Crane boom segment for assembly of a crane boom, method for assembling a crane boom
10287142 ยท 2019-05-14
Assignee
Inventors
Cpc classification
B66C23/365
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66C23/70
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A Crane boom segment is provided for assembly of a crane boom by interconnection of multiple crane boom segments from a transport configuration to an operational configuration. The crane boom segment includes a first and second planar latticed truss, each with two chords between which permanent lacing elements extend. Both chords of each planar latticed truss include segment connection parts at their head ends allowing crane boom segments to be connected to each other in series, and in the operational configuration the first and second planar latticed trusses are provided at opposite sides of the longitudinal axis of the crane boom segment. A crane boom segment further includes a first and second lattice web, each lattice web connectable to one of the chords of the first planar latticed truss and one of the chords of the second planar latticed truss. A modular crane includes a travelling base frame which allows for travel of said crane over a surface, and a crane boom assembled from crane boom segments, one end of the crane boom being hingedly connected about a substantially horizontal pivot axis to said travelling base frame.
Claims
1. A crane boom segment for assembly of a crane boom by interconnection of multiple crane boom segments from a transport configuration to an operational configuration, wherein the crane boom segment has a substantially rectangular cross section and a longitudinal axis, the crane boom segment comprising: a first and second planar latticed truss, each with two chords between which permanent lacing elements extend, wherein both chords of each planar latticed truss comprise segment connection parts at head ends thereof, allowing crane boom segments to be connected to each other in series, and wherein in the operational configuration the first and second planar latticed trusses are provided at opposite sides of the longitudinal axis of the crane boom segment; and a first and second lattice web, each lattice web connectable to one of the chords of the first planar latticed truss and one of the chords of the second planar latticed truss, wherein the first and second lattice webs are accordion-type lattice webs, each composed of multiple straight elements that are pivotably interconnected in series by hinges each having a pivot axis, wherein in the folded transport configuration the straight elements are essentially parallel to each other, and in the operational configuration the interconnected straight elements have been pivoted open to form V-shaped pairs of straight elements, wherein the hinges each comprise a fastener member and the chords are provided with complementary fastener members to allow the accordion-type lattice web in the operational configuration connected to the chords, wherein the chords of a planar latticed truss are each provided with one of said complementary fastener members at ends thereof, and with multiple intermediate complementary fastener members between said end complementary fastener members, all intermediate complementary fastener members and one of the end complementary fastener members having the same mutual distance, and the distance between the other end complementary fastener member and an adjacent intermediate complementary fastener member being half that distance, and wherein at the end of a planar lattice truss one chord ends with the mutual distance between the end complementary fastener member and the adjacent intermediate complementary fastener member being half that distance, and the other chord ends with the mutual distance between the end complementary fastener member and the adjacent intermediate complementary fastener member being the distance.
2. The crane boom segment according to claim 1, wherein the hinges prohibit the straight elements from pivoting open further than in the operational configuration.
3. The crane boom segment according to claim 1, wherein the first and second planar lattice webs comprise straight elements of increasing length to provide a crane boom segment which tapers out in the operational configuration.
4. A modular crane, comprising: a travelling base frame which allows for travel of said crane over a surface; and a crane boom assembled from crane boom segments according to claim 1, wherein one end of the crane boom is hingedly connected about a substantially horizontal pivot axis to said travelling base frame.
5. A method of constructing a crane boom by interconnecting multiple crane boom segments, each crane boom segment comprising: a first and second planar latticed truss, each with two chords between which permanent lacing elements extend, wherein both chords of each planar latticed truss comprise segment connection parts at head ends thereof, allowing crane boom segments to be connected to each other in series, and wherein in the operational configuration the first and second planar latticed trusses are provided at opposite sides of the longitudinal axis of the crane boom segment; and a first and second lattice web, each lattice web connectable to one of the chords of the first planar latticed truss and one of the chords of the second planar latticed truss, wherein the first and second lattice webs are accordion-type lattice webs, each composed of multiple straight elements that are pivotably interconnected in series by hinges each having a pivot axis, wherein in the folded transport configuration the straight elements are essentially parallel to each other, and in the operational configuration the interconnected straight elements have been pivoted open to form V-shaped pairs of straight elements, wherein the hinges each comprise a fastener member and the chords are provided with complementary fastener members to allow the accordion-type lattice web in the operational configuration connected to the chords, and allow the accordion-type lattice web in the transport configuration to be disconnected from the chords, wherein the chords of a planar latticed truss are each provided with one of said complementary fastener members at ends thereof, and with multiple intermediate complementary fastener members between said end complementary fastener members, all intermediate complementary fastener members and one of the end complementary fastener members having the same mutual distance, and the distance between the other end complementary fastener member and an adjacent intermediate complementary fastener member being half that distance, wherein at the end of a planar lattice truss one chord ends with the mutual distance between the end complementary fastener member and the adjacent intermediate complementary fastener member being half that distance, and the other chord ends with the mutual distance between the end complementary fastener member and the adjacent intermediate complementary fastener member being the distance, wherein the first and second planar latticed trusses are transportable independently of the collapsed, folded-in accordion-type lattice webs, and wherein the method comprises the steps of: pivoting the interconnected straight elements of both accordion-type lattice webs open from the transport configuration to the operation configuration to form V-shaped pairs of straight elements; connecting the fastener members of the hinges of the accordion-type lattice webs to the complementary fastener members of the chords of the first and second planar latticed trusses to form a crane boom segment; and interconnecting crane boom segments in series by connecting the segment connection parts at the head ends of the chords.
Description
(1) The invention will be further described in relation to the drawings, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10) In
(11) A revolving superstructure 3 is mounted on said base structure 2, so that the superstructure 3 can rotate about a vertical revolving axis A with respect to the base structure 2.
(12) The crane 1 further has a boom 4 and a backmast 5. One end 4e of the boom is hinged to the superstructure 3 so that the boom 4 pivots about horizontal pivot axis 6. The backmast 5 is also hinged to the superstructure 3 about a horizontal pivot axis 7. Furthermore a fly jib arrangement 8 is provided, including jib 8a and stay beams 8b, 8c which are all pivotably connected to the top of the boom 4.
(13) Possibly, the boom 4 has an A-frame design, with two elongated boom sections separately connected to the superstructure and merging towards each other near the top of the boom 4. Possibly, the backmast 5 has an inverted Y-frame design with two lower backmast sections pivoted to the superstructure 3 and merging into a single section.
(14) In the shown embodiment of the crane 1 the boom 4, the backmast 5, the jib 8a and stay beams 8b, 8c are composed of segments to allow for easy transport of the entire crane from one construction site to the next. In particular various crane boom segments 4a and backmast segments 5a are indicated. Preferably, some or all of the segments are embodied as crane boom segments according to the present invention.
(15) A main load hoisting device is associated with the boom 4 for hoisting a load. In
(16) Furthermore, in the embodiment of
(17) The crane 1 further has a superlift ballast 16 and an associated connection 17 serving to connect said superlift ballast 16 to the backmast 5 while the superlift ballast 16 is resting on the surface 9 (as in
(18) In this crane 1 of
(19) In
(20) Crane boom segment 20 as shown in
(21) The components of crane boom segment 20 are shown in detail in
(22) The crane boom segment 20 further comprises a first lattice web 23 and a second lattice web 24. In the shown operational configuration first lattice web 23 is connected to chord 21a of the first planar latticed truss 21 and chord 22a of the second planar latticed truss 22, and second lattice web 24 is connected to chord 21b of the first planar latticed truss 21 and chord 22b of the second planar latticed truss 22.
(23) In
(24) The first and second lattice webs 23, 24, shown in
(25) In an embodiment, the hinges are configured such that they prohibit the straight elements from pivoting open further than in the operational configuration. This is advantageous during installation: on location, the folded-in accordion-type lattice webs need to be unfolded, and subsequently connected to the chords. In view of the dimensions and weight of the lattice webs this unfolding is in practice frequently carried out by a forklift or the like. It is advantageous to configure the hinges such that they prohibit the straight elements from pivoting open further than in the operational configuration, as a result of which the unfolding operation automatically results in a correct degree of folding out.
(26) As indicated above, the crane boom segment 50 shown in
(27) It is not shown, but likewise conceivable that the crane boom segments are tapering in two dimensions, hence, not only the first and second lattice webs being tapering as shown in
(28) The hinges 23a, 23b comprise a horizontal pivot axis A, indicated for two hinges in
(29) In
(30) Both chords 121, 122 comprise segment connection parts 124 at their head ends, allowing crane boom segments to be connected to each other in series. In the shown embodiment, the connection parts 124 are embodied as a set of plates 124a, 124b, 124c, 124d, protruding at the head ends in the longitudinal direction of the chords, which are each provided with bores which are provided such that they define a connection axis O, perpendicular to the chords, in the plane of the planar latticed truss. In these bores a connection pin can be received for providing the connection between the crane boom segments. In the shown embodiment, the set of plates 124a, 124b, at one head end of a chord is offset in the direction of the connection axis O, allowing the bores of a crane boom segment to line up with the bores in the set of plates 124c, 124d, of an adjacent crane boom segment to be connected to these.
(31) The planar latticed truss 120 is suitable to be used in a crane boom segment according to the first embodiment of the present invention. To this end, the chords 121, 122 are provided with complementary fastener members 125, allowing fastener members of the hinges of an accordion-type lattice web to be connected to the chords 121, 122.
(32) In the shown embodiment, the complementary fastener members 125 are embodied as pin-receiving holes provided in the plates 121a, 121b of a chord. In the shown embodiment, as is preferred, each of the chords 121, 122 of a planar latticed truss is provided with end complementary fastener members 125e at their ends and with multiple intermediate complementary fastener members 125i between said end complementary fastener members 125e, all intermediate complementary fastener members and one of the end complementary fastener members having the same mutual distance d, and the distance between the other end complementary fastener member and an adjacent intermediate complementary fastener member being half that distance d, and wherein at the end of a planar lattice truss one chord ends with the mutual distance between the end complementary fastener member and the adjacent intermediate complementary fastener member being half that distance d, and the other chord ends with the mutual distance between the end complementary fastener member and the adjacent intermediate complementary fastener member being the distance d. An effect of this configuration of complementary fastener members is that both planar latticed trusses of a crane boom segment can be embodied identically while allowing the connection of identical first and second lattice webs. This reduction of the number of different components of a crane boom segment is highly advantageous on-site during assembly.
(33) In the shown embodiment, the complementary fastener members 125 on a chord are provided at a distance from the portion of the chord from which the permanent lacing elements 123 extend. This is advantageous for the strength of the boom segment.
(34) It is noted here that the planar latticed truss 120 is also suitable to be used in a crane boom segment according to the third embodiment of the present invention. To this end, the chords 121, 122 are provided with mating chord fastener members 125, 126, to connect another planar latticed truss directly onto of the planar latticed truss 120 by providing a connection between the chord fastener members 125, 126.
(35) In the shown embodiment, the members 125 can thus advantageously be used as complementary fastener members 125, allowing fastener members of the hinges of an accordion-type lattice web to be connected to the chords 121, 122, according to the first aspect of the invention, and alternatively, the same members 125 can be used as chord fastener members 125 to connect another planar latticed truss directly onto of the planar latticed truss 120 by providing a connection between the chord fastener members 125, 126.
(36) Mating chord fastener members 126 (according to the third aspect of the invention) are provided as lugs, protruding from the chords 121, 122, opposite to the chord fastener members 125 with respect to the plane of the planar lattice truss 120. Hence, the mating chord fastener members are also provided at the ends of the chords and between the ends, similar to the configuration of the complementary fastener members according to a preferred embodiment of the first aspect of the invention. The lugs 126 comprise an opening which is adapted to align with the pin-receiving holes of the chord fastener members 125 in the operation configuration, when another planar latticed truss is connected directly onto of the planar latticed truss 120, allowing a pin to provide a connection between the mating chord fastener members 125, 126.
(37) The operational configuration of a crane boom segment 40 according to a third aspect of the invention is shown in
(38) Each planar latticed truss is embodied as the planar latticed truss 120 shown in detail in
(39) Members on the chords 41a, 41b, 44a, 44b, which are similar to members 125 as shown in
(40) According to the third aspect of the invention, the crane boom segment comprises a third planar latticed truss 43 and, as is preferred, also a fourth planar latticed truss 44. Each of the chords 41a, 41b of the first planar latticed truss 41 and each of the chords 43a, 43b of the third planar latticed truss 43; and each of the chords 42a, 42b of the second planar latticed truss 42 and each of the chords 44a, 44b of the fourth planar latticed truss 44 are provided with mating chord fastener members 125, 126. In the shown operational configuration the third planar lattice truss 43 is connected directly onto of the first planar latticed truss 41 by providing a connection between the mating chord fastener members. In the shown embodiment, the connection is provided by connection pins 48 provided in the mating chord fastener members, which are embodied as pin-receiving holes 125 provided in the plates of a chord, as shown in
(41) In
(42) In
(43) The crane boom segment 80 comprises a first planar latticed truss 81 and a second planar latticed truss 82. Each truss comprises two chords 81a, 81b and 82a, 82b, between which permanent lacing elements 81c, 82c extend. All chords 81a, 81b, 82a, 82b comprise segment connection parts 84 at their head ends, allowing crane boom segments to be connected to each other in series. The segment connection parts 84 are embodied similar to the connection parts 124 shown in
(44) Crane boom segment 80 further comprises a first and second lattice web 83, 85, which are connected to the chords both in the operational configuration of
(45) According to the second aspect of the present invention, each of the lattice webs 83, 85 is composed of multiple straight rods 83a, 83b, 85a, 85b forming triangular units. Each straight rod is pivotably connected at one end via a chord hinge to a chord about a pivot axis parallel to the chord. In particular, straight rods 83a are pivotably connected at one end 83a via a chord hinge 82b to chord 82b about a pivot axis 82bP; straight rods 83b are pivotably connected at one end 83b via a chord hinge 81b to chord 81b about a pivot axis 81bP; straight rods 85a are pivotably connected at one end 85a via a chord hinge 82a to chord 82a about a pivot axis 82aP; straight rods 85b are pivotably connected at one end 85b via a chord hinge 81a to chord 81a about a pivot axis 81aP.
(46) It is noted that the chord hinge may be embodied such that a single straight rod is connected to it, such as the chord hinges at the end of some of the chords of the embodiment shown in
(47) According to the second aspect of the invention, the other end of the straight rods is pivotably connected to another straight rod via a central hinge about a parallel pivot axis. In particular, straight rods 83a are pivotably connected at the other end 83a via a central hinge 83c to the end 83b of straight rod 83b, about a pivot axis 83cP; straight rods 85a are pivotably connected at the other end 85a via a central hinge 85c to the end 85b of straight rod 85b, about a pivot axis 85cP.
In particular, in the embodiment shown, the central hinges 83d, 85c connect two straight rods connected to the same chord to two other straight rods connected to the other cord.
(48) The central hinges 83c, 85c of the first and second lattice webs are offset, allowing the central hinges of a lattice web to move away from the plane of that lattice web in the operational configuration, to be folded to a transport configuration whereby the straight rods of the first lattice web and the straight rods of the second lattice web nest into each other.
(49) This configuration of the lattice webs 83, 85 allows the lattice web to be foldable from the operational configuration shown in
(50) In the shown embodiment, as is advantageous, the central hinges 83c, 85c are provided with locking members to be able to lock the lattice webs in the operational configuration. In
(51) In the embodiment shown in
(52) In
(53) Modular crane 90 is embodied as a ring lift crane comprising a travelling base frame 95 which allows for travel of said crane 90 over a surface. Travelling may involve a rotation, translation or a combination thereof. In the shown embodiment, the travelling base frame is provided with bogies 95a, adapted to travel over a ring 96 mounted on a floor 97, allowing the base frame 95 to rotate. Alternative configurations allowing the base frame to rotate are also conceivable. Yet alternatively, it is also conceivable that the travelling base is provided with tracks or wheels, allowing the modular crane to travel.
(54) The modular crane comprises a crane boom 91 comprises two elongated boom sections 91a and 91b, each of which is assembled from crane boom segments allowing the modular crane to be transportable. One end 91a, 91bof each boom section is hingedly connected about a substantially horizontal pivot axis 91A, to the travelling base frame 95. The other ends 91a, 91b of the boom sections 91a, 91b merge towards each other near the top of the crane boom 91.
(55) The modular crane further comprises a backmast 92 that is mounted pivotably to said base frame 95 about a horizontal pivot axis 92P. In the shown embodiment, the backmast 92 comprises two elongated backmast sections 92a and 92b, one end of each backmast section being hingedly connected about the pivotat axis 92P to the base frame 95. The other ends 92a and 92b of the backmast sections are connected to each other via a backmast connection section 92c.
(56) The modular crane 90 further comprises ballast 93, here embodied as containers 93a connected via a lattice structure 93b to the upper ends 92a, 92b of the backmast 92.
(57) Furthermore, a main hoisting device 94 is provided, comprising a main hoisting winch 94a, a main hoist wire 94b that is guided over the crane boom via sheaves 94c and a hook 94d, connected to the main hoist wire 94b. Also a luffing device 96 is provided, comprising a luffing winch 96a and a luffing cable 96b, extending between the luffing winch 96a, the backmast 92, in particular sheaves 96c provided at the upper ends of the backmast sections 92a, 92b, and the crane boom 91.
(58) The base frame as shown comprises two parallel main girders 95b to which the crane boom segments 91a, 91b and the backmast sections 92a, 92b are connected, and one or more cross-girders 95c provided therebetween. The girders 95b, 95c are assembled from girder segments. According to a preferred embodiment of the fourth aspect of the invention, one of the cross-girders 95c comprises two hoist winches 94a, mounted within hoist winch frames 94f, visible in
(59) The hoist winch frame into which a main hoisting winch 94a is mounted is embodied as a shipping container comprising connectors 94g at the corners thereof according to the fourth aspect of the invention. In
(60) In the shown embodiment, also the luffing winch 96a is mounted within a luffing winch frame 96f, embodied as a shipping container comprising connectors 96g at the corners thereof. In the shown embodiment, the luffing winch frame 96f is connected to the main girders 95b of the base frame. Preferably, the luffing winch frame 96f also forms part of the base frame, being included into the main girders 95b of the base frame.
(61) An example of such a hoist winch frame 100 comprising a main hoist winch 105 is shown in detail in
(62) In
(63) It is noted that due to the significant weight of a main hoist winch, which may be up to 28 tons including the hoist wire, the dimensions of a hoist winch frame may be smaller than other shipping containers. In particular, to be able to connect the hoist winch frame and integrate it into the base frame, the hoist winch frame preferably a cross-sectional dimension H*W that allows the connection to girder segments. On the other hand, the length L of the container 100 may be kept relatively small.
(64) It is conceivable that a hoist winch frame, or multiple hoist winch frames connected to each other in series, together form a girder. Alternatively, the hoist winch frame(s) is/are connected to girder segments to form a girder.