Device and method for aligning and holding a plurality of singulated semiconductor components in receiving pockets of a terminal carrier
10290526 ยท 2019-05-14
Assignee
Inventors
Cpc classification
G01R31/2893
PHYSICS
International classification
H01L21/673
ELECTRICITY
Abstract
In a device and a method for aligning and holding a plurality of singulated semi-conductor components in receiving pockets of a terminal carrier that are separated from each other, the terminal carrier has spring elements, which are part of a spring plate. The spring plate has a plurality of recesses disposed next to each other for forming a corresponding plurality of receiving pockets for the semi-conductor components, wherein the spring elements are formed from the spring plate in one piece.
Claims
1. A device to align and hold a plurality of singulated semiconductor components with a clamping carrier in the form of a plate, the clamping carrier comprising: a plurality of receiving pockets arranged side-by-side, into which the semiconductor components are insertable; stop elements for accurate positioning of the semiconductor components within the receiving pockets; and spring elements for pressing the semiconductor components against the stop elements by means of spring force, wherein the spring elements are part of a spring plate, wherein the spring plate comprises: a plurality of recesses arranged side-by-side and providing the corresponding plurality of receiving pockets for the semiconductor components, wherein the spring elements are formed monolithically from the spring plate in one piece, and wherein the clamping carrier further comprises a multi-layer plate composite that comprises the spring plate, a base plate, or a cover plate both adjacent to the spring plate, wherein the spring plate extends at least over a major part of the base plate or the cover plate, and wherein the spring plate, the base plate or the cover plate are fastened to each other, and wherein the spring plate consists of a flat plate.
2. The device according to claim 1, wherein the spring elements consist of spring tongues that are arranged and can be moved in a plane of the spring plate, or parallel to the plane.
3. The device according to claim 1, wherein the base plate is a flat plate that forms a bottom of the receiving pockets.
4. A device according to claim 1, wherein the base plate has, arranged in the region of the receiving pockets, recesses for the introduction of the semiconductor components, wherein these recesses and the recesses of the spring plate overlay each other.
5. The device according to claim 1, wherein the stop elements for accurate positioning of the semiconductor components are arranged on the cover plate or spring plate.
6. The device according to claim 1, wherein the cover plate consists of a plane plate extending over at least the major part of the spring plate, and has recesses that are arranged above the recesses of the spring plate.
7. The device according to claim 1, wherein the clamping carrier is designed for the accommodation of semiconductor components having pins, wherein the base plate has pin support elements, which extend through the recesses of the spring plate so as to form a support for the pins.
8. The device according to claim 1, wherein the stop elements and the spring elements are part of a spring plate section.
9. The device according to claim 1, wherein the multi-layer plate composite comprises individual plates.
10. The device according to claim 1, wherein each of the plurality of recesses is formed by all layers of the multi-layer plate composite.
11. A device to align and hold a plurality of singulated semiconductor components with a clamping carrier in the form of a plate, the clamping carrier comprising: a plurality of receiving pockets arranged side-by-side, into which the semiconductor components are insertable; stop elements for accurate positioning of the semiconductor components within the receiving pockets; and spring elements for pressing the semiconductor components against the stop elements by means of spring force, wherein the spring elements are part of a spring plate, wherein the spring plate comprises: a plurality of recesses arranged side-by-side and providing the corresponding plurality of receiving pockets for the semiconductor components, wherein the spring elements are formed from the spring plate in one piece, wherein the clamping carrier further comprises a multi-layer plate composite that comprises the spring plate and a base plate, or a cover plate, or both adjacent to the spring plate, wherein the spring plate extends at least over a major part of the base plate or the cover plate, wherein the stop elements and the spring elements are part of a spring plate section, and wherein the spring plate section is separated from a spring plate body.
12. The device according to claim 11, wherein the spring plate section is connected to the spring plate body by means of suspension springs.
13. The device according to claim 12, wherein two suspension springs are provided which are arranged in diagonally opposed corner regions of each spring plate section.
14. The device according to claim 11, wherein each spring plate section comprises centering elements.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The illustrative embodiments are best understood from the following detailed description when read with the accompanying drawing figures. It is emphasized that the various features are not necessarily drawn to scale. In fact, the dimensions may be arbitrarily increased or decreased for clarity of discussion. Wherever applicable and practical, like reference numerals refer to like elements.
(2) It is shown in
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DETAILED DESCRIPTION OF THE DRAWINGS
(30) It is to be understood that the terminology used herein is for purposes of describing particular embodiments only, and is not intended to be limiting. The terms defined below are in addition to the technical and scientific meanings of the defined terms as commonly understood and accepted in the technical field of the present teachings.
(31) As used in the specification and appended claims, the Watts a, an and the include both singular and plural referents, unless the context clearly dictates otherwise. Thus, for example, a device includes one device and plural devices.
(32) As used in the specification and appended claims, and in addition to their ordinary meanings, the terms substantial or substantially mean to with acceptable limits or degree. For example, substantially cancelled means that one skilled in the art would consider the cancellation to be acceptable.
(33) As used in the specification and the appended claims and in addition to its ordinary meaning, the term approximately means to within an acceptable limit or amount to one having ordinary skill in the art. For example, approximately the same means that one of ordinary skill in the art would consider the items being compared to be the same.
(34) In the following detailed description, for purposes of explanation and not limitation, specific details are set forth in order to provide a thorough understanding of illustrative embodiments according to the present teachings. However, it will be apparent to one having ordinary skill in the art having had the benefit of the present disclosure that other embodiments according to the present teachings that depart from the specific details disclosed herein remain within the scope of the appended claims. Moreover, descriptions of well-known apparati and methods may be omitted so as to not obscure the description of the illustrative embodiments. Such methods and apparati are clearly within the scope of the present teachings.
(35) Generally, it is understood that the drawings and the various elements depicted therein are not drawn to scale. Further, relative terms, such as above, below, top, bottom, upper and lower are used to describe the various elements' relationships to one another, as illustrated in the accompanying drawings. It is understood that these relative terms are intended to encompass different orientations of the device and/or elements in addition to the orientation depicted in the drawings. For example, if the device were inverted with respect to the view in the drawings, an element described as above another element, for example, would now be below that element.
(36) In
(37) Plates 1, 2, 3 together form a terminal carrier 5 (clamping carrier) with a large number of receiving pockets 6, arranged in form of a matrix, into which semiconductor components 7 can be inserted, as can be seen for example in
(38) The clamping carrier 5 shown in
(39) The spring plate 2 serves to align and clamp the semiconductor components 7 in an accurately predetermined position within the receiving pockets 6. As can be seen from
(40) On two different sides of each recess 11 of the spring plate 2 are arranged two spring elements 12a, 12b, whose longitudinal directions run at right-angles to one another. The spring elements 12a, 12b serve to press a semiconductor component 7 inserted into the recess 11 against opposing stop elements in the form of stop faces 13a, 13b (
(41) The spring elements 12a, 12b are designed as spring tongues and are formed out from the spring plate 2 in one piece, for example, by means of a lithographic etching method. The two spring elements 12a, 12b have a very similar form and each have a U-shaped spring section 14a, 14b, a pressure section 15a, 15b arranged at the free end of the spring section 14a, 14b, and an actuation section 16a, 16b arranged at the free end of the spring elements 12a, 12b. The pressure sections 15a, 15b have rounded pressure faces 17a, 17b, which in the x-direction and y-direction respectively project above the U-shaped spring section 14a, 14b and can be brought into contact with the adjacent side faces 18a, 18b of the body 19 of the semiconductor component 7 (
(42) The actuation section 16a, 16b represents the free end of the stirrup-shaped spring elements 12a, 12b. With the introduction of the actuators 10 of the actuation device 4 into the clamping carrier 5 the actuators 10 come into engagement with the inner face of the actuation sections 16a, 16b such that the actuation sections 16a, 16b and therewith the spring elements 12a, 12b are pressed against their spring force and increasingly laterally outwards whereby the pressure faces 17a, 17b increasingly move away from the opposing stop faces 13a, 13b and the insertion space for the semiconductor component 7 widens. If the actuators 10 are moved in turn away from the actuation sections 16a, 16b of the spring elements 12a, 12b, the spring forces of the spring elements 12a, 12b can become freely effective and can press the semiconductor component 7 against the opposing stop faces 13a, 13b.
(43) The spring elements 12a have a smaller spring force than the spring elements 12b. This is achieved in that the widths B, C, D of the U-shaped spring section 14a are smaller than the corresponding widths B, C, D of the U-shaped spring section 14b. Furthermore the spring elements 12a, 12b are arranged such that the separation distance A between the pressure face 17a and the opposing stop face 13a is smaller than the separation distance A between the pressure face 17b and the opposing stop face 13b, if the spring elements 12a, 12b are located in the unloaded position. Hereby it is achieved that the spring element 12a, which has the weaker spring force, pushes the semiconductor component 7 firstly against the stop face 13a, and the spring element 12b, which has the stronger spring force, pushes the semiconductor component 7 only subsequently against the stop face 13b, if the actuators 10a, 10b of the actuation device 4 simultaneously release the actuation sections 16a, 16b of the spring elements 12a, 12b. Here the spring force of the spring element 12b is dimensioned such that it can overcome the friction force with which the weaker spring element 12a presses the semiconductor component 7 against the stop face 13a and can displace the semiconductor component 7 up to the stop face 13b, without the semiconductor component 7 becoming clamped in an intermediate position.
(44) Instead of different separation distances A, A, or in addition to different separation distances A, A it is also possible to arrange the actuators 10a, 10b and the actuation sections 16a, 16b relative to one another such that with the removal of the actuators 10a, 10b the actuation section 16a is released ahead of the actuation section 16b so as to align the semiconductor component 7, firstly with the weaker spring force, and only subsequently with the stronger spring force.
(45) As already stated, in the examples of embodiment of a clamping carrier 5 shown in
(46) From
(47) Furthermore the recesses 20 of the cover plate 3, as can be seen from
(48) In the following, the actuation device 4 is described in more detail on the basis of
(49) In the depicted example of embodiment, the actuation device 4 is formed as a laminar opener, which can simultaneously open a large number of, or all, receiving pockets 6 of the clamping carrier 5. Accordingly, the actuation device 4 extends over a part, or the whole, of the clamping carrier 5. In
(50) The actuation device 4 has a main plate 26, which is arrangable parallel to the clamping carrier 5. This main plate 26 is designed as a perforated plate with centering openings 27, which are located above the receiving pockets 6. The centering openings 27 have a diameter that is slightly larger than the semiconductor components 7, such that the semiconductor components 7 on the one hand can be guided through the centering openings 27 and on the other hand, when guided through, are pre-centered relative to the receiving pockets 6.
(51) From the main plate 26 the actuators 10a, 10b extend at right-angles downwards, wherein the actuators 10a, 10b may be designed with the main plate 26 in one piece, or may subsequently be mounted onto the latter. The actuators 10a, 10b take the form of wedge elements with inclined faces 28a, 28b. If the actuation device 4 is brought closer to the clamping carrier 5 such that the actuators 10a, 10b are introduced to an increasing extent into the recesses or indents of the clamping carrier 5, then the inclined faces 28a come into engagement with the actuation sections 16a of the spring elements 12a, while the inclined faces 28b of the actuators 10b achieve engagement with the actuation sections 16b of the spring elements 12b. By the approach of the actuation device 4 towards the clamping carrier 5 the spring elements 12a, 12b are increasingly pressed outwards, so that the semiconductor components 7 can be inserted into the receiving pockets 6. If the actuation device 4 is in turn removed from the clamping carrier 5, the spring elements 12a, 12b are released so that the semiconductor components 7 can press against the stop faces 13a, 13b, as already elucidated above.
(52) The insertion and alignment of the semiconductor components 7 in the receiving pockets 6 is elucidated in more detail in the following on the basis of
(53) In
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(56) Subsequently, as can be seen from
(57) After the insertion of the semiconductor components 7, the suction heads 29 are removed from the semiconductor components 7 and the actuation device 4 is removed from the clamping carrier 5, as can be seen from
(58) On the basis of
(59) In this embodiment the base plate 1 can be designed to be identical or similar to the base plate 1 of
(60) The mode of operation of the two spring plates 2, 2 is equal to the mode of operation of the spring plate 2 of
(61) Furthermore it can be seen from
(62) The cover plate 3, which in the embodiment of
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(64) As can be seen from
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(66) In
(67) The base plate 1 has for each receiving pocket 6 a base element 35 with stop projections 36a, 36b arranged at right-angles to one another, on which are located the stop faces 13a, 13b arranged at right-angles to one another. When the spring plate 2, 2 is mounted, the stop projections 36a, 36b extend through the recesses 11 of the spring plate 2, 2.
(68) The spring plate 2, 2 is moveably guided on the base plate 1, so that it can be displaced laterally, i.e. parallel to the planes of the base plate 1 and spring plate 2, 2, respectively, in a defined manner. For this purpose the spring plate 2, 2 comprises, arranged at an inclined angle to its longitudinal axis, elongated holes 37 through which guide pins 38 can be feeded (guided). The guide pins 38 are attached with their lower end region in holes 39 of the base plate 1. The guide pins 38 can, for example, be cylindrical sections of rivets or screws. The elongated holes 37 of the spring plate 2, 2 are in the present example of embodiment arranged at an angle of 45 or 135 to the x-axis. The elongated holes 37 together with the guide pins 38 form a motion link guide for the spring plate 2, 2. If the spring plate 2, 2 is moved by means of the actuation device 4 in the direction of the arrows 40, i.e. in the direction of the x-coordinate, then the spring plate 2, 2, by reason of the motion link guide, is simultaneously displaced also in the direction of the y-coordinate. By appropriate displacement of the spring plate 2, 2 it is thus possible to move all spring elements 12a, 12b of the spring plate 2, 2 collectively out of the introduction region of the semiconductor components 7, 7, and thus to open the receiving pockets 6 so that the semiconductor components 7, 7 can be inserted into the receiving pockets 6 until they rest on the base elements 35. If the spring plate 2, 2 is subsequently displaced in the reverse direction, the spring elements 12a, 12b are advanced up to the inserted semiconductor components 7, 7 and brought into such pressure contact with the latter that they can build up an appropriate spring preload. In this position lateral holding projections 41 of the arresting device 34 are feeded through slits 42 in the base plate 1 and applied to the side edges of the spring plate 2, 2 such that the spring plate 2, 2 is arrested in this position. The spring elements 12a, 12b, which may be designed to be identical or similar to the spring elements 12a, 12b of the previous embodiments, can therefore press the components 37 by means of their spring force in the described sequence onto the opposing stop projections 36a, 36b.
(69) After completion of the tests, the holding projections 41 of the arresting device 34 are pulled back downwards once again, as a result of which the spring plate 2, 2 is released, so that the spring plate 2, 2 can be displaced in reversed direction by means of the actuation device 4 and the spring elements 12a, 12b release the components 7, 7.
(70) Thus for this embodiment the method comprises the following steps: opening of the receiving pockets by displacement of the spring plate 2, 2, loading of the receiving pockets 6 with the semiconductor components 7, 7, advancement of the spring elements 12a, 12b up to the semiconductor components 7, 7 and pre-loading by displacement of the spring plate 2, 2 in the reversed direction, locking of the position of the spring plate 2, 2 by means of the arresting device 34.
(71) In order to displace the spring plate 2, 2 laterally, the actuation device 4 is releasably coupleable with the spring plate 2, 2. The actuation device 4 is just schematically shown in
(72) As an alternative to the example of embodiment shown it is also possible to design the elongated holes 37 not in an inclined straight manner, but in a curved shape. Furthermore elongated holes 37 are also conceivable that have an elongated hole section extending in the x-direction and an elongated hole section extending in the y-direction, wherein the actuation device 4 is then moved both in the direction of the x-coordinate and also in the direction of the y-coordinate.
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(74) In this embodiment the stop faces 13a, 13b, against which the inserted semiconductor components are pressed by means of the spring elements 12a, 12b, are located directly on the spring plate 2. Both these stop faces 13a, 13b and also the spring elements 12a, 12b are part of a spring plate section 46, which is largely separated from the surrounding spring plate body 47 and is connected to the latter in a resilient (springy) manner by means of suspension springs 48 only. In the present case two suspension springs 48 are provided, which are arranged in the diagonally opposed corner regions of each spring plate section 46. The spring plate sections 46 are thus supported in the spring plate body 47 in a floating manner, wherein they can be displaced towards all sides relative to the spring plate body 46. Furthermore in the example of embodiment shown, each spring plate section 46 has centering means in the form of three centering holes 49. Thereby it is possible to centre each spring plate section 46 and the therein accommodated semiconductor components in a simple manner, if the clamping carrier equipped with the spring plate 2, after it has been loaded with the semiconductor components, is traversed against a contact device, for example against a contact socket or a DUT board, wherein on these contact devices, corresponding centering bolts are then provided which engage in the centering holes 49.
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(77) In contrast to the base plate 1 of the first embodiment the base plate 1 shown in
(78) The spring plate 2 is designed in an identical or similar manner, as shown in
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(80) In this embodiment it is not necessary to provide special pin support elements. Instead it is sufficient if the surface of the cover plate 3 consists of a non-conducting material, at least at those locations at which the pins 30 rest on the cover plate 3. Also the cover plate 3, as any other plate, can consist of a spring steel sheet, coated with a non-conducting material.
(81) Within the framework of the present teachings numerous variations are possible. In particular it is possible to combine the various base plates, spring plates and cover plates of the above-described various embodiments with each other in a widest variety of manners so as to create a clamping carrier for a large number of singulated semiconductor components that is optimally designed for the particular application. Although it will be advantageous in many cases to create a three-layer plate combination with a base plate, spring plate and cover plate, it is also conceivable to create just a two-layer plate combination, or a plate combination that consists of more than three plates. It is also possible that the clamping carrier has only the spring plate, and is therefore embodied as a single layer. The receiving pockets are then formed only from the assigned recesses of the spring plate. Furthermore the individual plates need not necessarily have the same width and length dimensions, although this is advantageous. It is also possible, to sub-divide individual plates and to arrange the pieces side-by-side if, for example, production can be simplified in this way.
(82) One of ordinary skill in the art appreciates that many variations that are in accordance with the present teachings are possible and remain within the scope of the appended claims. These and other variations would become clear to one of ordinary skill in the art after inspection of the specification, drawings and claims herein. The invention therefore is not to be restricted except within the spirit and scope of the appended claims.