Bearing and shaft assembly for jet assemblies
10288071 ยท 2019-05-14
Assignee
Inventors
Cpc classification
F04D13/064
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61H33/0087
HUMAN NECESSITIES
F04D29/0465
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/0633
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A61H33/00
HUMAN NECESSITIES
F04D29/047
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An improved bearing and shaft assembly includes a bearing assembly having an outer bearing member and an inner bearing member, and a shaft assembly having a shaft member, a shaft protection member, and a locking mechanism. The outer bearing member has a cavity for receiving the inner bearing member, and fits within a cavity of an impeller. The shaft assembly is secured within a housing of a jet assembly. The shaft protection member has a cavity for receiving the shaft member. The shaft protection member fits within the cavity of the inner bearing member. Also, a jet assembly, which includes the improved bearing and shaft assembly, may be coupled to a motor assembly. The jet assembly further includes the housing that includes at least one inlet aperture and at least one outlet aperture, and an impeller positioned within a cavity of the housing.
Claims
1. A combination jet assembly and mounting housing member apparatus of a magnetic coupling-type fluid pump for dispensing a fluid to an environment in manicure and pedicure industries, said combination jet assembly and mounting housing member apparatus comprising: a jet assembly comprising a bearing assembly, a shaft assembly, a magnetic impeller, and a jet assembly housing, wherein said jet assembly housing comprises an inner surface, an outer surface, a base, a front cover, an impeller-receiving chamber, at least one inlet aperture, and at least one outlet aperture, wherein said impeller-receiving chamber is defined by said base and said front cover of said jet assembly housing when said base and said front cover of said jet assembly housing are secured to one another, wherein said impeller-receiving chamber is dimensioned and configured to receive said magnetic impeller and to allow said magnetic impeller to rotate within said impeller-receiving chamber during operational use, wherein said bearing assembly comprises at least one bearing member, wherein said at least one bearing member is dimensioned and configured such that a first end of said at least one bearing member is rotated above a top surface of a base of a shaft protection member during operational use, wherein said shaft assembly comprises said shaft member and said shaft protection member, wherein said shaft member extends through said inner surface of said jet assembly housing, wherein said shaft protection member's base further comprises a bottom surface, and a diameter, wherein said base of said shaft protection member is positioned between said bearing assembly and said base of said jet assembly housing, and wherein said shaft protection member is manufactured of a hard material; a mounting housing member comprising a top surface, a bottom surface, and a shoulder dimensioned and configured to mount to a wall of a basin in the manicure and pedicure industries, wherein said jet assembly is magnetically coupled to said top surface of said mounting housing member while a motor assembly is secured to said bottom surface of said mounting housing member; and a locking mechanism for securing said jet assembly housing to said mounting housing member to prevent rotation of said jet assembly housing during operational use.
2. The combination jet assembly and mounting housing member apparatus according to claim 1, wherein at least a portion of said at least one bearing member is manufactured of a plastic material.
3. The combination jet assembly and mounting housing member apparatus according to claim 1, wherein at least a portion of said at least one bearing member is manufactured of a rubber material that is able to absorb vibration during operational use.
4. The combination jet assembly and mounting housing member apparatus according to claim 1, wherein said shaft member is manufactured of steel or a metal material.
5. The combination jet assembly and mounting housing member apparatus according to claim 1, wherein said shaft protection member is manufactured of a ceramic material.
6. The combination jet assembly and mounting housing member apparatus according to claim 1, wherein said at least one bearing member is an outer bearing member and an inner bearing member, wherein said outer bearing member is manufactured of a plastic material, wherein said inner bearing member is manufactured of a rubber material that is able to absorb vibration during operational use, and wherein said shaft member is manufactured of steel or a metal material.
7. The combination jet assembly and mounting housing member apparatus according to claim 6, wherein said shaft protection member is manufactured of a ceramic material.
8. The combination jet assembly and mounting housing member apparatus according to claim 1, wherein said combination jet assembly and mounting housing member apparatus is adapted for being coupled to the motor assembly to form a magnetic coupling-type pump, wherein said magnetic impeller comprises a magnetic pole array, wherein said motor shaft member is adapted for being rotated such that a magnetic field generated by said magnetic pole array plate of said motor assembly moves or fluctuates in accordance with the rotation of said magnetic pole array plate of said motor assembly, wherein said motor drives said magnetic pole array plate, wherein said magnetic field moves and/or causes rotation of said magnetic pole array of said magnetic impeller, and wherein rotation of said magnetic impeller results in the fluid being drawn towards said magnetic impeller through said at least one inlet aperture and the fluid to be propelled out of said jet assembly through said at least one outlet aperture.
9. The combination jet assembly and mounting housing member apparatus according to claim 1, wherein said at least one bearing member is comprised of an outer bearing member and an inner bearing member, wherein said outer bearing member comprises a first end, a second end, and a body that comprises a first end, a second end, and a cavity extending from said first end of said body of said outer bearing member to said second end of said body of said outer bearing member, wherein said cavity of said body of said outer bearing member is dimensioned and configured for receiving said inner bearing member, and wherein said outer bearing member is dimensioned and configured for fitting within said cavity of said magnetic impeller, wherein said inner bearing member comprises a first end, a second end, and a body that comprises a first end, a second end, and a cavity extending from said first end of said body of said inner bearing member to said second end of said body of said inner bearing member, wherein said inner bearing member is dimensioned and configured for fitting within said cavity of said body of said outer bearing member and within said cavity of said magnetic impeller, and wherein said outer bearing member and said inner bearing member, when in operational use, are positioned adjacent to one another and are aligned axially with one another.
10. A magnetic coupling-type fluid pump used for dispensing a fluid to an environment in manicure and pedicure industries, said fluid pump comprising: a motor assembly comprising a motor, a motor shaft, and a magnetic plate mounted to said motor shaft; a jet assembly comprising a bearing assembly, a shaft assembly, a jet assembly housing and a magnetic impeller, wherein said magnetic plate and said magnetic impeller rotate on a same axis during operation, wherein said jet assembly housing comprises an inner surface, an outer surface, a base, a front cover, an impeller-receiving chamber, at least one inlet aperture and at least one outlet aperture, wherein said impeller-receiving chamber is defined by said base and said front cover of said jet assembly housing when said base and said front cover of said jet assembly housing are secured to one another, wherein said impeller-receiving chamber is dimensioned and configured to receive said magnetic impeller and to allow said magnetic impeller to rotate within said impeller-receiving chamber during operational use, wherein said bearing assembly comprises at least one bearing member, wherein said at least one bearing member is dimensioned and configured such that a first end of said at least one bearing member is rotated above a top surface of a base of a shaft protection member during operational use, wherein said shaft assembly comprises said shaft member and said shaft protection member, wherein said shaft member extends through said inner surface of said jet assembly housing, and wherein said shaft protection member's base further comprises a bottom surface, and a diameter, wherein said base of said shaft protection member is positioned between said bearing assembly and said base of said jet assembly housing, and wherein said shaft protection member is manufactured of a hard material; and a mounting housing member comprising a top surface, a bottom surface, and a shoulder dimensioned and configured to mount to a wall of a basin in the manicure and pedicure spa industries, wherein said jet assembly is magnetically coupled to said top surface of said mounting housing member while said motor assembly is secured to said bottom surface of said mounting housing member.
11. The fluid pump according to claim 10, wherein at least a portion of said at least one bearing member is manufactured of a plastic material.
12. The fluid pump according to claim 10, wherein at least a portion of said at least one bearing member is manufactured of a rubber material that is able to absorb vibration during operational use.
13. The fluid pump according to claim 10, wherein said shaft member is manufactured of steel or a metal material.
14. The fluid pump according to claim 10, wherein said shaft protection member is manufactured of a ceramic material.
15. The fluid pump according to claim 10, wherein said at least one bearing member is an outer bearing member and an inner bearing member, wherein said outer bearing member is manufactured of a plastic material, wherein said inner bearing member is manufactured of a rubber material that is able to absorb vibration during operational use, and wherein said shaft member is manufactured of steel or a metal material.
16. The fluid pump according to claim 15, wherein said shaft protection member is manufactured of a ceramic material.
17. The fluid pump according to claim 10, wherein said magnetic impeller comprises a magnetic pole array, wherein said motor assembly further comprises a magnetic pole array and a motor shaft member adapted for being rotated such that a magnetic field generated by said magnetic pole array of said motor assembly moves or fluctuates in accordance with the rotation of said magnetic pole array of said motor assembly, wherein said motor drives said magnetic pole array of said motor assembly, wherein said magnetic field moves and/or causes rotation of said magnetic pole array of said magnetic impeller, and wherein rotation of said magnetic impeller results in the fluid being drawn towards said magnetic impeller through said at least one inlet aperture and the fluid to be propelled out of said jet assembly through said at least one outlet aperture.
18. The fluid pump according to claim 10, wherein said at least one bearing member is comprised of an outer bearing member and an inner bearing member, wherein said outer bearing member comprises a first end, a second end, and a body that comprises a first end, a second end, and a cavity extending from said first end of said body of said outer bearing member to said second end of said body of said outer bearing member, wherein said cavity of said body of said body of said outer bearing member is dimensioned and configured for receiving said inner bearing member, and wherein said outer bearing member is dimensioned and configured for fitting within said cavity of said magnetic impeller, wherein said inner bearing member comprises a first end, a second end, and a body that comprises a first end, a second end, and a cavity extending from said first end of said body of said inner bearing member to said second end of said body of said inner bearing member, wherein said inner bearing member is dimensioned and configured for fitting within said cavity of said body of said outer bearing member and within said cavity of said magnetic impeller, and wherein said outer bearing member and said inner bearing member, when in operational use, are positioned adjacent to one another and are aligned axially with one another.
19. The combination jet assembly and mounting housing member apparatus according to claim 1, wherein said diameter of said base of said shaft protection member is larger than or equal to an outer diameter of said at least one bearing member.
20. The combination jet assembly and mounting housing member apparatus according to claim 1, wherein said shaft protection member further comprises a body extending upwardly from said base of said shaft protection member, wherein said body of said shaft protection member comprises a first end, a second end, and a cavity extending from said first end to said second end of said body of said shaft protection member, wherein said cavity of said body of said shaft protection member is dimensioned and configured for receiving said body of said shaft member, and wherein said body of said shaft protection member is dimensioned and configured for fitting within said cavity of said at least one bearing member.
21. The combination jet assembly and mounting housing member apparatus according to claim 20, wherein at least a portion of said at least one bearing member is manufactured of a rubber material that is able to absorb vibration during operational use.
22. The combination jet assembly and mounting housing member apparatus according to claim 1, wherein said mounting housing member further comprises at least one mounting leg.
23. The combination jet assembly and mounting housing member apparatus according to claim 22, wherein said at least one mounting leg is dimensioned and configured for receiving a wing nut.
24. The combination jet assembly and mounting housing member apparatus according to claim 20, further comprising a locking mechanism for locking said shaft protection member and said shaft member in place during operational use.
25. The fluid pump according to claim 10, wherein said base of said shaft protection member makes contact with said first end of said at least one bearing member during operational use.
26. A combination jet assembly and mounting housing member apparatus of a magnetic coupling-type fluid pump used for dispensing a fluid to an environment in manicure and pedicure industries, said combination jet assembly and mounting housing member apparatus comprising: a jet assembly comprising a bearing assembly, a shaft assembly, a jet assembly housing, and a magnetic impeller, wherein said jet assembly housing comprising an inner surface, an outer surface, a base, a front cover, an impeller-receiving chamber, at least one inlet aperture, and at least one outlet aperture, wherein said impeller-receiving chamber is defined by said base and said front cover of said jet assembly housing when said base and said front cover of said jet assembly housing are secured to one another, wherein said impeller-receiving chamber is dimensioned and configured to receive said magnetic impeller and to allow said magnetic impeller to rotate within said impeller-receiving chamber during operational use, wherein said bearing assembly comprises an outer bearing member and an inner bearing member, wherein said outer bearing member has a diameter and is dimensioned and configured such that a first end of said outer bearing member is rotated above a top surface of a base of a shaft protection member during operational use, wherein said inner bearing member is manufactured of a rubber material that is able to absorb vibration during operational use, wherein said shaft assembly comprises said shaft member and a shaft protection member, wherein said shaft member extends through an inner surface of a base of said jet assembly housing, wherein said shaft protection member's base further comprises a bottom surface, and a diameter, and wherein said base of said shaft protection member is positioned between said bearing assembly and said base of said jet assembly housing, wherein said shaft protection member is manufactured of a hard material, and wherein said diameter of said base of said shaft protection member is greater than or equal to said diameter of said outer bearing member; and a mounting housing member comprising a top surface, a bottom surface, and a shoulder dimensioned and configured to mount to a wall of a basin in the manicure and pedicure industries, wherein said jet assembly is magnetically coupled to said top surface of said mounting housing member while a motor assembly is secured to said bottom surface of said mounting housing member.
27. The combination jet assembly and mounting housing member apparatus according to claim 26, wherein said shaft protection member further comprises a body comprising a first end, a second end, and a cavity extending from said first end to said second end of said body of said shaft protection member, wherein said body of said shaft protection member extends upwardly from said base of said shaft protection member, wherein said cavity of said body of said shaft protection member is dimensioned and configured for receiving said body of said shaft member, and wherein said body of said shaft protection member is dimensioned and configured for fitting within said cavity of said inner bearing member, said cavity of said outer bearing member, and said cavity of said magnetic impeller, and wherein, when in operational use, said body of said outer bearing member, said body of said inner bearing member, said body of said shaft protection member, and said body of said shaft member are all positioned within said cavity of said magnetic impeller.
28. The combination jet assembly and mounting housing member apparatus according to claim 26, wherein said shaft protection member is manufactured of a ceramic material.
29. The combination jet assembly and mounting housing member apparatus according to claim 26, wherein said shaft member is manufactured of steel or a metal material.
30. The combination jet assembly and mounting housing member apparatus according to claim 26, wherein said base of said shaft protection member makes contact with said first end of said outer bearing member during operational use.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13) It should be understood that the above-attached figures are not intended to limit the scope of the present invention in any way.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) Referring to
(15) The improved bearing and shaft assembly 100 is comprised of a bearing assembly 110 comprising an outer bearing member 120 and an inner bearing member 130, and a shaft assembly 140 comprising a shaft member 150, a shaft protection member 160, and a locking mechanism 159.
(16) As shown in
(17) The outer bearing member 120 includes an inner surface 121, an outer surface 123, a base 122, preferably a ring-like base, and a cylindrical body 124 extending upwardly from the ring-like base 122. The ring-like base 122 has a predetermined thickness. The cylindrical body 124 has a first end 126, a second end 128, and a cavity 129 extending from the first end 126 to the second end 128. As shown in
(18) The inner bearing member 130 includes an inner surface 131, an outer surface 132, and a cylindrical body 134 having first end 136, a second end 138, and a cavity 139 extending from the first end 136 to the second end 138. As shown in
(19) As shown in
(20) As shown in
(21) The shaft protection member 160 includes an inner surface 161, an outer surface 163, a base 162, preferably a ring-like base, and a cylindrical body 164 extending upwardly from the ring-like base 162. The cylindrical body 164 has a first end 166, a second end 168, and a cavity 169 extending from the first end 166 to the second end 168. As shown in
(22) As shown by
(23) As shown in
(24) In use and as shown in
(25) Referring to
(26) In addition to the improved bearing and shaft assembly 100, the jet assembly 180 further includes a housing 181 and an impeller 170 (as described above), preferably a magnetic impeller and more preferably a planar magnetic impeller.
(27) As shown in
(28) The magnetic impeller 170 is adapted for being positioned within the cavity 184 of the housing 181 and configured to rotate within the cavity 184 when a magnetic pole array 210 from the motor assembly 200 is driven such that rotation of the magnetic impeller 170 causes the fluid to flow into the inlet aperture 185 and out the outlet aperture 186.
(29) Preferably when in use and as shown in
(30) Moreover, during operation of the motor assembly 200 as shown in
(31) Referring to
(32) As best shown in
(33) In that regard, the motor assembly 200 may include and/or be coupled to a power source (not shown) that enables rotation of the motor shaft member 208. Upon operation of the motor assembly 200, the motor shaft member 208 is rotated such that the magnetic field 212 generated by the magnetic pole array 210 moves or fluctuates in accordance with the rotation of the magnetic pole array 210.
(34) In addition, when the magnetic coupling-type pump 300 is assembled, the jet assembly 180 is positioned adjacent or in close proximity to the mounting housing member 206 of the motor assembly 200. The jet assembly 180 is preferably magnetically coupled to the motor assembly 200 when the jet assembly 180 is positioned adjacent or in close proximity to the mounting housing member 206. The jet assembly 180 and mounting housing member 206 can be secured or coupled to one another by any method and/or device known to one of ordinary skill in the art.
(35) Furthermore, the motor assembly 200 may further include an air channel (not shown), or air channel member (not shown). In that regard, the air channel includes an inlet (not shown) and outlet (not shown). The air channel, in part, enables the jet assembly 180 to produce a jet stream of fluid that includes an air mixture.
(36) Additionally, the motor assembly 200 may further include sensors (not shown). The sensors may be positioned on a front facing surface (not shown), or annular flange, of the mounting housing member 206. The sensors may include electrodes that act as level sensors that sense the level of fluid around the pump 300. If the sensors detect that the level of fluid around the pump 300 is below a predetermined level or value, then the sensors can shut off the pump 300. For example, if pump 300 is being used in a spa application, the sensors can detect the level of fluid in a basin in which the pump 300 is being used. If the fluid level is too low such that continued operation of pump 300 may cause damage to the pump, then sensors send a signal to motor assembly 200 to stop the motor assembly 200 from operating. Therefore, the sensors act as a safety mechanism that prevents the pump 300 from burning out if fluid levels are too low for proper functioning of pump 300.
(37) Although the sensors have been described as being associated with particular aspects of motor assembly 200, it is contemplated that sensors can be associated with other and/or additional portions of motor assembly 200. Additionally, in other embodiments sensors can be associated with jet assembly 180. Furthermore, in other embodiments sensors can be associated with both motor assembly 200 and jet assembly 180. Moreover, although two sensors are shown it is contemplated that one sensor or more than two sensors can be used to detect fluid levels around pump 300.
(38) In a further exemplary aspect, the present invention is directed to a method for dispensing a fluid using an improved bearing and shaft assembly 100 for a jet assembly 180, the method comprising the steps of:
(39) securing the improved bearing and shaft assembly 100 within a housing 181 of a jet assembly 180,
(40) wherein the improved bearing and shaft assembly 100 comprises a bearing assembly 110 and a shaft assembly 140,
(41) wherein the bearing assembly 110 comprises an outer bearing member 120 and an inner bearing member 130,
(42) wherein the shaft assembly 140 comprises a shaft member 150, a shaft protection member 160, and a locking mechanism 159,
(43) wherein the outer bearing member 120 comprises an inner surface 121, an outer surface 123, and a cylindrical body 124 comprising a first end 126, a second end 128, and a cavity 129 extending from the first end 126 to the second end 128, wherein the cavity 129 of the cylindrical body 124 is dimensioned and configured for receiving the inner bearing member 130, wherein the outer bearing member 120 is dimensioned and configured for fitting within a cavity 179 of an impeller 170 of the jet assembly 180,
(44) wherein the inner bearing member 130 comprises an inner surface 131, an outer surface 132, and a cylindrical body 134 comprising a first end 136, a second end 138, and a cavity 139 extending from the first end 136 to the second end 138 of the cylindrical body 134 of the inner bearing member 130,
(45) wherein the shaft member 150 comprises a cylindrical body 154 comprising a first end 156 and a second end 158,
(46) wherein the shaft protection member 160 comprises an inner surface 161, an outer surface 163, and a cylindrical body 164 comprising a first end 166, a second end 168, and a cavity 169 extending from the first end 166 to the second end 168 of the cylindrical body 164 of the shaft protection member 160, wherein the cavity 169 of the cylindrical body 164 of the shaft protection member 160 is dimensioned and configured for receiving the shaft member 150, wherein the shaft protection member 160 is dimensioned and configured for fitting within the cavity 139 of the cylindrical body 134 of the inner bearing member 130, and
(47) wherein the locking mechanism 159 secures or locks the shaft member 150 and shaft protection member 160 in place during operational use;
(48) causing rotation of the impeller 170 positioned within a cavity 184 defined by the housing 181 of the jet assembly 180;
(49) receiving the fluid through at least one input aperture 185 disposed about the housing 181 of the jet assembly 180;
(50) disturbing the fluid with the rotating impeller 170; and
(51) outputting the fluid through at least one output aperture 186 disposed about the housing 181 of the jet assembly 180.
(52) In addition, the method above may further include:
(53) wherein the outer bearing member 120 further comprises a base 122 comprising a cavity, wherein the cylindrical body 124 of the outer bearing member 120 extends upwardly from the base 122, wherein the cavity of the base 122 is dimensioned and configured for receiving the inner bearing member 130,
(54) wherein the shaft member 150 further comprises a base 152, wherein the cylindrical body 154 of the shaft member 150 extends upwardly from the base 152 of the shaft member 150, and
(55) wherein the shaft protection member 160 further comprises a base 162 comprising a cavity, wherein the cylindrical body 164 of the shaft protection member 160 extends upwardly from the base 162 of the shaft protection member 160, and wherein the cavity of said base 162 is dimensioned and configured for receiving the shaft member 150.
(56) Additionally, the method above may further include:
(57) wherein the jet assembly 180 is adapted for being secured to a pump 300, such as a magnetic coupling-type pump 300 and the like, wherein the impeller 170 is a magnetic impeller 170 comprising a magnetic pole array 177, wherein a motor assembly 200 of the magnetic coupling-type pump 300 comprises a motor 202, a magnetic pole array 210, and a shaft member 208 adapted for being rotated such that a magnetic field 212 generated by the magnetic pole array 210 of the motor assembly 200 moves or fluctuates in accordance with the rotation of the magnetic pole array 210 of the motor assembly 200, wherein the motor 202 drives the magnetic pole array 210 of the motor assembly 200, wherein the magnetic field 212 moves and/or causes rotation of the magnetic pole array 177 of the magnetic impeller 170, and wherein rotation of the magnetic impeller 170 results in the fluid being drawn towards the magnetic impeller 170 through the at least one inlet aperture 185 and the fluid to be propelled out of the jet assembly 180 through the at least one outlet aperture 186.
(58) Further, the method above may further include:
(59) wherein the outer bearing member 120 is manufactured of a plastic material or engineered plastics, wherein the inner bearing member 130 is manufactured of rubber or a rubber-like material, wherein the shaft member 150 is manufactured of steel or a metal material, and wherein the shaft protection member 160 is manufactured of a hard material.
(60) Furthermore, the method above may further include any of the parts, steps and/or details that have been described in the above paragraphs with regard to the improved bearing and shaft assembly 100, jet assemblies 180, and pumps 300, such as magnetic coupling-type pumps 300 and the like.
(61) It is to be understood that the present invention is not limited to the embodiments described above or as shown in the attached figures, but encompasses any and all embodiments within the spirit of the invention.