Bat system with performance limiting structure and methods of making same
11524215 · 2022-12-13
Assignee
Inventors
- Kohei Kikuchi (Osaka, JP)
- Yohei Yamashita (Osaka, JP)
- David Llewellyn (Norcross, GA, US)
- Thu Van Nguyen (Fujian, CN)
- Chi-Hung Lee (Fujian, CN)
- Renqin Zhang (Fujian, CN)
Cpc classification
A63B60/42
HUMAN NECESSITIES
A63B59/50
HUMAN NECESSITIES
International classification
Abstract
A bat, which has a hollow barrel and an internal assembly configured to resist deformation of the hollow barrel, is disclosed. The internal assembly includes multiple rods disposed longitudinally within the hollow barrel. The internal assembly can include a deformable ring having a substantially circular outer wall having a diameter less than an inner diameter of the hollow barrel and multiple holes, with each hole configured to at least partially receive a rod of the multiple rods. The bat can have an end cap including end cap holes extending partially through the end cap, with each end cap hole configured to at least partially receive a rod.
Claims
1. A bat comprising: a hollow barrel; an internal assembly disposed within the hollow barrel, the internal assembly comprising: a plurality of rods disposed longitudinally within the hollow barrel; and a deformable ring comprising: an outer wall having an outer diameter smaller than an inner diameter of the hollow barrel; and a plurality of holes, each hole configured to at least partially receive a corresponding rod of the plurality of rods; and an end cap attached to an end of the hollow barrel, the end cap having a plurality of recesses configured to receive an end of a corresponding rod of the plurality of rods, wherein the plurality of rods is configured to maintain the deformable ring in a predetermined suspended position within the hollow barrel such that, when the bat is at rest, the outer wall of the deformable ring is disposed a predetermined gap distance from an inner surface of the hollow barrel.
2. The bat of claim 1, wherein each of the plurality of rods is rigid.
3. The bat of claim 1, wherein the internal assembly further comprises: an alignment insert having: an outer diameter approximately equal to the inner diameter of the hollow barrel; and a plurality of holes, each hole configured to receive a portion of a corresponding rod of the plurality of rods.
4. The bat of claim 3, wherein the plurality of holes of the alignment insert is a plurality of through-holes, each of the plurality of through-holes axially extending through the alignment insert.
5. The bat of claim 3, wherein each of the plurality of holes of the alignment insert is offset from a central axis of the alignment insert by a radial distance.
6. The bat of claim 5, wherein the plurality of holes of the alignment insert is disposed equidistantly along a circumference corresponding to the radial distance.
7. The bat of claim 3, wherein the alignment insert has a plurality of lobes.
8. The bat of claim 3, wherein the alignment insert comprises ethylene-vinyl acetate (EVA) foam.
9. The bat of claim 1, wherein: the bat has a central axis; the deformable ring has a central axis aligned with the central axis of the bat, and the plurality of holes of the deformable ring is disposed equidistantly about a circumference corresponding to a radial distance from the central axis of the bat.
10. The bat of claim 9, wherein: the end cap has a central axis aligned with the central axis of the bat, and the plurality of recesses of the end cap is disposed equidistantly about the circumference corresponding to the radial distance from the central axis of the bat.
11. The bat of claim 10 further comprising: an alignment insert having a central axis aligned with the central axis of the bat, the alignment insert including: an outer diameter approximately equal to an inner diameter of the hollow barrel; and a plurality of holes, each hole (i) axially extending at least partially into the alignment insert, (ii) disposed equidistantly about the circumference corresponding to a radial distance from the central axis of the bat, and (iii) configured to receive a portion of a corresponding rod of the plurality of rods, wherein the end cap and the alignment insert are configured to maintain the plurality of rods in a predetermined configuration when the bat is at rest, the predetermined configuration corresponding to each of the plurality of rods being parallel.
12. The bat of claim 1, wherein responsive to receiving force from an impact with an object, the hollow barrel is configured to flex inwardly such that the inner surface of the hollow barrel contacts the outer wall of the deformable ring.
13. The bat of claim 12, wherein: the hollow barrel is configured to transfer at least some of the force from the impact to the deformable ring, and the deformable ring is configured to: at least partially deform from an original shape to a deformed shaped upon receiving the at least some of the force from the impact; and return from the deformed shape to the original shape.
14. The bat of claim 13, wherein the deformable ring is further configured to transfer a rebound force to the hollow barrel as the deformable ring returns from the deformed shape to the original shape.
15. The bat of claim 1, wherein the deformable ring comprises a metal, a resin, a plastic, or a composite material.
16. The bat of claim 1, wherein the deformable ring comprises a plurality of inner lobes, each of the plurality of holes being at least partially disposed within a corresponding inner lobe of the plurality of inner lobes.
17. The bat of claim 1, wherein the deformable ring comprises a hollow inner portion.
18. The bat of claim 1, wherein at least some of the plurality of rods comprise metal, resin, carbon, or a mixture thereof.
19. The bat of claim 1, wherein at least some of the plurality of rods are hollow.
20. The bat of claim 1 further comprising: a compressible material disposed between the deformable ring and an inner surface of the hollow barrel such that the compressible material prevents direct contact between the deformable ring and the hollow barrel.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) Reference will now be made to the accompanying figures, which are not necessarily drawn to scale, and wherein:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
DETAILED DESCRIPTION
(15) Throughout this disclosure, certain example embodiments are described in relation to bats including a plurality of rods and a deformable ring. Some embodiments of the disclosed technology will be described more fully hereinafter with reference to the accompanying drawings. This disclosed technology may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. The components described hereinafter as making up various elements of the disclosed technology are intended to be illustrative and not restrictive. Many suitable components that would perform the same or similar functions as components described herein are intended to be embraced within the scope of the disclosed electronic devices and methods. Such other components not described herein may include, but are not limited to, for example, components developed after development of the disclosed technology.
(16) In the following description, numerous specific details are set forth. But it is to be understood that embodiments of the disclosed technology may be practiced without these specific details. In other instances, well-known methods, structures, and techniques have not been shown in detail in order not to obscure an understanding of this description. References to “one embodiment,” “an embodiment,” “example embodiment,” “some embodiments,” “certain embodiments,” “various embodiments,” etc., indicate that the embodiment(s) of the disclosed technology so described may include a particular feature, structure, or characteristic, but not every embodiment necessarily includes the particular feature, structure, or characteristic. Further, repeated use of the phrase “in one embodiment” does not necessarily refer to the same embodiment, although it may.
(17) Throughout the specification and the claims, the following terms take at least the meanings explicitly associated herein, unless the context clearly dictates otherwise. The term “or” is intended to mean an inclusive “or.” Further, the terms “a,” “an,” and “the” are intended to mean one or more unless specified otherwise or clear from the context to be directed to a singular form.
(18) Unless otherwise specified, the use of the ordinal adjectives “first,” “second,” “third,” etc., to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described should be in a given sequence, either temporally, spatially, in ranking, or in any other manner.
(19) According to some embodiments, the disclosed technology relates to a bat, such as baseball bat or a softball bat. In some embodiments, the bat can include a hollow barrel and an internal assembly that is configured to resist deformation of the hollow barrel, especially deformation of the hollow barrel upon impact with a ball, for example. In certain embodiments, the internal assembly can be configured to resist, but not entirely prevent, deformation of the bat upon contact the hollow barrel's inner wall with an outer edge or surface of the deformable ring. In certain embodiments, the internal assembly can include a deformable ring that is suspended within the hollow barrel by a plurality of rods that extend longitudinally within the hollow barrel.
(20)
(21) In some embodiments, the alignment insert 150 can have a shape that mirrors the interior shape of the hollow barrel 110. For example, the alignment insert 150 can have a substantially cylindrical shape. Alternately, the alignment insert 150 can have a frustoconical shape. The alignment insert 150 can have an exterior diameter that is substantially equal to the interior diameter of the hollow barrel 110. The alignment insert 150 can include a plurality of holes extending axially therethrough. Each hole of the alignment insert 150 can be positioned at a common radius from a center of the alignment insert 150, and in certain embodiments, the holes can be positioned equidistantly about a circumference corresponding to this common radius. Each hole of the alignment insert 150 can be dimensioned to receive a corresponding rod 140. The alignment insert 150 can include a plurality of axially extending slits, and each slit can align with a corresponding hole of the alignment insert 150. Thus, each hole of the alignment insert 150 can be configured to receive a rod 140 through the slit such that each rod 140 is passed through a slit and into a corresponding hole in a radially inward direction.
(22) The alignment insert 150 can have other shapes. For example, the alignment insert 150 can have a plurality of lobes formed between adjacent niches, such as is shown in
(23) Referring to
(24) According to certain embodiments, the deformable ring 130 can include one or more holes 234 that extend entirely through the deformable ring 130. Each hole 234 can be located in a corresponding inner lobe 436 of the deformable ring 130 (e.g., as shown in
(25) In some embodiments, the end cap 160 can include a number of holes 262 that extend partially into the end cap 160. In some embodiments, each hole 262 can correspond to a rod 140. As shown in
(26) Similar to the holes 234 of the deformable ring 130, in some embodiments, each hole 262 of the end cap 160 can be positioned at a common radius from a center of the end cap 160, and in certain embodiments, the holes 234 can be positioned equidistantly about a circumference corresponding to this common radius. In certain embodiments, the common radius with respect to the deformable ring 130 can be substantially equal to the common radius with respect to the end cap 160 and/or the holes 234 of the deformable ring 130 such that each rod 140 is substantially parallel to one another. In some embodiments, the common radius with respect to the deformable ring 130 can be smaller than the common radius with respect to the end cap 160 such that each rod 140 increasingly extends radially outward as the rod 140 extends longitudinally from the deformable ring 130 toward the end cap 160; in some embodiments, this configuration can provide rods 140 that are substantially parallel to an outer wall of the hollow barrel 110 if the hollow barrel 110 increases in outer diameter from a proximate end to a distal end, but it should be understood that such a configuration of the rods 140 is not limited to embodiments in which the diameter of the hollow barrel 110 changes.
(27) In certain embodiments, the end cap 160 can also include a protrusion 264, which can correspond to a notch 212 located proximate the distal end of the hollow barrel 110. In some embodiments, the end cap 160 can be permanently attached to the hollow barrel 110. In certain embodiments, the end cap can be attached to the hollow barrel with an adhesive, such as a glue or epoxy. In certain embodiments, the end cap 160 can be detachably attachable to the hollow barrel 110. Embodiments including a detachably attachable end cap 160 can permit multiple internal assemblies 120 and end caps 160 to be inserted into a single hollow barrel 110, which can enable a single bat 100 to be used in multiple leagues governed by rules requiring differing maximum performance metrics of bats. Thus, it should be appreciated that various components of the internal assembly 120, the end cap 160, and/or any combination thereof are herein contemplated as being provided separately from all other structures discussed herein. For example, it is contemplated that various embodiments of the deformable ring 130 can be provided separately from all other components discussed herein.
(28) As shown throughout the figures, the designs disclosed herein utilize multiple rods 140 as opposed to a single tube or rod (e.g., located along the central axis of the barrel 110). Such designs can permit the deformable ring 130 to be more evenly displaced within the barrel 110 (i.e., translational movement of the deformable ring 130 within the barrel 110) at impact. Such even displacement of the deformable ring 130 can facilitate decreased performance restriction (e.g., as opposed to a rigid washer design) for all but the high-speed impacts (e.g., impacts at a sufficient force to cause the barrel 110 to flex inward at the impact location such that the interior wall of the barrel 110 near the impact location contacts the deformable ring 130 and causes the deformable ring 130 to contact the interior wall of the barrel 110 opposite the impact location). Thus, such designs can limit the flex of the barrel 110 (and COR of the bat 100) at high-speed impacts, while permitting free flexing of the barrel 110 at lower speeds and thus maximizing performance of the bat 100 at lower speeds.
(29)
(30) Referring to
(31) In some embodiments, the deformable ring 130 can have a thickness (e.g., height) in the range of approximately 1 mm (approximately 0.04 inch) to approximately 50 mm (approximately 2 inches). For example, in some embodiments, the deformable ring 130 can have a thickness (e.g., height) in the range of approximately 1 mm (approximately 0.04 inch) to approximately 20 mm (approximately 0.8 inch). In certain embodiments, the deformable ring 130 can have a radial thickness (e.g., the smallest thickness of a sidewall of the deformable ring) in the range of approximately 1 mm (approximately 0.04 inch) to approximately 50 mm (approximately 2 inches). For example, in some embodiments, the deformable ring 130 can have a radial thickness in the range of approximately 5 mm (approximately 0.2 inch) to approximately 30 mm (approximately 1.2 inches). In some embodiments, the deformable ring can comprise one or more metals (e.g., aluminum), resin, one or more composite materials, one or more plastics (e.g., nylon), any combination thereof, or any other appropriate material(s).
(32)
(33) As shown in
(34) Optionally, a compressible material 838 can be attached or affixed to the outer wall 232 of the deformable ring 130. The compressible material 838 can help to reduce or eliminate vibrations that can cause an undesirable sound (e.g., a rattling sound) that may occur when the deformable ring 130 contacts the inner surface of the barrel 110. The compressible material 838 can be or include a fabric (e.g., felt), a foam (e.g., a low-density polyurethane foam), or any other compressible material. As will be appreciated, the compressible material 838 can be highly compressible such that it can dampen, reduce, and/or remove audible rattling without inhibiting the benefits of the deformable ring 130 as described herein. The compressible material 838 can be attached or affixed to the outer wall 232 of the deformable ring 130 via adhesive (e.g., glue, epoxy, tape) or any type of attachment device. As a non-limiting example, the compressible material 838 can be a tape (e.g., a felt tape, a foam tape) and can be adhered to the outer wall 232 of the deformable ring 130. Alternatively or in addition, a compressible material 838 can be attached or affixed to the inner surface of the barrel 110. The compressible material 838 can have a thickness that is less than the gap distance D.sub.gap such that a gap exists between the compressible material 838 and the inner surface of the barrel 110 (if the compressible material 838 is attached to the outer wall 232 of the deformable ring 130) or between the compressible material 838 and the outer wall 232 of the deformable ring 130 (if the compressible material 838 is attached to the inner surface of the barrel 110). Alternatively, the compressible material 838 can have a thickness that is approximately equal to the gap distance D.sub.gap. Further, while the compressible material 838 has heretofore been described as being attached to the outer wall 232 of the deformable ring 130 and/or the inner surface of the barrel 110, it is contemplated that the compressible material 838 can be simply disposed between the deformable ring 130 and the barrel 110. For example, the compressible material 838 can have a thickness that approximately equal to or greater than (e.g., slightly greater than) the gap distance D.sub.gap such that the compressible material can be retained between the deformable ring 130 and the barrel 110 via friction forces and/or slight compression of the compressible material 838. Regardless of its positioning, the compressible material 838 can be positioned such that it prevents direct contact between the deformable ring 130 and the barrel 110.
(35) Table 1 below refers to data resulting from experiments conducted using examples of the disclosed technology, including two samples having rings of differing wall thickness and the same outer diameter (i.e., having differing inner diameters) and three samples having different outer diameters. Each sample was tested with the same hollow barrel 110, such that the difference between the inner diameter of the hollow barrel 110 and the outer diameter of each sample deformable ring 130 results in a corresponding gap distance D.sub.gap. The barrel 110 used in testing these samples had an inner diameter of approximately 50 mm (approximately 2 inches). Thus, as an example, the gap distance D.sub.gap for Sample A, which included a ring 130 having an outer diameter of 36 mm (approximately 1.4 inches), was approximately 7 mm (approximately 0.28 inches) (i.e., (50 mm outer diameter of barrel 110—36 mm outer diameter of deformable ring 130)÷2=7 mm D.sub.gap for Sample A). The force values of Table 1 refer how much force was required to compress the barrel 110 of each sample a constant, predetermined amount. For the purposes of these experiments, the predetermined displacement resulting from the compression of the barrel 110 was 0.050±0.001 inch (1.3±0.025 mm). Ring wall thickness refers to the difference between the deformable ring's 130 outer diameter and largest inner diameter (see, e.g.,
(36) TABLE-US-00001 TABLE 1 Ring Outer Ring Wall Ring Ring Force Diameter Thickness Height Location Sample (lbf) (mm) (mm) (mm) (in) A 255 36 4.0 10.0 7.0 B 251 40 4.5 10.0 7.0 C 249 44 5.0 10.0 7.0 D 250 40 3.0 10.0 7.0
(37) Table 2 below shows the batted ball speed resulting from impacts of some of the above sample bats with balls traveling at three different speeds prior to impact: low speed (55 km/h (approximately 34 mph)), medium speed (80 km/h (approximately 50 mph)), and high speed (125 km/h (approximately 78 mph)). To determine the batted ball speed in this data, a swing robot was used for testing (not a bat cannon), and the exit velocity of ball was then measured. As can be seen from the data, there is little difference between the performances of Samples A, B, and C at the low and medium speeds. At the high speed, however, the biggest gap resulted in the best performance. This could be because contact between the barrel 110 and the deformable ring 130 is comparatively delayed, thus permitting the barrel 110 to flex farther and also spring back farther.
(38) TABLE-US-00002 TABLE 2 Sample 55 km/h 80 km/h 125 km/h A 49.9 74.2 119.6 B 49.9 74.1 118.1 C 50.1 74.0 118.1
(39) Table 3 below shows the batted ball speed resulting from impacts of some of the above sample bats with balls traveling at three different speeds prior to impact: low speed (55 km/h (approximately 34 mph)), medium speed (80 km/h (approximately 50 mph)), and high speed (105 km/h (approximately 65 mph)). As above, the batted ball speed in this data was determined during testing using a swing robot (not a bat cannon) and measuring the exit velocity of ball. Here, the data seems to indicate that a less stiff deformable ring 130 (e.g., having a thinner wall) provides comparatively increased performance.
(40) TABLE-US-00003 TABLE 3 Sample 55 km/h 80 km/h 125 km/h B 49.9 74.1 97.6 D 50.7 74.3 99.2
(41) While certain embodiments of the disclosed technology have been described in connection with what is presently considered to be the most practical embodiments, it is to be understood that the disclosed technology is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.
(42) This written description uses examples to disclose certain embodiments of the disclosed technology, including the best mode, and also to enable any person skilled in the art to practice certain embodiments of the disclosed technology, including making and using any devices or systems and performing any incorporated methods. The patentable scope of certain embodiments of the disclosed technology is defined in the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal language of the claims.