the control unit is adapted to operate a valve associated with the downhole tool, and wherein the control unit is arranged to open the valve at the start of the window of time such that the hydraulic fluid is permitted to flow through the valve.
32. The control unit according to claim 31, wherein the control unit is arranged to close the valve at the end of the window of time such that the hydraulic fluid is prevented from flowing through the valve and is thereby prevented from acting upon the downhole tool.
33. The control unit according to claim 28, further comprising a power source which is at least one of: located downhole with the timer; electrically coupled to the timer; and in close proximity to the timer.
34. The control unit according to claim 33, wherein the power source is an electrical power source.
35. The control unit according to claim 34, wherein the control unit comprises a programmable logic unit and is pre-programmed to store data reflecting the window of time for the downhole tool.
36. The control unit according to claim 28, wherein the timer is initiated by a pre-determined event applied to the at least one hydraulic fluid line.
37. The control unit according to claim 36, wherein the pre-determined event is a pressure change in the hydraulic fluid in the hydraulic fluid line.
38. The control unit according to claim 28, wherein the timer is initiated and powered by the hydraulic fluid supplied via the hydraulic fluid line.
39. The control unit according to claim 38, wherein the timer does not require any on board or a downhole electrical power supply.
40. The control unit according to claim 38, wherein the timer comprises a mechanical timing mechanism which is initiated by the hydraulic fluid supplied via the hydraulic fluid line acting upon a moveable member coupled to an energy storage mechanism.
41. The control unit according to claim 40, wherein the mechanical timing mechanism further comprises a controlled energy release mechanism which operates at a known rate thereby providing the timer.
42. The control unit according to claim 40, wherein the mechanical timing mechanism is adapted to open a valve at a point in time co-incident with a start of the window of time for the downhole tool.
43. The control unit according to claim 40, wherein the mechanical timing mechanism comprises a fluid clock arranged to store fluid and then release the fluid at a pre-determined rate.
44. The control unit according to claim 28, wherein the at least one downhole tool comprises multiple downhole tools, and wherein the control unit is arranged for connection to a respective one of the downhole tools.
45. The control unit according to claim 28, wherein the at least one downhole tool comprises multiple downhole tools, and wherein the control unit is arranged for connection with the downhole tools and individually controls each of the downhole tools.
46. A system of multiple downhole tools comprising: at least one hydraulic fluid line, wherein each of the downhole tools is connected to the at least one hydraulic fluid line; and at least one control unit comprising at least one timer, wherein the timer is initiated by a pre-determined event applied to the at least one hydraulic fluid line, and wherein the timer permits hydraulic fluid to actuate a respective downhole tool during a respective window of time which the timer starts and ends, wherein the at least one hydraulic fluid line comprises two hydraulic fluid lines, and wherein each of the downhole tools is connected to both of the hydraulic fluid lines, wherein each of the downhole tools is capable of actuation from a first to a second configuration by application of pressurized fluid via one of the two hydraulic lines, and wherein each of the downhole tools is capable of actuation from the second to the first configuration by application of pressurized fluid via the other of the two hydraulic lines.
47. The system of downhole tools according to claim 46, wherein the timer permits hydraulic fluid to actuate the respective downhole tool if supplied via the at least one hydraulic fluid line during the window of time.
48. The system of downhole tools according to claim 46, wherein the control unit further comprises a pressure device which monitors pressure in the hydraulic fluid line.
49. The system of downhole tools according to claim 48, wherein the timer is arranged to be powered by the hydraulic fluid and is initiated when the pressure in the hydraulic fluid line corresponds to a predetermined pressure event.
50. The system of downhole tools according to claim 48, wherein the system further comprises an electrical power supply.
51. The system of downhole tools according to claim 50, wherein the timer is powered by the electrical power supply and is initiated when the pressure in the hydraulic fluid line corresponds to a predetermined pressure event.
52. The system of downhole tools according to claim 46, wherein the system further comprises a respective valve associated with each of the downhole tools.
53. The system of downhole tools according to claim 52, wherein the control unit is adapted to operate the respective valve associated with each of the downhole tools, and wherein the control unit is arranged to open the valve at a start of the window of time such that hydraulic fluid is permitted to flow through the valve.
54. The system of downhole tools according to claim 53, wherein the control unit is arranged to close the valve at an end of the window of time such that hydraulic fluid is prevented from flowing through the valve and is thereby prevented from acting upon the respective downhole tool.
55. The system of downhole tools according to claim 46, further comprising a power source which is at least one of: located downhole with at least one of the timer(s); electrically coupled to the timer(s); and in close proximity to the timer(s).
56. The system of downhole tools according to claim 55, wherein the power source is an electrical power source.
57. The system of downhole tools according to claim 56, wherein the control unit comprises a programmable logic unit and is pre-programmed to store data reflecting the window of time for the respective downhole tool.
58. The system of downhole tools according to claim 46, wherein the pre-determined event is a pressure change in the hydraulic fluid in the hydraulic fluid line.
59. The system of downhole tools according to claim 46, wherein the timer is initiated and powered by the hydraulic fluid supplied via the hydraulic fluid line.
60. The system of downhole tools according to claim 46, wherein the timer does not require any on board or a downhole electrical power supply.
61. The system of downhole tools according to claim 60, wherein the timer comprises a mechanical timing mechanism which is initiated by the hydraulic fluid supplied via the hydraulic fluid line acting upon a moveable member coupled to an energy storage mechanism.
62. The system of downhole tools according to claim 61, wherein the mechanical timing mechanism further comprises a controlled energy release mechanism which operates at a known rate thereby providing the timer.
63. The system of downhole tools according to claim 61, wherein the mechanical timing mechanism is adapted to open a valve at a point in time co-incident with a start of the window of time for the respective downhole tool.
64. The system of downhole tools according to claim 61, wherein the mechanical timing mechanism comprises a fluid clock arranged to store fluid and then release the fluid at a pre-determined rate.
65. The system of downhole tools according to claim 46, wherein a respective control unit is arranged for connection to a respective one of the downhole tools.
66. The system of downhole tools according to claim 46, wherein a single control unit is arranged for connection with the multiple downhole tools and individually controls each of the downhole tools.
67. The system of downhole tools according to claim 46, wherein there are no more than two hydraulic lines and there are more than two of the downhole tools.
68. A method of controlling flow downhole in a wellbore, the method comprising: installing a plurality of flow control tools downhole, each downhole flow control tool being connected to at least one hydraulic fluid line and each downhole flow control tool controlling flow downhole from one or more than one selected from: 1) a completion production tubing into at least one section of downhole reservoir; 2) at least one section of downhole reservoir into a completion production tubing; 3) between an upper and a lower section of completion/production tubing; and 4) between an upper and a lower section of an annulus located between a completion/production tubing and an inner surface of the wellbore; providing each of the downhole flow control tools with a timer which permits hydraulic fluid to act upon the respective downhole flow control tool if supplied via the at least one hydraulic fluid line during a window of time, wherein the timer is initiated by a pre-determined event applied to the at least one hydraulic fluid line; providing each of the downhole flow control tools with a valve, wherein the valve is arranged to open at a start of the window of time such that the hydraulic fluid is permitted to flow through the valve; providing hydraulic fluid via the hydraulic fluid line to a respective downhole flow control tool during the window of time, thereby actuating the respective downhole flow control tool; and arranging the timer to close the valve at an end of the window of time such that the hydraulic fluid is prevented from flowing through the valve and is thereby prevented from acting upon the respective downhole flow control tool, wherein the at least one hydraulic fluid line comprises two hydraulic fluid lines, and wherein each of the downhole flow control tools is connected to both of the hydraulic fluid lines, wherein each downhole flow control tool is capable of actuation from a first to a second configuration by application of pressurized fluid via one of the two hydraulic fluid lines, and wherein each downhole flow control tool is capable of actuation from the second to the first configuration by application of pressurized fluid via the other of the two hydraulic lines.
69. The method according to claim 68, further comprising preventing actuation of the respective downhole flow control tool outside of the window of time.
70. The method according to claim 68, wherein the timer times the window of time subsequent to a predetermined trigger.
71. The method according to claim 68, further comprising increasing the pressure of the hydraulic fluid in the hydraulic fluid line during the window of time, thereby actuating the respective downhole flow control tool.
72. The method according to claim 71, wherein the pressure is a pre-determined actuation pressure.
73. The method according to claim 68, wherein the timer is powered by a power source which is at least one of: located downhole with the timer; electrically coupled to the timer; and in close proximity to the timer.
74. The method according to claim 68, wherein the pre-determined event is a pressure change in the hydraulic fluid in the hydraulic fluid line.
75. The method according to claim 74, wherein the pressure change comprises increasing a pressure of the hydraulic fluid in the hydraulic fluid line.
76. The method according to claim 68, wherein the timer is initiated by reducing a pressure of the hydraulic fluid in the hydraulic fluid line.
77. The method according to claim 68, wherein the timer is initiated by a predetermined rate of change in pressure of the hydraulic fluid in the hydraulic fluid line.
78. The method according to claim 68, wherein the timer is initiated and powered by the hydraulic fluid supplied via the hydraulic fluid line.
79. The method according to claim 68, wherein the timer does not require any on board or downhole electrical power supply.
80. The method according to claim 68, wherein the timer comprises a mechanical timing mechanism which is initiated by the hydraulic fluid supplied via the hydraulic fluid line acting upon a moveable member coupled to an energy storage mechanism.
81. The method according to claim 80, wherein the mechanical timing mechanism further comprises a controlled energy release mechanism which operates at a known rate thereby providing the timer.
82. The method according to claim 81, wherein the mechanical timing mechanism is adapted to open a valve at a point in time co-incident with a start of the window of time for the respective downhole tool.
83. The method according to claim 80, wherein the mechanical timing mechanism comprises a fluid clock arranged to store fluid and then release the fluid at a pre-determined rate.
84. The method according to claim 68, wherein each of the downhole flow control tools is provided with a respective control unit.
85. The method according to claim 84, wherein the control unit comprises a programmable logic unit and is pre-programmed to store data reflecting the window of time for the respective downhole tool.
86. The method according to claim 68, wherein two or more of the downhole flow control tools are connected to a single control unit that individually controls each of the respective downhole tools.
87. The method according to claim 68, wherein the control unit further comprises a pressure monitoring device which monitors the pressure in the hydraulic fluid line.
88. The method according to claim 68, wherein at least two of the downhole flow control tools have different windows of time.
89. The method according to claim 68, wherein the first configuration is an open configuration of the downhole flow control tool and the second configuration is a closed configuration of the downhole flow control tool.
90. The method according to claim 68, wherein the downhole flow control tool may comprise a third configuration part way between the first and the second configurations.
91. The method according to claim 68, wherein the two hydraulic fluid lines are pressure balanced when no actuation of the respective downhole flow control tool is desired.
92. The method according to claim 68, wherein there are no more than two hydraulic fluid lines and there are more than two downhole flow control tools.
93. The method according to claim 68, wherein the window of time is a pre-determined period of time in which a start of the window is a known point in time to an operator of the downhole flow control tool.
94. The method according to claim 68, wherein the window of time is a pre-determined period of time in which an end of the window is a known point in time to an operator of the downhole flow control tool.
95. The method according to claim 68, wherein a start and an end of each respective window of time for each respective downhole flow control tool is known to an operator of the downhole flow control tools.
Description
(1) Embodiments of the present invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8) In accordance with the present invention, and as shown first in
(9) The graph of
(10) The graph also shows that there is a window of opportunity WO1 in the time period from T=0.4 to T=0.6 during which the operator could, if he wished to, operate or actuate the downhole tool 10A that has been predetermined to be possibly actuable during that window of opportunity WO1. Accordingly, at WO1 and as will be detailed subsequently, the control system associated with downhole tool 10A changes the configuration of the downhole tool 10A so that pressure applied in line L1 during WO1 would result in actuation of downhole tool 10A. However, maintaining the pressure in lines A and B during the window WO1 has no effect. In the example shown in
(11) The graph of
(12) The graph of
(13) It should be noted that it is preferable that embodiments in accordance with the method of actuating the downhole tools 10 is initiated at T=zero by a negative going transition in the pressure from a relatively high pressure to a relatively low pressure and this is much preferred because it is more readily possible for an electronics control system to monitor a negative going pressure. However, it will be apparent to a person skilled in the art that the present invention is not limited to just such a negative going transition in the pressure in line L1 in that other methods of initiating the cycle of actuating or operating a downhole tool 10 could be used such as applying a pressure pulse into line L1 or line L2 or another method such as a rapidly increasing the pressure in line L1 or line L2 could also initiate the cycle starting at T=zero.
(14) It should also be noted that there are two hydraulic lines, line L1 and line L2 as will be subsequently described and it should also be noted that the skilled person will realise that line L2 could also be used to initiate the cycle of operating or actuating a selected downhole tool 10 in that the pressure could be increased in line L2 to a similar level and at similar time periods as shown for line L1 in the graph of
(15) Accordingly, in
(16)
(17) In this specific but non-limiting example shown in
(18) As also shown in
(19) It may also be possible to modify the embodiment shown in
(20) Alternatively, another embodiment utilises the configuration where, instead of pressure being reduced to a minimum level, that instead after T=0 a steady pressure is maintained in both lines to balance the tools 10. In this scenario, actuation of a specific tool 10A, 10B, . . . , 10J in its window of opportunity could occur either by: (i) pressuring one line L1 or B up significantly higher than the other, or (ii) bleeding off pressure in one line L1 or B.
(21) Further alternatively, another embodiment utilises the configuration where, the pressure threshold, P that is reached before setting the timers at T=0 can differ from the pressure applied to actuate the chosen tool 10A, 10B, . . . , 10J in the window of opportunity. The actuation pressure may be higher but is preferably lower than the initiation pressure. This is one way of avoiding a resetting of the timer(s). Another way to avoid resetting of timer(s) is to have a lower bleed off rate so that the negative pressure transition is not as steep and therefore not mistaken for T=0 by control unit electronics.
(22)
(23) Accordingly, the first downhole tool 10A is provided with a first electrical power and electrical control unit 20A, the second downhole tool 10B is provided with a respective electrical control unit 20B and a tenth downhole tool 101 also being shown as being provided with a respective electrical control unit 201 (the other not shown downhole tools 10C to 101 also being provided with respective electrical control unit 20C to 201). Each electrical control unit 20 comprises a pressure transducer 22 which monitors and/or measures either or both of the actual pressure or the change in pressure of hydraulic fluid located within hydraulic line L1. The pressure transducer can monitor pressure continuously or intermittently, such as every five minutes for example to prolong battery life.
(24) Each of the output of the pressure transducer 22 is input into a respective logic control system 24 which will typically comprise an on-board memory storage device such as a memory circuit provided on an integrated chip and which permits the control system 24 to store information and also typically includes an on-board timer (not shown), both of which are electrically powered by a power supply unit 26 which will typically be a battery or the like which is suitable for an extended period of time of operation downhole (such batteries are known and are capable to be located downhole for extended periods of time such as up to 12 or 24 months).
(25) The control unit 24 has an electrical output which is coupled to an input of an electrical motor 28 which may or may not be provided with a gear box on its output but in any event the output of the motor 28 is connected mechanically to a valve 30, where the valve 30 may be any suitable valve such as a needle valve or ball valve and which can be operated to either fully open or fully close (or indeed partially open or close) the hydraulic fluid supply conduit 31 which leads from line L1 to one side of the downhole tool 10. Consequently, if the downhole valve 30 is fully open, the said one side (the left hand side as shown in
(26) A suitable example of a logic control system 24 as including on-board memory and a timer is disclosed in European Patent Publication No EP2209967, and a suitable example of just one form of downhole valve that could be used is the downhole needle valve that is also disclosed in European Patent Publication No EP2209967, the full contents of EP2209967 being incorporated herein by reference.
(27) The operation of the downhole control units 20 for the respective downhole tools 10 as shown in
(28) The electrical control unit 20A and in particular the logic control system 24A that is provided for and is associated with the first downhole tool 10A has been pre-arranged or pre-programmed to monitor for a predetermined change in the pressure in line L1 and in the embodiments shown in
(29) In the example shown in
(30) Similarly, it should be noted that the trigger that occurs at time T=zero to start the respective timer mechanisms need not be a rapidly negative going transition in the pressure in line L1 but could be some other event in relation to the pressure in line L1 such as a pressure pulse or indeed a positive going transition. However, a rapidly going negative going transition is preferred because it is more straight forward for the combination of a pressure transducer 22 and logic control system 24 to monitor such a negative going pressure. Additionally, it should be noted that the operator need not have to reduce the pressure to zero or close to zero after T=zero if the control units 20 are configured differently but it is advantageous to reduce the pressure in line L1 to zero following T=zero because the operator will then not actuate or move any downhole tools (such as the first downhole tool 10A) that he does not wish to move, operate or actuate as shown in the graph of
(31) Following passage of time through all of the windows of opportunities, the tools 10 could be dormant again with the transducer taking pressure readings. At a later point in the life of the well 100, an operator can reset the timers by initiating another T=0 event by pressuring up to P followed by rapid bleed off to reset the timers and initiate all the windows of opportunity again.
(32) As will be appreciated by those skilled in the art, the electrically controlled and powered control unit 20 as disclosed in
(33) Accordingly, there will now be described a mechanically based system which in some circumstances may be more preferable to the electrical control unit 20 which has been described above in terms of reference to
(34)
(35) In simple terms, the mechanically based timer 55 is hydraulically actuated and hydraulically powered by hydraulic fluid pressure contained in one of the hydraulic lines, lines A and/or B such that when it is actuated to start a timer, the timer is pre-arranged or pre-programmed to open the hydraulic fluid conduit 71 for at least a set period of time that is pre-determined or known to the operator by for instance opening a valve (not shown) therein, again referred to as a window of opportunity such as WO1 or WO2 as shown in the graph of
(36) Accordingly, the mechanical timer unit 55 which is hydraulically actuated and powered has some major advantages over the electrical control unit 20 of
(37) In terms of operation by the operator of the pressure in line L1 for example, the mechanical timer unit 55 of
(38)
(39) It is envisaged by the inventor that there are many different types of mechanical based timers that are hydraulically actuated and hydraulically powered and could be used in the embodiments of
(40) An example of a water clock mechanical based timer mechanism will now be described but it should be recognised by the skilled person that there are many other different types of mechanical timer units that are capable of being hydraulically actuated and/or hydraulically powered and would therefore be suitable for use in the mechanical timer unit 55.
(41)
(42) The first mechanical timer unit 55A comprises a first hydraulic valve such as a shuttle valve 65A and which itself comprises a hydraulic fluid chamber 67A, a shuttle 66A where one face 85A of the shuttle 66A is exposed to the hydraulic fluid chamber 67A and the other face 86A of the shuttle 66A is coupled to one end of a coiled spring or other suitable spring 68A or any other suitable biasing device, such that the spring 68A biases the shuttle toward the position where it is minimising the volume within the hydraulic fluid chamber 67A. The end of the hydraulic fluid chamber 67A furthest away from the shuttle 66A is connected within a hydraulic conduit 61A which as will be described functions to charge and also actuate the timer 55A. A one way flow valve 63A is provided in the hydraulic conduit 61A in between line L1 and the shuttle valve 65A and is arranged to permit fluid to flow from line L1 into the hydraulic fluid chamber 67A but also acts to prevent fluid from flowing in the reverse direction. Furthermore, in between the hydraulic fluid chamber 67A and line L2 is provided a fluid flow restrictor 70A which acts to restrict the flow of fluid out of the hydraulic fluid chamber 67A and the purpose of which will be described subsequently.
(43) The fluid flow restrictor 70 could be any suitable fluid flow restrictor such as a lee visco jet offered by the Lee Company USA of Connecticut, USA but other fluid flow restrictors are also available and suitable. Ideally, the flow restrictor 70 allows a controlled and known but limited flow rate of hydraulic fluid therethrough. The flow restrictor 70 should also be suitable for use with relatively high viscosity fluids.
(44) Furthermore, an additional hydraulic conduit to the downhole tool 50A is provided in the form of additional hydraulic conduit 62A and which is connected to a fluid input 72A on one side of the shuttle valve 65A, where the fluid output 73A is provided on the other side of the shuttle valve 65A, and importantly, the fluid input 72A and the fluid output 73A are only connected to one another when they are aligned with a fluid path 69 provided on, in or through the shuttle 65. In other words, if the fluid path 69A is not aligned with the fluid input 72A and the fluid output 73A, then no fluid can flow between the fluid input 72A and fluid output 73A and therefore no fluid can flow along the hydraulic conduit 62A to the tool 50A.
(45) The first mechanical timer 55A is operated in accordance with the methodology hereinbefore described and particularly with reference to
(46) In any event, the shuttle valve 65A and fluid flow restrictor 70A are configured so that when the window of opportunity WO1 for the first tool 50A is to be shut, the fluid path 69A has moved upwards past the fluid input 72A and fluid output 73A such that no further fluid can flow along the hydraulic conduit 62 to the tool 50A.
(47) The second mechanical timer 55B incorporates all the components of the first mechanical timer 55A (and therefore uses the same reference numerals but denoted by the suffix B instead of A) but also has some further components in the form of an additional hydraulic cylinder 75B which is located in the hydraulic conduit 61B in between the shuttle valve 65B and the one way flow valve 63B. Indeed, there may optionally be a further one way flow valve 64B provided in the hydraulic conduit 61B and in between the shuttle valve 65B and the additional hydraulic cylinder 75B in order to prevent fluid from flowing back from the shuttle valve 65B into the additional hydraulic cylinder 75B. The additional hydraulic cylinder 75B comprises a piston 76B located therein and a spring 78B which biases the piston 76B to attempt to minimise the volume of the piston fluid chamber 77B. The second mechanical timer 55B is operated in exactly the same way as the first mechanical timer 55A, but the second mechanical timer 55B will be operated to align the fluid path through the shuttle 69B with the input 72B and output 73B during the second window of opportunity WO2 as shown in the graph of
(48) The skilled person will readily understand that further or multiple additional hydraulic cylinders 75 can be provided for each of the respective other downhole tools 50C, 50D to 50J in order to provide further delay for the subsequent windows of opportunity WO3, WO4, WO5 to WO10 to occur and/or the hydraulic fluid chambers 67B and/or 77B can be varied in volume to also vary the occurrence in time of the respective windows of opportunity WO1 to WO10.
(49) Furthermore, the skilled person will readily understand that the mechanical based timers 55A and 55B could be modified within the scope of the invention to provide the single timer 56 unit by for instance providing a shuttle 66 with multiple fluid paths 69A, 69B, 69C to 69J through the shuttle 66 and/or multiple fluid inputs 72 and/or multiple fluid outputs 73 to connect to respective downhole tools 50 such that one shuttle valve 65 could provide separate and distinct outputs 57A, 57B, 57C to 57J as shown in
(50) The skilled person will also readily understand that there are many other different arrangements of hydraulic circuitry possible to achieve the required control of a downhole tool 50 by allowing the possibility of actuation of the said downhole tool 50 during a period of time referred to as a window of opportunity after a known event has occurred.
(51) Consequently, embodiments of the present invention provide the possibility to an operator to control a virtually unlimited number of downhole tools 10, 50 with only two hydraulic lines A and B (and potentially with just one hydraulic line) and avoid the need for the downhole tools 10, 50 to have respective control systems that operate by monitoring for a distinct pressure value or band of pressure values which in practice is very difficult to do.
(52) Furthermore, the mechanical timer embodiments have the advantage that they do no require any form of downhole electrical power and therefore have a very long life in service, typically at least as long as the well 100 itself.
(53) Modifications and improvements may be made to the embodiments hereinbefore described without departing from the scope of the invention.
(54) For instance, the various embodiments hereinbefore described have been referred to as sensing the pressure in one of the hydraulic lines A or B and in that sense the pressure being sensed is absolute (for instance is 10,000 psi at the pressure transducer 22). Alternatively, it would be possible to measure the differential pressure between lines A and B and in that alternative embodiment, a pressure transducer 22 for each control unit 20 would be provided on each of the lines A and B such that the difference between the pressure in the lines can be measured. Furthermore,
(55) It should also be noted that, whilst the embodiment shown in