Airfoil with perpendicular airflow
10287124 ยท 2019-05-14
Assignee
Inventors
Cpc classification
B65H23/24
PERFORMING OPERATIONS; TRANSPORTING
D21G9/0063
TEXTILES; PAPER
International classification
D21F11/14
TEXTILES; PAPER
B65H23/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The problem of web flutter experienced by webs spanning the draw between a drying area of a fiber web manufacturing machine and winder, wherein the web is assisted by airfoils is mitigated by using at least one airfoil having multiple conduits connected to at least one air supply, at least two areas with openings in form of slots or rows of holes (or elongated openings) are oriented a direction substantially parallel to the direction of web movement, wherein the openings communicate with the multiple conduits, a Coanda surface disposed adjacent to the openings, and wherein the openings are configured to direct air flowing from the air source through the multiple conduits, through the openings over the Coanda surface in a direction substantially perpendicular to the direction of web movement.
Claims
1. A web stabilizing system comprising: an airfoil (1) comprising an airfoil housing (15) having a top (10) and a bottom (30); an air inlet (20) extending into the airfoil housing (15), wherein the air inlet (20) is in fluid communication with a conduit (90) disposed inside the airfoil housing (15) along a length (L) of the airfoil housing (15), wherein the conduit (90) is in fluid communication with an area of the bottom (30) of an airfoil housing (15) defining an opening (40, 45) in the bottom (30) of the airfoil housing (15); a Coanda surface (50) disposed on the bottom (30) of the airfoil housing (15) adjacent the area defining the opening (40, 45) in the bottom (30) of the airfoil housing (15), wherein the opening (40, 45) is configured to direct air (80) horizontally over the Coanda surface (50) along a width (W) of the bottom (30) of the airfoil housing (15), wherein the width (W) is perpendicularly disposed to the length (L) of the airfoil housing (15) a web (75) suspended directly under the bottom (30) of the airfoil housing (15), wherein the web (75) moves in a direction (95) parallel to a length (L) of the bottom (30) of the airfoil housing (15), wherein air (80) flowing through the opening (40, 45) flows over the Coanda surface (50) in a direction perpendicular to the direction (95) of web movement, wherein the bottom (30) of the airfoil housing (15) further comprises a golf ball pattern (25).
2. The web stabilizing system of claim 1, wherein the top (10) of the airfoil housing (15) further comprises sloped surfaces.
3. The web stabilizing system of claim 2, wherein the opening (40) is a slot (45).
4. The web stabilizing system according to claim 2, wherein the opening (40) is a series of holes.
5. The web stabilizing system according to claim 1, wherein the opening (40) is a slot (45).
6. The web stabilizing system according to claim 1, wherein the opening (40) is a series of holes.
7. The web stabilizing system according to claim 1, further comprising an air source fluidly communicating with the air inlet (20).
8. The web stabilizing system according to claim 1, wherein the area defining the opening (40, 45) in the bottom (30) of the airfoil housing (15) further comprises a top ledge (57) oppositely disposed a bottom ledge (54), wherein the top ledge (57) and bottom ledge (54) define a gap (36) between the top ledge (57) and bottom ledge (54).
9. The web stabilizing system according to claim 8, wherein the gap (36) extends the length (L) of the airfoil housing (15).
10. The web stabilizing system according to claim 9, wherein the stabilizer (1) comprises multiple areas defining openings (40, 45) in the bottom (30) of the airfoil housing (15) and each opening (40, 45) is configured to direct air (80) over a Coanda surface (50) in a direction perpendicular to the length (L) of the airfoil housing (15).
11. The web stabilizing system according to claim 1, wherein the stabilizer (1) comprises multiple areas defining openings (40, 45) in the bottom (30) of the airfoil housing (15).
12. The web stabilizing system according to claim 11, wherein each opening (40, 45) is configured to direct air (80) over a Coanda surface (50) in a direction perpendicular to the length (L) of the airfoil housing (15).
13. The web stabilizing system of claim 1, wherein the golf ball pattern (25) is disposed proximate to a Coanda surface (50) such that air jets (80) exiting the opening (40, 45) flows over the Coanda surface (50) before flowing across the golf ball pattern (25).
14. A web stabilizing system comprising: an airfoil (1) comprising an airfoil housing (15) having a top (10) and a bottom (30); an air inlet (20) extending into the airfoil housing (15), wherein the air inlet (20) is in fluid communication with a conduit (90) disposed inside the airfoil housing (15), wherein the conduit (90) is in fluid communication with an area of the bottom (30) of an airfoil housing (15) defining an opening (40, 45) in the bottom (30) of the airfoil housing (15); a Coanda surface (50) disposed on the bottom (30) of the airfoil housing (15), wherein the opening (40, 45) is configured to direct air (80) over the Coanda surface (50), wherein the bottom (30) of the airfoil housing (15) further comprises a golf ball pattern (25); a web (75) is configured to be suspended under the bottom (30) of the airfoil housing (15), and when the web (75) moves in a first direction (95) relative to the bottom (30) of the airfoil housing (15), air (80) flowing through the opening (40, 45) flows over the Coanda surface (50) in a direction perpendicular to the direction (95) of web movement.
15. The web stabilizing system according to claim 14, wherein a web (75) is suspended directly under the bottom (30) of the airfoil housing (15), the web (75) moving in a direction (95) parallel to a length (L) of the bottom (30) of the airfoil housing (15), and air (80) flows through the opening (40, 45) over the Coanda surface (50) in a direction (W) perpendicular to the direction (95) of web movement.
16. The web stabilizing system according to claim 14, wherein the opening (40) is a slot (45).
17. The web stabilizing system of claim 14, wherein the top (10) of the airfoil housing (15) further comprises sloped surfaces.
18. The web stabilizing system of claim 14, wherein the opening (40) is a series of holes.
19. The web stabilizing system according to claim 14, wherein the area defining the opening (40, 45) in the bottom (30) of the airfoil housing (15) further comprises a top ledge (57) oppositely disposed a bottom ledge (54), wherein the top ledge (57) and bottom ledge (54) define a gap (36) between the top ledge (57) and bottom ledge (54).
20. A web stabilizing system comprising: an airfoil (1) comprising an airfoil housing (15) having a top (10) and a bottom (30); an air inlet (20) extending into the airfoil housing (15), wherein the air inlet (20) is in fluid communication with a conduit (90) disposed inside the airfoil, wherein the conduit (90) is in fluid communication with an area of the bottom (30) of an airfoil housing (15) defining an opening (40, 45) in the bottom (30) of the airfoil housing (15); a Coanda surface (50) disposed on the bottom (30) of the airfoil housing (15) adjacent the area defining the opening (40, 45) in the bottom (30) of the airfoil housing (15), wherein the opening (40, 45) is configured to direct air (80) over the Coanda surface (50) along the bottom (30) of the airfoil housing (15); and a web (75) suspended under the bottom (30) of the airfoil housing (15), wherein the bottom (30) of the airfoil housing (15) further comprises a golf ball pattern (25).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing will be apparent from the following more particular description of exemplary embodiments of the disclosure, as illustrated in the accompanying drawings. The drawings are not necessarily to scale, with emphasis instead being placed upon illustrating the disclosed embodiments.
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DETAILED DESCRIPTION OF THE INVENTION
(12) The following detailed description of the preferred embodiments is presented only for illustrative and descriptive purposes and is not intended to be exhaustive or to limit the scope and spirit of the invention. The embodiments were selected and described to best explain the principles of the invention and its practical application. One of ordinary skill in the art will recognize that many variations can be made to the invention disclosed in this specification without departing from the scope and spirit of the invention.
(13) Corresponding reference characters indicate corresponding parts throughout the several views. Although the drawings represent embodiments of various features and components according to the present disclosure, the drawings are not necessarily to scale and certain features may be exaggerated in order to better illustrate embodiments of the present disclosure, and such exemplifications are not to be construed as limiting the scope of the present disclosure.
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(15) Operators generally use one or more airfoil web stabilizers 1 in the draw between the drying end of the web-manufacturing machine and the winder. Multiple airfoil web stabilizers 1 in accordance with the present disclosure may span the draw. In other exemplary embodiments, an airfoil web stabilizer 1 with a greater length L may be used in place of multiple airfoil web stabilizers 1 with lesser lengths L.
(16) In an exemplary airfoil web stabilizer 1, air 80 may flow through one or more air inlets 20 communicating with an air source (not depicted). The air source may be a fan, such as a low pressure fan or medium pressure fan. In other exemplary embodiments, the air source may be a repository of compressed air. In still other exemplary embodiments, the air source may be the Yankee dryer hood or other equipment component within the web production line. The air inlets 20 extend through the edge 35 of the airfoil housing 15 and direct air 80 to conduits (90
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(21) Without being bounded by theory, the air jet 80 moving over Coanda surfaces 50 creates areas of low pressure and attracts the web 75 toward the bottom 30 of the airfoil housing 15 due to the Coanda Effect. On the right side of
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(23) Without being limited by theory, applicant has discovered that by blowing perpendicular air jets 80 in opposite directions around the Coanda surfaces 50, the moving air creates areas of low pressure, which attracts the stagnant air located in the etch stabilizing zone 70. The movement of air in the etch stabilizing zone 70 toward the perpendicular air jets 80 likewise creates areas of low pressure, or under pressure in the etch stabilizing zone 70. This under pressure in the etch stabilizing zone 70 attracts the web moving in a perpendicular direction 95 and stabilizes the web 75 without having the airfoil physically contact the web 75. The movement of air around the corner 33 and edges 35, 37 of the airfoil housing 15 further reduces fluttering at the web edges 72. In active air foils, the air flowing through the slot 45 is desirably at a constant rate of speed and pressure.
(24) Without being bounded by theory, because the under pressure in the stabilizing zone 70 is defined substantially by perpendicular air jets 80 exiting proximate slots 45 at a constant rate of speed and pressure, expanding air from neighboring slot 45 is less likely to cause pressure variations within the stabilizing zone 70 because the air closer to the slot 45 is more compressed than air further along the width W of the airfoil web stabilizer 1. In the depicted embodiments, the opening 40 is a slot 45. Therefore, the under pressure within the etch stabilizing zone 70 may have greater consistency over conventional designs, and therefore stabilize the web 75 with greater consistency than designs that direct air jets parallel to the direction of web movement 95.
(25) In the depicted embodiment, the slots 45 are not configured to first direct an air jet downwardly toward the web; rather, each slot 45 is configured to direct air flow into a perpendicular air jet 80 before the air 80 exits the conduit 90 at the bottom 30 of the airfoil housing 15. An exemplary slot 45 may be formed by a top ledge 57 defining a gap 36 over a bottom ledge 54. One side of the conduit 90 may be desirably engaged to an area defining the top ledge 57.
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(27) The etch stabilizing zone 70 is disposed between the two oppositely disposed slots 45 directing air jets 80 in opposite substantially horizontal directions, but also in a direction substantially perpendicular to the direction of web movement 95.
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(30) Affixing receptacles 23 are attached to the edge 35 and opposite edge 37 of the airfoil housing 15. A bar 29 extends into the affixing receptacles 23 to position the airfoil web stabilizer 1 along the draw.
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(34) The perpendicular air jets 80 curve into the golf ball divots 25 thereby increasing the rate of air speed in the golf ball divots 25, thereby creating multiple areas of low pressure to stabilize the web 75. The golf ball patterns may provide sufficient low pressure areas and stability, that a passive airfoil may be used. In certain exemplary embodiments, the bottom 30 of the airfoil housing 15 may be curved in a convex shape. The curved orientation may facilitate web movement 95 with air flow.
(35) An exemplary airfoil web stabilizer comprises: an airfoil housing having a top and a bottom, an air inlet extending into the airfoil housing, wherein the air inlet is in fluid communication with a conduit disposed inside the airfoil housing along a length of the airfoil housing, wherein the conduit is in fluid communication with an area of the bottom of an airfoil housing defining an opening in the bottom of the airfoil housing, a Coanda surface disposed on the bottom of the airfoil housing adjacent to the area defining the opening in the bottom of the airfoil housing, wherein the opening is configured to direct air horizontally over the Coanda surface along a width of the bottom of the airfoil housing, wherein the width is perpendicularly disposed to the length of the airfoil housing.
(36) An exemplary airfoil web stabilizer may have an airfoil housing further comprising sloped surfaces. In another exemplary airfoil web stabilizer, the opening may be a slot. In still other exemplary airfoil web stabilizers, the opening may be a series of holes. In yet other exemplary embodiments, the airfoil web stabilizer may further comprise an air source fluidly communicating with the air inlet.
(37) In an exemplary airfoil web stabilizer, the area defining the opening in the bottom of the airfoil housing may further comprise a top ledge oppositely disposed a bottom ledge, wherein the top ledge and bottom ledge define a gap between the top edge and bottom ledge and wherein the gap extends the length of the airfoil housing. In another exemplary embodiment, the airfoil web stabilizer may have multiple areas defining openings in the bottom of the airfoil housing, wherein each opening is configured to direct air over a Coanda surface in a direction perpendicular to the length of the airfoil housing.
(38) Another exemplary airfoil web stabilizer may further comprise a series of golf ball divots at the bottom of the airfoil housing. The golf ball divot in the series of golf ball divots may be disposed proximate to a Coanda surface such that air jets exiting the opening flows over the Coanda surface before flowing across the golf ball divot.
(39) In yet another exemplary embodiment, a web stabilizing system may comprise: an airfoil comprising an airfoil housing having a top and a bottom, an air inlet extending into the airfoil housing, wherein the air inlet fluidly communicates with a conduit within the airfoil housing, an area in the bottom of the airfoil housing defining an opening, wherein the conduit is in fluid communication with the area of the bottom of the airfoil housing defining an opening, a Coanda surface on the bottom of the airfoil housing, wherein the Coanda surface is adjacently disposed to the opening in the bottom of the airfoil housing, a web suspended under the bottom of the airfoil housing, wherein the web moves in a direction parallel to a length of the bottom of the airfoil housing, wherein air flowing through the opening flows over the Coanda surface in a direction perpendicular to the direction of web movement.
(40) An exemplary web stabilizing system may further comprise multiple openings in the bottom of the airfoil housing, wherein half of the openings direct air perpendicular to the direction of web movement toward an edge of the airfoil housing and wherein half of the openings direct air perpendicular to the direction of web movement toward an opposite edge of the airfoil housing.
(41) While this invention has been particularly shown and described with references to exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.