Canopy for a modular lighting system
10288271 ยท 2019-05-14
Assignee
Inventors
Cpc classification
F21V23/003
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S2/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21S2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/35
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S8/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V21/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A modular lighting system for providing light in various areas includes one or more canopies, a set of bars, a set of hangers for supporting the bars from canopies and, optionally other supports, a set of pendants with light emitting elements and a set of hangers for supporting the pendants from the bars. The bars include two segments with conductive rails disposed or imbedded in their inner surfaces. The hangers have one or two rods and bases shaped and sized for mounting on the bars with the rods contacting the conductive rails. A canopy with ferrules is used to attach the system to the ceiling or other structural surface. The canopy includes a cup and ferrules extending through the cup wall and supporting hangers attached thereto. The ferrules further provide electric power to the hangers.
Claims
1. A modular lighting system for providing light in a space, the modular lighting system comprising: a canopy connectable to a power supply and including a housing having a base with a first surface and a second surface opposing the first surface and external said housing and a step-down transformer in electrical contact with said power supply; at least two ferrules extending from said base of said housing through openings in said housing, at least one of said at least two ferrules being electrically connected to said step-down transformer and each of said at least two ferrules including an upper portion and a lower portion with the upper portion of at least one of said at least two ferrules being in electrical contact with said lower portion of said one of said at least two ferrules, said upper portion of each said at least two ferrules being arranged within said housing and in contact with said first surface of said housing and said lower portion of each said at least two ferrules extending beyond the openings in the housing and being in direct contact with said second surface of said housing; at least two rods each configured to be arranged within an opening of said at least two ferrules and at least one of said at least two rods comprising electrically conductive material; and a power bar directly contacting both of said at least two rods and electrically contacting at least one of said at least two rods with each of said at least two rods extending from only one of said at least two ferrules; and at least one pendant that is configured to provide light suspended from said power bar.
2. The canopy of claim 1, wherein said housing is one of cylindrical, square and rectangular.
3. The canopy of claim 1, wherein said lower portion of each of said at least two ferrules includes a sleeve that is electrically insulated from said housing.
4. The canopy of claim 1, wherein said at least two ferrules are adjacent to each other.
5. The canopy of claim 1, wherein each of said at least two ferrules includes a set screw extending through the lower portion for selectively engaging each of said at least two rods.
6. The canopy of claim 1, wherein at least a portion of at least one of said at least two rods is made of a non-electrically conductive material.
7. The modular lighting system of claim 1, further comprising at least one additional power bar in electrical connection with the at least two rods.
8. The modular lighting system of claim 7, wherein said power bar and said at least one additional power bar are arranged parallel to one another.
9. The modular lighting system of claim 7, wherein said horizontal bar and said at least one additional bar are arranged in different horizontal planes from one another.
10. The modular lighting system of claim 7, wherein said power bar and said at least one additional power bar are arranged in direct electrical connectivity to one another.
11. The modular lighting system of claim 7, wherein said at least one additional power bar subtends said power bar.
12. The modular lighting system of claim 1, wherein said horizontal bar includes a first segment and a second segment, and said first segment is connectable to said second segment such that said horizontal bar comprises a continuous electrical bus.
13. The modular lighting system of claim 1, wherein said canopy is at least one of ceiling mountable and wall mountable.
14. The modular lighting system of claim 1, wherein the at least two ferrules each include a bolt having a head and a hollow sleeve extending from the head and a ferrule body having a hole extending longitudinally through the ferrule body that is configured to receive the sleeve of the bolt.
15. The modular lighting system of claim 14, wherein the housing includes at least two openings extending between the first surface and the second surface and the sleeve of each of at least two ferrules extends through the at least two openings in the canopy and the head of the sleeve is seated on the first surface of the housing of the canopy and the ferrule body is arranged to encompass the sleeve and abut the second surface of the housing of the canopy.
16. The modular lighting system of claim 1, wherein the at least two rods are each configured to be arranged in the sleeve of the bolt of one of the at least two ferrules.
17. The modular lighting system of claim 1, further comprising electrical lines in electrical contact with the power supply that are each delimited at an eyelet that is in turn in electrical contact with bolt of at least one of the at least two ferrules to transmit electricity to through the power bar and to the at least one pendant.
18. A modular lighting system, comprising: a canopy connectable to a power supply and including a housing having a base with a first surface and a second surface opposing the first surface and external said housing and a step-down transformer in electrical contact to said power supply; at least six ferrules arranged in pairs and extending from the base of said housing through openings in the housing, at least one of said at least six ferrules being electrically connected to said step-down transformer and each of said at least six ferrules including an upper portion and a lower portion with the upper portion of at least one of said at least six ferrules being in electrical contact with said lower portion of said one of said at least six ferrules, said upper portion of each said at least two ferrules being arranged within said housing and in contact with said first surface of said housing and said lower portion of each said at least six ferrules being in direct contact with said second surface of said housing; at least three power bars that each physically contact at least two rods, each of the rods subtending from a different ferrule; a three way connector for commonly connecting said at least three power bars; and at least one of said three power bars electrically contacting at least one pendant for proving light, at a stepped down voltage.
19. The modular lighting system of claim 18, wherein said at least one pendant is suspended from a horizontal bar.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(16) The present invention pertains to a modular lighting system having a plurality of interchangeable elements that can be combined in many different ways to obtain a large variety of configurations.
(17) For example, system 10 in the
(18) Two hangers 202, 204 extend downwardly from the canopy. In one embodiment, each hanger discussed hereinafter consists of two solid bars or rods. These hangers are termed the power feed hangers. In an alternate embodiment the hangers are replaced by multi-strand twisted cables. As explained above, each hanger is formed of two elements (e.g., rods or cables). Preferably only two of the four elements (e.g., the rods of hanger 202) carry power and the other two elements are used for support.
(19) The hangers 202, 204 are used to support a power bar 302. Two hangers 206, 208 are used to support a second power bar 304 and are termed bar hangers.
(20) Another set of hangers 210, 212, 214, 216, 218 are used to support a plurality of pendants 402, 404, 406, 408, 410. These hangers are termed pendant hangers. The pendants 402, 404, 406, 408, 410 preferably include LED.
(21) Included in canopy 100 is a transformer steps down the line voltage from a standard power line to 24 VAC for the pendants 402, 404, 406, 408, 410. The other hanger 204 may be electrically floating. The power from the hanger 202 flows through the bar segments of bar 302, hanger 206, bar 304 and hangers 210, 212 to the pendants. Thus, in this embodiment, only some of the pendants carry power but all the power bars do.
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(25) Hangers 218 are used to attach respective pendants 402 from bar 302. Another hanger 220 is used to support a cluster of pendants 410.
(26) A second bar 304A is also provided. This bar 304A is supported at one end by a hanger 222 from bar 302A. This hanger 222 also provides power to bar 304A. A third bar 306 is also provided that is supported from the ceiling by ceiling hangers 216 (only one such ceiling hanger is being shown for clarity). Bar 306 supports the second end of bar 304A and receives power from said bar 304 through hanger 224. Each of the bars 302A, 304A, 306 can be used to hang pendants of various sizes and shapes and arranged in different configurations as desired.
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(29) Details of a generic bar 300 are shown in
(30) Preferably, the two segments 352, 354 have inner surfaces spaced at a nominal distance d throughout the length of the bar 300. The bar 300 is made in standard lengths ranging from 12 to 48 inches. For very long bars, for example in excess of 24 inches, a spacer 366 is placed between the segments. The spacer 366 may be held in place by screws or other means.
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(32) Details of a typical canopy 100 are shown in
(33) As shown in
(34) As seen in
(35) The non-conductive ferrules have a similar configuration but are not connected to any output wires 126. The ferrules receive rods similar to rod 142 but these latter rods do not provide power.
(36) There are several different types of bar hangers are provided: hangers for supporting bars from canopies, hangers for supporting bars from ceilings (without a power connection), hangers for supporting one bar from another bar and hangers for supporting pendants. All these hangers have must be able to interface with a bar at least at one end as described below.
(37) There are two types of bar-to-bar hangers: parallel hangers for connecting two parallel bars and perpendicular hangers connecting two bars running perpendicular two each other.
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(39) As can be seen in
(40) Hanger 208 has a similar configuration however the clips need not be connected electrically to the hanger segments. In other cases, for example, in the configuration shown in
(41) The hanger segments 230A, 230B are provided in various lengths as required to obtain the various systems described above, and they are preferably made in the shape of rods of a stiff but somewhat springy material having shape memory such as a phosphor/bronze alloy. Preferably except where an electrical contact is required, the rods are covered or painted with a thin electrically insulating material.
(42) The hangers can be installed by separating the two segments 230A, 230B, passing the ends of the respective bars 302, 304 . . . between the segments, then lowering or raising the bars toward the respective bases 232 and then snapping the bases onto the bars into the configurations shown in
(43) As discussed above, and illustrated in more detail below, in some instances, the power bars extend perpendicularly to each other. For example, in
(44) In addition to the bar hangers, other types of hangers are used in the system as well.
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(48) Other structures may be used for attaching pendants to the hangers. One such structure is shown in
(49) Pendant 410 is formed with an upper and a lower section 610, 612 (see
(50) The cavity 620 holds two contacts 630, 640 (see
(51) The pendant 410 is attached to the hanger 210 as follows. First, the hanger 210 is positioned on top of pendant 410 with the tips of spades 604 inserted into holes 622, 624 as seen in
(52) Next, the pendant 610 and top of the hanger 210 is rotated in direction A by a quarter turn (90 degrees). This rotation causes the spades 604 to turn by the same angle so that they are now in parallel with the blade sections 632, 634, or 642, 644 respectively, as seen in
(53) Now the hanger 210 is released and the spring action of the two segments 602A, 602B cause the top of the hanger 210 to rotate back in direction B (
(54) As discussed above, and illustrated in the drawings, the various components or elements described above can be combined into numerous different kinds of configurations. The figures show some systems that include several subsystems that are attached so that they can be extend in three dimensions, to create a linear or circular configurations, or combinations thereof. Moreover, while the systems discussed above are all suspended from a ceiling, other systems are shown and described (together with any special components, if any) that are attached to vertical wallse.g. sconce-type systems.
(55) Electrically, all these systems have one or more canopies, bars, and hangers that provide a power supply for the canopies. As discussed above, preferably power within the system is distributed at 24 vac to the individual pendants. Light engines within the pendants the use this source to generate light via LEDs or other similar efficient, long life light elements. The systems do not use any conventional bulbs that need replacement. It is presently estimated that the linear distance between a canopy and the furthest pendant can be up to about 30 feet. For larger systems, it is advisable to use two or more canopies. As indicated above, for two or more source-systems, the bars can be interconnected mechanically but isolated electrically as needed. As discussed above, in conjunction with
(56) In this manner, the modular presented herein can be used to make systems having different configurations. Because the hangers can be attached easily in the field to the canopies, the bars and the pendants, each system can be assembled very quickly and efficiently using the various components described above. Moreover, many different kinds of pendants can be used with the system. As long as each pendant is capable of being connected to any of the hangers described above, it can be incorporated into a system without any changes to any of its other components.
(57) Obviously numerous modifications may be made to the invention without departing from its scope as defined in the appended claims.