Method and Device for Adjusting the Mass Flow of an Exhaust Gas Recirculation Valve
20190136802 ยท 2019-05-09
Assignee
Inventors
Cpc classification
F02D43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0065
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2250/34
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1401
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/1434
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M26/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F02D2009/0276
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M26/64
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D9/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D43/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Various embodiments include a method for adjusting a mass flow through an exhaust-gas recirculation valve mechanically coupled to a throttle flap of an internal combustion engine which has a turbocharger comprising: determining a first setpoint value corresponding to a setpoint opening position of the exhaust-gas recirculation valve; determining a second setpoint value corresponding to a setpoint opening position of the throttle flap; comparing the first setpoint value to the second setpoint value; adjusting the mass flow of the exhaust-gas recirculation valve by varying an opening position of the exhaust-gas recirculation valve if the first setpoint value is higher than the second setpoint value; and adjusting the mass flow of the exhaust-gas recirculation valve by varying an opening position of the throttle flap if the second setpoint value is higher than the first setpoint value.
Claims
1. A method for adjusting a mass flow through an exhaust-gas recirculation valve mechanically coupled to a throttle flap of an internal combustion engine which has a turbocharger, the method comprising: determining a first setpoint value corresponding to a setpoint opening position of the exhaust-gas recirculation valve; determining a second setpoint value corresponding to a setpoint opening position of the throttle flap; comparing the first setpoint value to the second setpoint value; adjusting the mass flow of the exhaust-gas recirculation valve varying an opening position of the exhaust-gas recirculation valve if the first setpoint value is higher than the second setpoint value; and adjusting the mass flow of the exhaust-gas recirculation valve by varying an opening position of the throttle flap if the second setpoint value is higher than the first setpoint value.
2. The method as claimed in claim 1, wherein determining the first setpoint value depends a formula comprising:
3. The method as claimed in claim 1, wherein determining the second setpoint value depends on a formula comprising:
4. The method as claimed in claim 3, wherein determining the second setpoint value includes, firstly a pressure setpoint value is determined on the basis of the model of the exhaust-gas recirculation valve, and subsequently the setpoint position of the throttle flap is determined on the basis of the model of the throttle flap.
5. The method as claimed in claim 4, wherein determining the second setpoint value includes using, firstly the relationship
{dot over (m)}.sub.EGR,SP=A.sub.EGR(s.sub.EGR,SP)g.sub.EGR(e.sub.vor EGR,e.sub.nach EGR) to determine the pressure setpoint value downstream of the exhaust-gas recirculation valve, and secondly using the determined pressure setpoint value to determine the second setpoint value.
6. A device for controlling an internal combustion engine, the device comprising: an exhaust-gas recirculation valve; a throttle flap mechanically coupled to the exhaust-gas recirculation valve; a turbocharger; and a control unit programmed to adjust a mass flow through the exhaust-gas recirculation valve by: determining a first setpoint value corresponding to a setpoint opening position of the exhaust-gas recirculation valve; determining a second setpoint value corresponding to a setpoint opening position of the throttle flap; comparing the first setpoint value to the second setpoint value; adjusting the mass flow of the exhaust-gas recirculation valve by varying an opening position of the exhaust-gas recirculation valve if the first setpoint value is higher than the second setpoint value; and adjusting the mass flow of the exhaust-gas recirculation valve by varying an opening position of the throttle flap if the second setpoint value is higher than the first setpoint value.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Further characteristics of various embodiments of the teachings herein will emerge from the exemplary explanation thereof below on the basis of the figures. In the figures:
[0018]
[0019]
[0020]
[0021]
DETAILED DESCRIPTION
[0022] In some embodiments, a method for adjusting the mass flow of an exhaust-gas recirculation valve, which is mechanically coupled to a throttle flap, of an internal combustion engine which has a turbocharger, includes: [0023] ascertaining a first setpoint value which corresponds to a setpoint opening position of the exhaust-gas recirculation valve, [0024] ascertaining a second setpoint value which corresponds to a setpoint opening position of the throttle flap, [0025] comparing the first setpoint value with the second setpoint value; [0026] adjusting the mass flow of the exhaust-gas recirculation valve by means of a variation of the opening position of the exhaust-gas recirculation valve if the first setpoint value is higher than the second setpoint value, and [0027] adjusting the mass flow of the exhaust-gas recirculation valve by means of a variation of the opening position of the throttle flap if the second setpoint value is higher than the first setpoint value.
[0028] By means of this approach, in the presence of an exhaust-gas recirculation valve mechanically coupled to a throttle flap, the coupled system composed of throttle flap and exhaust-gas recirculation valve may be activated in a stable manner. Here, the throttle flap and the exhaust-gas recirculation valve are characterized in model-based fashion independently of one another. A direct determination of the mass flow flowing via the exhaust-gas recirculation valve is possible, and the activation is automatically adapted in the event of a variation of the setpoint value. This may be useful in particular in the presence of different operating modes of the internal combustion engine.
[0029]
[0030] In some embodiments, internal combustion engine 100 has a turbocharger 120, which includes an exhaust-gas turbine 130 and a compressor 125. The exhaust-gas turbine 130 is supplied with exhaust gas which is provided from the cylinders 150 of the internal combustion engine 100. Said exhaust gas causes the turbine wheel of the exhaust-gas turbine 130 to be set in rotation. This rotation of the turbine wheel is transmitted via a shaft of the exhaust-gas turbocharger to a compressor wheel of the compressor 125, which is thereby likewise set in rotation. The compressor wheel is provided for compressing a gas mixture which is composed of fresh air and of exhaust gas recirculated via a low-pressure exhaust-gas recirculation arrangement 180. Said fresh air is supplied to the compressor wheel via an air filter 110. The exhaust gas discharged from the exhaust-gas turbine 130 is released to the surroundings via a catalytic converter 158, a particle filter 160, an exhaust-gas flap 162, and a silencer 164.
[0031] In some embodiments, between the particle filter 160 and the exhaust-gas flap 162, there is a branching point at which exhaust gas is branched off, which exhaust gas is supplied via the low-pressure exhaust-gas recirculation arrangement 180 to the compressor 125. A cooler 184 and a low-pressure exhaust-gas recirculation valve 186 are provided in said low-pressure exhaust-gas recirculation arrangement 180. The compressed gas mixture is supplied from the outlet of the compressor 125 via a charge-air cooler 135 and a throttle 140 to the cylinders 150 of the internal combustion engine 100.
[0032] Furthermore, the internal combustion engine 100 shown in
[0033] Furthermore, the internal combustion engine 100 illustrated in
[0034] In some embodiments, the low-pressure exhaust-gas recirculation valve 186 and the exhaust-gas flap 162 may be mechanically coupled to one another and can be activated by means of the same control signal. This activation is performed in model-based fashion, as will be discussed in more detail below on the basis of
[0035]
[0036] Said internal combustion engine 100 has a turbocharger 120, which includes an exhaust-gas turbine 130 and a compressor 125. The exhaust-gas turbine 130 is supplied with exhaust gas which is provided from the cylinders 150 of the internal combustion engine 100. Said exhaust gas causes the turbine wheel of the exhaust-gas turbine to be set in rotation. This rotation of the turbine wheel is transmitted via a shaft of the exhaust-gas turbocharger to the compressor wheel of the compressor 125, which is thereby likewise set in rotation. The compressor wheel compresses a gas mixture which is composed of fresh air and of exhaust gas recirculated via a low-pressure exhaust-gas recirculation arrangement 180. Said fresh air is supplied to the compressor wheel via an air filter 110 and a throttle flap 182. The exhaust gas discharged from the exhaust-gas turbine 130 is released to the surroundings via a catalytic converter 158, a particle filter 160, and a silencer 164.
[0037] In some embodiments, between the particle filter 160 and the silencer 164, there is a branching point at which exhaust gas is branched off, which exhaust gas is supplied via the low-pressure exhaust-gas recirculation arrangement 180 to the compressor 125. A cooler 184 and a low-pressure exhaust-gas recirculation valve 186 are provided in said low-pressure exhaust-gas recirculation arrangement 180. The compressed gas mixture is supplied from the outlet of the compressor 125 via a charge-air cooler 135 and a throttle 140 to the cylinders 150 of the internal combustion engine 100.
[0038] Furthermore, the internal combustion engine 100 shown in
[0039] Furthermore, the internal combustion engine 100 illustrated in
[0040] The low-pressure exhaust-gas recirculation valve 186 and the throttle flap 182 are advantageously mechanically coupled to one another and can be activated by means of the same control signal. This activation is performed in model-based fashion.
[0041] Such a model-based activation of a valve or of a throttle utilizes the known relationship between the gas mass flow and the position or setting of the valve or of the throttle in the presence of known gas characteristics such as temperature, pressure and gas composition upstream and downstream of the valve or of the throttle. For the modelling, it is possible for either the valve on its own or the entire exhaust-gas recirculation path together, to be considered. In general, the dependency of the gas mass flow factorizes into a dependency on the gas characteristics upstream and downstream of the valve and a dependency on the setting of the valve itself, such that the model is given by an equation in the form
{dot over (m)}=A(s).Math.g(e.sub.vor,e.sub.nach)
where {dot over (m)} is the exhaust-gas mass flow, A(s) is the effective opening cross section and g(e.sub.vor,e.sub.nach) is a function of the gas characteristics upstream and downstream of the valve. This applies both to the throttle and to the exhaust-gas recirculation valve.
[0042] In the case of a separate activation of the exhaust-gas recirculation valve and of the throttle, the throttle may be utilized for adjusting a desired pressure drop across the exhaust-gas recirculation valve or the exhaust-gas recirculation path, and the exhaust-gas recirculation valve may be used for adjusting the desired exhaust-gas recirculation mass flow.
[0043] For the situation of throttling on the fresh air side, as shown in
[0044] Here,
s.sub.EGR,SP is the setpoint position of the exhaust-gas recirculation valve,
A.sub.EGR.sup.1 is the inverse function for the effective opening cross section of the exhaust-gas recirculation valve,
{dot over (m)}.sub.EGR,SP is the setpoint mass flow through the exhaust-gas recirculation valve, and
g.sub.EGR(e.sub.vorEGR, e.sub.nachEGR) is a function of the gas characteristics upstream and downstream of the exhaust-gas recirculation valve.
[0045] For the situation of throttling on the fresh air side, as shown in
[0046] Here,
s.sub.THR,SP is the setpoint position of the throttle flap,
A.sub.THR.sup.1 is the inverse function for the effective opening cross section of the throttle flap,
{dot over (m)}.sub.THR,SP is the setpoint mass flow through the throttle flap, and
g.sub.THR(e.sub.vorTHR,e.sub.nachTHR) is a function of the gas characteristics upstream and downstream of the throttle flap.
[0047] In the case of a joint activation of the exhaust-gas recirculation valve and of the throttle flap, owing to the mechanical coupling of the exhaust-gas recirculation valve to the throttle flap, the setpoint position of the exhaust-gas recirculation valve already yields the setpoint position of the throttle flap, and vice versa. If the setpoint position of the exhaust-gas recirculation valve is determined by means of the above equation (1), then the setpoint position of the throttle flap is thus already defined. Since, however, in the case of throttling on the fresh-air side, a variation of the position of the throttle flap generally causes the gas pressure downstream of the throttle flap to also be varied, a new value for the gas state e.sub.nachEGR results. This type of activation therefore generally leads to an undesired, unstable activation behavior, because e.sub.nachEGR is dependent on s.sub.EGR. In principle, it would be necessary to determine s.sub.EGR,SP from the solution to the equation
[0048] Here, the dependency of e.sub.nachEGR(s.sub.EGR,SP) is given by the equations
{dot over (m)}.sub.THR=A.sub.THR(s.sub.THR).Math.g.sub.thr(e.sub.vorTHR,e.sub.nachTHR) and
s.sub.THR=s.sub.EGR.
[0049] Here,
[0050] {dot over (m)}.sub.THR is the gas mass flow through the throttle flap,
A.sub.THR is the effective opening cross section of the throttle flap,
s.sub.THR is the position of the throttle flap, and
s.sub.EGR is the position of the exhaust-gas recirculation valve.
[0051] Since the implicit equation (3) cannot be rearranged into an explicit equation for the setpoint position, a cumbersome iterative solution procedure would be necessary in order to solve the equation (3) and thus determine the setpoint position. To avoid this, the following relationship is utilized: In the case of an only small degree of opening of the exhaust-gas recirculation valve, the throttle flap is either not closed at all or is closed only to a very small degree. The small degree of opening of the exhaust-gas recirculation valve leads to a large change in the recirculated exhaust-gas mass flow. The small degree of closure of the throttle flap leads to only a small change, or no change at all, in the gas pressure downstream of the throttle point. The determination of the setpoint position for the exhaust-gas recirculation valve by means of the stated equation (1) is thus stable.
[0052] In the case of the exhaust-gas recirculation valve being opened to a very great extent, the change in the geometrical cross-sectional area of the exhaust-gas recirculation valve alone does not result in a significant change in mass flow. By contrast, as a result of the mechanical coupling of the exhaust-gas recirculation valve to the throttle flap, the throttle flap is almost closed, which leads to an intense change in the pressure downstream of the throttle point. In the case of throttling on the exhaust-gas side, as illustrated in
[0053] The effective opening cross-sectional area of the exhaust-gas recirculation valve and of the throttle flap as a function of the joint position or setting of the valve will be illustrated below.
[0054]
[0055]
[0056] Now, the pressure setpoint value in e.sub.nach THR,SP from equation (2) will be determined by means of the relationship
{dot over (m)}.sub.EGR,SP=A.sub.EGR(s.sub.EGR,SP)g.sub.EGR(e.sub.vor EGR,e.sub.nach EGR)(4)
by solving for e.sub.nachEGR. In the case of throttling on the fresh-air side, as shown in
[0057] For a small recirculated setpoint mass flow, equation (1) yields a setpoint position with a cross-sectional area of the exhaust-gas recirculation valve smaller than A.sub.EGR,p-controlled. The setpoint position for the throttle flap, which is determined by means of the pressure setpoint value downstream of the throttle and the exhaust-gas recirculation valve assuming a wide-open exhaust-gas recirculation valve A.sub.EGR,p-controlled, is now lower than the setpoint position determined using equation (1). The system composed of exhaust-gas recirculation valve and throttle flap is in an operating range in which the mass flow across the exhaust-gas recirculation valve can be set substantially by means of the cross-sectional area of the exhaust-gas recirculation valve.
[0058] If, by contrast, for a relatively large recirculated setpoint mass flow, equation (1) yields a setpoint position which corresponds to a cross-sectional area larger than A.sub.EGR,p-controlled, then the setpoint position determined using equation (2) will yield a higher setpoint position s.sub.THR,SP, because a relatively small cross-sectional area A.sub.EGR,p-controlled was indeed taken as a starting point for the pressure setpoint value determination. Thus, the mass flow across the exhaust-gas recirculation valve is now determined substantially by the required pressure drop across the throttle point.
[0059] With this method, the coupled system composed of throttle flap and exhaust-gas recirculation valve may be activated in a stable manner. Here, both flapsthe throttle flap and the exhaust-gas recirculation valveare physically characterized in model-based fashion substantially independently of one another. A direct determination of the mass flow across the exhaust-gas recirculation valve is possible, and the activation is automatically adapted in the event of a variation of the setpoint value. This is may be used in particular in the case of different operating modes of the internal combustion engine.
[0060] In some embodiments, two different ranges are used in order to convert the setpoint mass flow for recirculation into a suitable valve position, specifically a mass flow activation range, in which the setpoint position is obtained directly from the model of the exhaust-gas recirculation valve (equation 1), and a pressure activation range, in which firstly a pressure setpoint value downstream of the exhaust-gas recirculation valve is determined on the basis of the model of the exhaust-gas recirculation valve according to equation 4, and then a setpoint position for the throttle flap is determined from the model of the throttle flap (equation 2). The required switch between these two ranges is performed by means of the above-described selection of the maximum of the cross-sectional area.
LIST OF REFERENCE DESIGNATIONS
[0061] 100 Internal combustion engine [0062] 110 Air filter [0063] 120 Turbocharger [0064] 125 Compressor [0065] 130 Exhaust-gas turbine [0066] 135 Charge-air cooler [0067] 140 Throttle [0068] 150 Cylinder [0069] 158 Catalytic converter [0070] 160 Particle filter [0071] 162 Exhaust-gas flap [0072] 164 Silencer [0073] 166 High-pressure exhaust-gas recirculation arrangement [0074] 168 Bypass flap [0075] 170 Cooler [0076] 172 High-pressure exhaust-gas recirculation valve [0077] 180 Low-pressure exhaust-gas recirculation arrangement [0078] 182 Throttle flap [0079] 184 Cooler [0080] 186 Low-pressure exhaust-gas recirculation valve [0081] 188 Control unit [0082] se1, . . . , sen Sensor signals [0083] s1, . . . , sn Control signals