VTOL AIRCRAFT HAVING FIXED-WING AND ROTORCRAFT CONFIGURATIONS
20190135424 ยท 2019-05-09
Inventors
- Sean Marshall Baity (Westminster, MD, US)
- David D. Billingsley (Seven Valleys, PA, US)
- Brad S. Galloway (Seven Valleys, PA, US)
- Richard M. Chapman (Madison, WI, US)
Cpc classification
B64U40/20
PERFORMING OPERATIONS; TRANSPORTING
B64C29/0033
PERFORMING OPERATIONS; TRANSPORTING
B64U70/80
PERFORMING OPERATIONS; TRANSPORTING
B64U50/19
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/60
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64U50/13
PERFORMING OPERATIONS; TRANSPORTING
B64C2211/00
PERFORMING OPERATIONS; TRANSPORTING
B64C1/26
PERFORMING OPERATIONS; TRANSPORTING
B64U10/14
PERFORMING OPERATIONS; TRANSPORTING
B64C11/46
PERFORMING OPERATIONS; TRANSPORTING
B64U30/292
PERFORMING OPERATIONS; TRANSPORTING
B64U20/77
PERFORMING OPERATIONS; TRANSPORTING
B64C39/024
PERFORMING OPERATIONS; TRANSPORTING
International classification
B64C29/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An aircraft includes an airframe having a fixed-wing section and a plurality of articulated electric rotors, at least some of which are variable-position rotors having different operating configurations based on rotor position. A first operating configuration is a vertical-flight configuration in which the rotors generate primarily vertical thrust for vertical flight, and a second operating configuration is a horizontal-flight configuration in which the rotors generate primarily horizontal thrust for horizontal fixed-wing flight. Control circuitry independently controls rotor thrust and rotor orientation of the variable-position rotors to provide thrust-vectoring maneuvering. The fixed-wing section may employ removable wing panels so the aircraft can be deployed both in fixed-wing and rotorcraft configurations for different missions.
Claims
1. An aircraft, comprising: an airframe having a fixed-wing section; a plurality of articulated electric rotors attached to the airframe, at least some of the rotors being variable-position rotors having first and second operating configurations and transitions therebetween based on rotor position signals supplied thereto, the first operating configuration being a vertical-flight configuration in which the rotors collectively generate primarily vertical thrust for vertical flight of the aircraft, the second operating configuration being a horizontal-flight configuration in which the rotors collectively generate primarily horizontal thrust for horizontal fixed-wing flight; a source of electrical power for powering the electric rotors; and control circuitry configured and operative to independently control at least rotor thrust and rotor orientation of each of the variable-position rotors to provide for (i) the transitions between the first and second operating configurations during corresponding transitions between the vertical flight configuration and the fixed-wing horizontal flight configuration, and (ii) commanded thrust-vectoring maneuvering of the aircraft in both the vertical-flight configuration and the horizontal-flight configuration.
2. The aircraft of claim 1, wherein the airframe has a wing-like central body having the rotors disposed thereabout, the central body being configured to receive removable wing panels to constitute the fixed-wing section for fixed-wing flight with vertical take-off and landing.
3. The aircraft of claim 2, wherein the wing panels and central body are co-configured with an interlocking spar arrangement for securing the wing panels to the central body.
4. The aircraft of claim 1, wherein the rotors include front rotors located forward of a center of the aircraft and rear rotors located rearward of the center of the aircraft, the front rotors having either an upward or downward orientation and the rear rotors having an opposite orientation to the orientation of the front rotors.
5. The aircraft of claim 4, wherein the front rotors have the upward orientation providing tractor propulsion and the rear rotors have the downward orientation providing pusher propulsion.
6. The aircraft of claim 1, wherein the variable-position rotors are configured for variable angular position about a tilt axis relative to a direction of motion of the aircraft.
7. The aircraft of claim 6, wherein the variable-position rotors are further configured for variable angular position about a yaw axis relative to a direction of motion of the aircraft, a combination of the variable angular positions about the tilt axis and yaw axis providing a resultant rotor orientation having respective angular components about the tilt axis and the yaw axis.
8. The aircraft of claim 1, wherein one or more of the rotors are further configured for variable pitch of respective rotor blades, and the control circuitry further provides control of the variable pitch of the rotor blades in the commanded maneuvering of the aircraft.
9. The aircraft of claim 1, wherein the variable-position rotors include respective servo control mechanisms for commanded positioning thereof.
10. The aircraft of claim 9, wherein the servo control mechanisms are parallel tandem servo mechanisms.
11. The aircraft of claim 1, wherein the rotors include constrained rotors having limited variable positioning more limited than the variable positioning of the variable-position rotors.
12. The aircraft of claim 1, wherein the rotors include fixed-position rotors having non-variable positions.
13. The aircraft of claim 1, wherein the rotors are mounted to respective ends of respective support booms, each support boom attached to a respective area of the airframe.
14. The aircraft of claim 13, wherein each support boom is attached to a central body of the airframe, the central body being configured to receive removable wing panels to constitute the fixed-wing section for fixed-wing flight with vertical take-off and landing.
15. The aircraft of claim 14, further comprising additional support booms with additional rotors mounted thereto, the additional support booms being attached to the removable wing panels.
16. The aircraft of claim 13, wherein the support booms extend in a fore/aft direction.
17. The aircraft of claim 13, wherein the support booms extend in off-axis directions not aligned with a fore/aft direction of the aircraft.
18. The aircraft of claim 17, wherein the support booms extend in a lateral direction perpendicular to the fore/aft direction of the aircraft.
19. The aircraft of claim 13, further comprising adjustable-position landing gears attached to the support booms.
20. The aircraft of claim 13, wherein each of the support booms is modularly attached to the airframe via an adjustable shim, the shim being adjusted to align the boom-mounted rotors relative to the aircraft to achieve desired thrust lines, angle-of-attack, and trim.
21. The aircraft of claim 1, wherein the central body includes a payload compartment surrounded by battery compartments configured for adjustable positioning of respective batteries to manage overall center of gravity of the aircraft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The foregoing and other objects, features and advantages will be apparent from the following description of particular embodiments of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views.
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DETAILED DESCRIPTION
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[0047] The aircraft 10 has a central body 12 and laterally extending wing panels 14. Four motor/rotor assemblies 16 are attached at respective ends of two support booms 18, each extending longitudinally and mounted to the underside as shown. The assemblies 16 are also referred to as rotors and propulsion pods or pods herein. As described more below, the wing panels 14 are removable to change the operating configuration of the aircraft 10. The aircraft can be configured in two major ways: fixed wing with vertical takeoff and landing (VTOL), and VTOL quadcopter (more generally, rotorcraft), which is described more below. The central body 12 is contoured to have the shape of a flying wing, i.e., a wing-like shape capable of providing lift in a horizontal airstream. In a quad-rotor embodiment, the rotors 16 are arranged at respective corners of the central body 12. The front rotors 16 are oriented upward and the rear rotors 16 downward, and at least some of the rotors 16 are articulable or variable-position (e.g., all rotors, just forward rotors, just aft rotors). In fixed-wing operation, positional control is achieved by thrust vectoring, described more below. The aircraft 10 may be realized without conventional control surfaces such as flaps, stabilizers, etc. Omitting such control surfaces may help reduce airframe noise, which may be advantageous in certain applications. In different embodiments, a similar aircraft can be constructed with various combinations and distributions of rotor configurations and be realized with as few as two rotors. A typical arrangement includes four rotors 16 as shown; other arrangements are possible.
[0048] In the illustrated embodiment, fore/aft pairs of rotors 16 are co-linear on lines parallel to the longitudinal axis of the aircraft as shown. The opposing upward/downward rotor orientation utilizes a pusher propeller in the rear, and a tractor propeller in the front. This allows both front and rear rotors 16 to rotate 90 degrees or more and therefore provides for the retention of positive thrust through the transition between hovering or vertical flight (takeoff/landing) and forward flight. In alternative embodiments the support booms 18 may extend laterally rather than fore/aft.
[0049] The rotors 16 may incorporate integrated control surfaces as either extensions to the actuated propulsor and/or variable pitch propeller. These features can be implemented concurrently or independently to control forces imparted on the aircraft and resulting body moments. The propulsors may include variable pitch rotors for the purposes of operating with variable thrust at constant rotational speeds and/or variable-pitch propellers as shown. The rotors also may be implemented in various ways, including co-axial, counter-rotating, intermeshing rotors, ducted fans, and hub-less rotors as shown. Additionally, the tail section of the center body 12 may be articulated, tilted, morphed, to provide pitch control.
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[0060] One advantage of the aircraft 10 is the ability of the wing-like central body 12 to provide lift in an airstream. The endurance of the aircraft in a station-keeping mission may be greater when deployed with winds aloft, in contrast to a conventional rotorcraft whose endurance generally decreases when deployed for station-keeping with winds aloft.
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[0069] The following table describes functional details of the different configurations of
TABLE-US-00001 FIG. 26 FIG. 27 FIG. 28 Flight Phase Symmetric Constrained Set Fixed VTOL/Hover All rotors with Rotors allocated to Pair/set is affixed to the similar range of either full range of aircraft without articulation articulation/motion articulation or capability supporting VTOL designated with limited in a traditional multi-rotor actuation capability capacity. The remaining set/pair provides thrust vectoring capability through full range of articulation capability Transition All rotors active All rotors active with All rotors active with fixed providing lift and constrained set set/pair providing only lift transition assist providing lift and assist. transition assist. Fixed Wing All rotors active Constrained pair/set is Fixed pair/set Option to stow disabled/stowed. Option disabled/stowed. pair/sets of rotors to activate with specific maneuver assist such as aggressive climb or evasive maneuvers.
[0070] For the symmetric arrangement of
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[0076] The following table presents additional information regarding the aircraft system.
TABLE-US-00002 Feature Discussion Re-Configurable Aircraft Design - The disclosed system differs from known VTOL Capable fixed-wing aircraft that can aircraft systems because it not only can operate as a multi-rotor transition between rotorcraft and fixed-wing flight, but also the wings can be removed, reducing form factor/wing span and facilitating operation in a hover mode while still retaining lifting body benefits (e.g., station keeping) Maneuvering through independent The aircraft does not utilize traditional propulsor vectors generated by unique control surfaces (ailerons, rudder, elevator, flaps) control of each propulsor pod's relative or rotorcraft control actuation (cyclic, collective thrust output and tilt angle pitch), instead using a single system of independently controlled propulsors providing lift, thrust, and flight control. Thrust Vector Maneuverability: Vectored thrust capability enables the Tilting-hover system to maintain aircraft pitch/elevation/angle of attack in all flight regimes. This includes enabling the system to control aircraft/payload pose during hover, and mitigates body rotation required for tilting translation. It also enables increased hover efficiency, since the system can align into the wind and mitigate head-wind forces in hover by tilting pods forward. When station-keeping, free-stream air (winds aloft) may be utilized to provide assistive lift to reduce rotor hover power demands. This is a unique use case and implementation method for vectored thrust. Thrust Vector Maneuverability: In- Vectored thrust and flying wing design plane translation enable the system to translate without tilting like a traditional multi-rotor/quad-copter. Past a defined airspeed transition point, i.e., the stall speed of the airframe in forward flight, this enables the aircraft to transition to fixed-wing flight. Thrust Vector Maneuverability: Vectored thrust enables the aircraft to High rate yaw overcome differential torque yaw rate limitations characteristic of multi-rotor platforms. Propulsor Tandem Servo tilting Tandem servo implementation provides mechanism design redundancy and on-axis motor rotation minimizes torque required for high rate actuation Integrated (passive) flight control Enables glide and trim capability. surfaces on the tilting pods or airframe Enables imparted forces for aircraft lifting body maneuverability to supplement or augment primary thrust vectoring Integrated variable pitch rotor Variable pitch rotor actuation adds an mechanism/system additional degree of freedom for thrust vector control and operating between VTOL and forward flight that fixed pitch propellers cannot provide. Mixing algorithms In contrast to separated lift-thrust systems, the vectored thrust solution can use mixing schemes which solve for both the force balance of the aircraft as well as desired control parameters using only the main propulsors. Hover efficiency/endurance from The flying wing configuration provides a flying wing high lift-to-drag ratio (e.g., ~20:1) compared to traditional helicopters (4:1), tilt-rotors, or multi- rotor platforms. This increased lift while operating with winds aloft reduces electrical energy required to maintain altitude or climb while in hover. The flying wing platform provides greater lift with increasing airflow, and bridges the gap between non-lifting multi-rotors and fixed-wing aircraft that do not have VTOL (<V.sub.stall) flight capability.
[0077] While various embodiments of the invention have been particularly shown and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.