MACHINE FOR HEATING PARISONS WITH TRAVELING TOP RADIATOR
20190134879 ยท 2019-05-09
Assignee
Inventors
Cpc classification
B29C49/68
PERFORMING OPERATIONS; TRANSPORTING
B29C49/4205
PERFORMING OPERATIONS; TRANSPORTING
B29C49/683
PERFORMING OPERATIONS; TRANSPORTING
B29C2949/0715
PERFORMING OPERATIONS; TRANSPORTING
B29C49/78
PERFORMING OPERATIONS; TRANSPORTING
B29C49/6825
PERFORMING OPERATIONS; TRANSPORTING
International classification
B29C49/68
PERFORMING OPERATIONS; TRANSPORTING
B29C49/78
PERFORMING OPERATIONS; TRANSPORTING
B29C49/64
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Provided is a machine for heating plastic parisons, including a transport device which transports the plastic parisons along a predetermined transport path, a heating device which heats the plastic parisons at least intermittently, wherein the heating device includes at least: a bottom heating element which is suitable and intended for heating a bottom portion of the plastic parisons; a reflector element which is installed below the bottom portion of the plastic parisons in the longitudinal direction of the plastic parisons and reflects thermal radiation onto the plastic parisons; an adjusting device which is suitable and intended for adjusting the reflector element in the longitudinal direction of the plastic parisons; and wherein the bottom heating element is arranged on the reflector element and/or is adjustable jointly therewith.
Claims
1. A machine for heating plastic parisons, comprising a transport device which transports the plastic parisons along a predetermined transport path, a heating device which heats the plastic parisons at least intermittently, wherein the heating device comprises at least: a bottom heating element which is suitable and intended for heating a bottom portion of the plastic parisons, a reflector element which is installed below the bottom portion of the plastic parisons the longitudinal direction of the plastic parisons and reflects thermal radiation onto the plastic parisons, an adjusting device which is suitable and intended for adjusting the reflector element the longitudinal direction of the plastic parisons, characterised in that the bottom heating element is arranged on the reflector element and/or is adjustable jointly therewith.
2. The machine according to claim 1, wherein bottom heating element is configured as a radiator element.
3. The machine according to claim 1, wherein the bottom heating element can be arranged with a defined spacing on the reflector element or recessed with a defined depth into the reflector element.
4. The machine according to claim 1, wherein heating device has further heating elements which are arranged one above the other in the longitudinal direction of the plastic parisons.
5. The machine according to claim 1, wherein an electrical contact of the bottom heating element is configured separately from the electrical contact of the other heating elements.
6. The machine according to claim 5, wherein an electrical contact of the bottom heating element extends below the reflector element and/or the bottom heating element.
7. The machine according to claim 6, wherein the machine can also be operated with the bottom heating element switched off.
8. The machine according to claim 6, wherein thermal radiation of the heating device is infrared radiation.
9. The machine according to claim 6, wherein thermal radiation is reflected by the reflector element onto the bottom portion of the plastic parisons.
10. The machine for heating plastic parisons, comprising a transport device which transports the plastic parisons along a predetermined transport path, a heating device which heats the plastic parisons at least intermittently, wherein the heating device comprises at least: a reflector element which is installed below the bottom portion of the plastic parisons in the longitudinal direction of the plastic parisons and reflects thermal radiation onto the plastic parisons, an adjusting device which is suitable and intended for adjusting the reflector element in the longitudinal direction of the plastic parisons, at least one heating element and preferably a plurality of heating elements which are arranged one above the another in the longitudinal direction of the plastic parisons, wherein the machine has a control device which is suitable and intended in order, as a function of the position of the reflector element, with respect to the longitudinal direction of the plastic parisons, to switch on at least one heating element automatically and/or to switch it off automatically.
11. The machine according to claim 10, wherein the control device is suitable and intended to automatically switch on and/or switch off at least one heating element which is arranged below the reflector element in relation to the longitudinal direction of the plastic parisons.
12. The machine according to claim 11, wherein the heating device has at least one bottom heating element which is arranged on the reflector element and which is suitable and intended to heat a bottom portion of the plastic parisons, and the control device is suitable and intended to automatically switch on and/or switch off at least one heating element as a function of the position of the bottom heating element with respect to the longitudinal direction of the plastic parisons.
13. The machine according to claim 12, wherein the control device automatically switches on and/or switches off at least one heating element in response to a signal transmitted by the adjustment device.
14. The machine according to claim 13, wherein the machine has a sensor device for detecting a position of the reflector element and/or a position of the bottom heating element, and the control device automatically switches at least one heating element on and/or off as a function of a position detected by the sensor device.
15. A method for heating plastic parisons, wherein the plastic parisons are transported by a transport device along a predetermined transport path and are heated at least intermittently by a heating device, wherein the bottom portion of the plastic parisons is at least also heated by a bottom heating element and wherein a reflector element, which is installed below the bottom portion of the plastic parisons in the longitudinal direction of the plastic parisons, reflects thermal radiation onto the plastic parisons, wherein the reflector element can be adjusted in the longitudinal direction of the plastic parisons by an adjusting device, wherein the bottom heating element is arranged on the reflector element and/or can be adjusted jointly therewith.
Description
BRIEF DESCRIPTION
[0046] Some of the embodiments will be described in detail, with references to the following Figures, wherein like designations denote like members, wherein:
[0047]
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DETAILED DESCRIPTION
[0061]
[0062] The blow molding machine 1 in
[0063] The first, second and third transport devices 10, 20, 30 each serve for transporting the plurality of parisons 3 illustrated in
[0064] The second transport device 20 is a conveyor line along which a first heating section 41 and a second heating section 42 of the heating device 40 are arranged and between which the heating device 40 has a redirection region 43. The first and second heating section 41, 42 are in each case linear heating sections. In the redirection region 43, in which the parisons 3 are guided along a semicircle, the parisons 3 are redirected from a first transport direction TR1 into a second transport direction TR2. In
[0065] In the second transport device 20 the parisons 3 are held at their mouth by a spindle which is mounted rotatably in a chain link. A plurality of chain links, with the spindles mounted therein, are connected to one another so that the chain links form a continuously revolving chain and thus form the conveyor line of the second transport device 20. After running through the second heating section 42, the parisons 3 are transferred from the second transport device 20 to the third transport device 30, which is likewise mounted rotatably and the parisons 3 heated by the heating device 40 are transported further to the blowing device (not shown). Thus, the parisons 3 are heated by the heating device 40 while they are transported by means of the second transport device 20 through the heating section 41, 42, as described in greater detail below.
[0066] In this case the parisons 3 are rotated about their axis by means of the spindle, as indicated in
[0067] The number of heating modules 411 to 417 is individually adaptable and depends upon the required heating time or the number of heating elements. The second heating section 42 serves for second heating of the parisons 3. In this case the parisons 3 are heated to the ultimate temperature at which they can be transformed into a container 2 by means of the blowing device (not shown). The ultimate temperature is also designated as the transforming temperature of the parisons 3.
[0068] The second heating section 42 likewise has a plurality of heating modules, specifically a first heating module 421, a second heating module 422, a third heating module 423, a fourth heating module 424, a fifth heating module 425, a sixth heating module 426, and a seventh heating module 427. The heating modules 421 to 427 are arranged one behind the other in this order in the second transport direction TR2. In the redirection region 43 no heating of the parisons 3 takes place by means of heating sections or heating modules.
[0069] In
[0070]
[0071] The first heating module 411 has a plurality of heating elements 4110 which are arranged on the right-hand side of the parisons 3 in
[0072] On the left-hand side of the parison 3 a counterpart reflector 4111 is arranged, which extends both in the direction of the length L of the parison 3 (in
[0073] Moreover, below the parison 3 a reflector element 4113 is arranged, which likewise reflects the thermal radiation not absorbed by the parisons 3 back to the parison 3 or the parisons 3 arranged before it and behind it.
[0074] The reflector element 4113 reflects the thermal radiation in particular in the direction of the bottom portion B of the parisons 3 to be heated. The reflector element 4113 is arranged transversely with respect to the back reflector 4112 and to the counterpart reflector 4111. Here transversely means that the arrangement of the reflector element can deviate by up to 10 from the exact transverse direction.
[0075] In addition, a bottom heating element 4115 is present, which is arranged between the bottom portion B of the parison 3 and the reflector element 4113. Depending upon the length of the plastic parison, the bottom heating element can be installed for example either at the position 4115A or the position 4115B. According to the known art, when the length of the plastic parisons is changed, this necessitates conversion or a relatively awkward adjustment of the bottom heating element 4115 from the position 4115A to 4115B or vice versa.
[0076]
[0077] In this way the thermal radiation can be used particularly effectively for heating parisons of a different size. Since on the one hand the reflector element 4113 can be moved relatively close to the bottom portion B, it is ensured that hardly any thermal radiation is unused. Moreover, since the spacing between the bottom portion B of the parison 3 and the bottom heating element 4115 can be changed, the bottom portion B can heat in a particularly targeted manner. In this way the spacing between the bottom portion B and the bottom heating element 4115 or the reflector element 4113 can be set optimally with regard to the utilisation of the thermal radiation of the heating element 4110 and 4115.
[0078] In the embodiment illustrated in
[0079] For further energy saving the lower heating elements 4110 can be deactivated during the heating of shorter parisons 3, for example switched off or alternatively moved away and switched off, so that in each case only the heating elements 4110 which are actually required for heating the parisons 3 are used for heating the parisons 3. In other words, the lower heating element 4110 are used only during the heating of a longer parison, whereas they are not used during the heating of a shorter parison.
[0080]
[0081] The reflector elements 4213, 4223 and 4233 of the second heating section 42 are supported by two rods 52 which are likewise configured as threaded spindles. The two rods 52 are a second supporting device for supporting the reflector elements 4213, 4223, 4233 of the second heating section 42. By means of a belt 53 laid around them, the rods 51 and 52 or the first and second supporting device 51, 52 are coupled to one another and to a driving device 54. The belt 53 is a coupling device for coupling the first and second supporting device 51, 52 to the driving device 54. Thus driving of the belt 53 by the driving device 54 causes a rotation of the rods 51, 52 about their axis, which results in a joint and synchronised adjustment of all reflector elements of the heating modules of the first and second heating sections 41, 42. Thus the reflector elements of the heating modules of the first and second heating sections 41, 42 can be adjusted centrally. The driving device 54 can be for example an electrical, pneumatic or electromechanical actuating drive device.
[0082] The setting of the position of the reflector elements of the heating modules 411 to 417 and 421 to 427 by means of the adjustment device 50 can be performed by an operator using a switch or a push button on a control panel of the heating device 40 or the blow molding machine 1. In other words, the setting of the position of the bottom reflectors takes place automatically by means of the adjustment device 50. This advantageously involves a gradual variable fine adjustment which thus can be optimally adapted to any length of the parisons 3.
[0083] As an alternative to this, the reflector elements of the heating modules 411 to 417 and 421 to 427 can be set automatically by the adjustment device 50. In this case the adjustment device 50 is controlled by a control device (not shown) of the blow molding machine 1. For the control of the blow molding machine 1 the control device can for example access the values determined by the bottom reflector detection device 80 and the parison length detection device 90.
[0084]
[0085] Unlike an embodiment which only has a reflector element 4113 below the parison 3, in this case a bottom heating element 4115 requires an electrical contact. However, this electrical contact of a bottom heating element 4115 preferably does not take place as in the known art (
[0086] Therefore, the drawings show that the electrical contact 4116 (cf.
[0087] The cable guide 4117 likewise extends below the reflector elements. The cable guide 4117 carries the electrical cable 4118 starting from the adjustment device 50, in particular starting from one of the rods 51, to the underside of the reflector elements, below which the electrical cable 4118 is further guided in parallel. The cable guide 4117 is preferably configured to be at least partially flexible, so that the electrical cable 4118 can be arranged immovably on the adjustment device 50. Nevertheless, the flexibility of the cable guide 4117 makes it possible that, in the event of consistently good electrical contact, the reflector elements and bottom heating elements can be adjusted in height by the adjustment device 50.
[0088]
[0089] Due to the use of the movable top radiator or of a bottom heating element 4115 which is adjustable (in the longitudinal direction L) the situation can now arise that the top radiator or the bottom heating element 4115 can be positioned in the radiator region of the lamps fastened to the heater box or at least of a heating element 4110 of a heater box. With a correctly set heating profile, preferably no light or no heating element 4110 is activated which can heat the top radiator or the bottom heating element 4115 from the side or below, but this cannot be seen on the user interface 60 of the lamp matrix or the operating device 60. Likewise, lamps of the zones or heating elements of the zones can also be activated below the bottom tiles or below at least one reflector element 4113. Information on the position of the reflector element is missing here and all heating elements 4110 can always be selected. As a result, the operator does not notice if he has switched on a lamp or a heating element 4110 below the top radiator or below the bottom heating element 4115 and/or below the reflector element 4113. If a lamp is switched on below the top radiator or the bottom heating element 4115, its power cable, which is preferably laid along the reflector element or the bottom tile, can overheat and can even catch fire. The switching on of lamps or heating elements 4110 below a reflector element 4113 or the bottom tile hides an even greater potential danger, since here there is no thermal barrier to heat-sensitive components. There is an acute risk of fire.
[0090]
[0091] The arrow P1 now illustrates a possible setting of the heating powers of the heating elements 4110 of a heater box illustrated in
[0092]
[0093] The heating element 4110 or lamps of the two lowest heating zones 8 and 9 (see
[0094] The arrow P3 here illustrates a possible setting of the heating powers of the heating elements 4110 of the heater box illustrated in
[0095] The arrow P4 illustrates a possible setting of the heating powers of the heating elements 4110 of a heater box illustrated in
[0096] Although the invention has been illustrated and described in greater detail with reference to the preferred exemplary embodiment, the invention is not limited to the examples disclosed, and further variations can be inferred by a person skilled in the art, without departing from the scope of protection of the invention.
[0097] For the sake of clarity, it is to be understood that the use of a or an throughout this application does not exclude a plurality, and comprising does not exclude other steps or elements.
LIST OF REFERENCES
[0098] 1 blow molding machine [0099] 2 container [0100] 3 parison [0101] 10, 20, 30 transport devices [0102] 40 heating device [0103] 41 first heating section [0104] 411, 412, 413, 414, 415, 416, 417 heating modules of the first heating section [0105] 4110 further heating elements [0106] 4111 counterpart reflector [0107] 4112 back reflector [0108] 4113, 4123, 4133 reflector elements of the heating modules 411, 412, 413 [0109] 4115 bottom heating element [0110] 4115A, 4115B positions A and B of the bottom heating element [0111] 4116 electrical contact [0112] 4117 cable guide [0113] 4118 electrical cable [0114] 42 second heating section [0115] 421, 422, 423, 424, 425, 426, 427 heating modules of the second heating section [0116] 4213, 4223, 4233 reflector elements of the heating modules 421, 422, 423 [0117] 43 redirection region [0118] 50 adjustment device [0119] 51, 52 rods [0120] 53 belt [0121] 54 driving device [0122] 60 operating device [0123] 62 arrangement of the heater boxes [0124] 64 heating power of the respective heating zone [0125] 70, 72, 74, 78 operating elements [0126] 80 bottom reflector detection device [0127] 90 parison length detection device [0128] B bottom portion [0129] L longitudinal direction of the parisons [0130] P1, P2, P3, P4 arrows [0131] TR1, TR2 transport directions